CN102355159A - Resonance-type linear ultrasonic motor and control method - Google Patents
Resonance-type linear ultrasonic motor and control method Download PDFInfo
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Abstract
本发明公布了一种共振式直线超声电机及控制方法,属超声电机技术领域。该电机的定子基体可以看成是两个配重、两个矩形梁(或称为杆)及两个弧形结构的组合体。两个矩形梁在空间上共线,外侧端分别与配重连接,内侧端通过对称布置的两个弧形结构连接,压电陶瓷粘贴在两个矩形梁的侧面上。弧形结构作为定子的驱动足,在顶点部位与动子接触。该定子利用两个振动模态,叠加后使弧形结构的顶点部位产生椭圆轨迹的运动,从而通过摩擦作用推动动子运动。本发明具有结构简单、紧凑、推力大等特点。
The invention discloses a resonant linear ultrasonic motor and a control method, belonging to the technical field of ultrasonic motors. The stator base of the motor can be regarded as a combination of two counterweights, two rectangular beams (or rods) and two arc structures. The two rectangular beams are collinear in space, the outer ends are respectively connected with counterweights, and the inner ends are connected through two symmetrically arranged arc structures, and piezoelectric ceramics are pasted on the sides of the two rectangular beams. The arc structure acts as the driving foot of the stator, and contacts with the mover at the apex. The stator utilizes two vibration modes, and after superposition, the apex of the arc-shaped structure generates an elliptical trajectory movement, thereby pushing the mover to move through friction. The invention has the characteristics of simple structure, compactness, large thrust and the like.
Description
技术领域: Technical field:
本发明涉及一种共振式直线超声电机及控制方法,属超声电机技术领域。 The invention relates to a resonant linear ultrasonic motor and a control method, belonging to the technical field of ultrasonic motors. the
背景技术: Background technique:
超声电机是上个世纪80年代迅速发展起来的一种新概念的特种电机,其一般驱动机理是:利用压电材料的逆压电效应,激发弹性体在超声频段产生微幅振动,迫使接触面的质点产生椭圆轨迹运动,并通过定、动子之间的摩擦将其转换成动子的旋转或直线运动。与电磁电机相比,具有结构形式多变、低速大转矩、低噪声运行、响应快、断电自锁、位置和速度控制性好、不产生磁场亦不受电磁干扰等优点。由于具有以上诸多优点,超声电机在工业自动化、航空航天、医疗、生物工程等领域得到了大量的应用,并发挥了巨大的作用。 Ultrasonic motor is a new concept of special motor developed rapidly in the 1980s. Its general driving mechanism is: using the inverse piezoelectric effect of piezoelectric materials to excite elastic bodies to generate micro-amplitude vibrations in the ultrasonic frequency band, forcing the contact surface The mass point produces an elliptical trajectory motion, which is converted into the rotation or linear motion of the mover through the friction between the stator and the mover. Compared with electromagnetic motors, it has the advantages of variable structure, low speed and high torque, low noise operation, fast response, self-locking when power is off, good position and speed control, no magnetic field and no electromagnetic interference. Due to the above advantages, ultrasonic motors have been widely used in industrial automation, aerospace, medical, bioengineering and other fields, and have played a huge role. the
直线超声电机是其中比较常见的一种,直线超声电机根据工作的方式可分为共振式直线电机和非共振式直线电机。非共振式直线超声电机有别于传统的超声电机,一般采用压电叠堆作为作动单元,通过控制压电叠堆的静变形,来间接控制接触面质点的运动轨迹。其工作方式与振动模态不相关,因此可以在较低的频率上工作,由于接触面质点的运动轨迹来源于弹性体的静变形,因此推重比较大且位移精度高。但缺点是:最大输出速度较低,加工精度要求很高;共振式直线超声电机采用了传统超声电机的一般工作原理,工作在固有振动模态下,工作频率一般较高,推重比相对非振式的电机较低,但是最大输出速度较高、制造成本较低。 Linear ultrasonic motor is one of the more common ones. According to the working method, linear ultrasonic motor can be divided into resonant linear motor and non-resonant linear motor. The non-resonant linear ultrasonic motor is different from the traditional ultrasonic motor. Generally, the piezoelectric stack is used as the actuating unit. By controlling the static deformation of the piezoelectric stack, the motion trajectory of the contact surface particles is indirectly controlled. Its working mode is not related to the vibration mode, so it can work at a lower frequency. Since the movement trajectory of the contact surface particles comes from the static deformation of the elastic body, the thrust is relatively large and the displacement accuracy is high. But the disadvantages are: the maximum output speed is low, and the machining accuracy is very high; the resonant linear ultrasonic motor adopts the general working principle of the traditional ultrasonic motor, works in the natural vibration mode, the working frequency is generally high, and the thrust-to-weight ratio is relatively non-vibrational. The motor of the type is lower, but the maximum output speed is higher, and the manufacturing cost is lower. the
发明内容: Invention content:
本发明提出了一种共振式直线超声电机及控制方法,该电机具有结构简单、紧凑,易于加工和微、小型化、推力大等特点。 The invention proposes a resonant linear ultrasonic motor and its control method. The motor has the characteristics of simple structure, compactness, easy processing, miniaturization, large thrust and the like. the
本专利所采用的技术原理及方案是: The technical principle and scheme adopted in this patent are:
本发明提出的共振式直线超声电机由定子、动子、基座及附属配件构成,包括:定子基体,压电陶瓷,基座,滑块,轨道,氧化铝陶瓷条,板簧,板簧紧固螺钉,横向紧 定螺钉,纵向紧定螺钉,轨道紧固螺钉,横向弹簧和纵向弹簧。其中滑块和氧化铝陶瓷条粘接在一起,共同构成电机的动子,安装在轨道上,可以沿着轨道做直线运动,轨道通过紧固螺钉安装在基座上。定子基体和压电单元构成电机的定子,安放在基座里,定子基体上的一个弧形结构作为驱动足,在其顶点处与动子(氧化铝陶瓷条)接触,定、转子间的预压力通过横向紧定螺钉及横向弹簧来进行调节,纵向紧定螺钉及纵向弹簧用来消除定子与基座间的纵向间隙,同时用来调节纵向的预紧力。板簧安装在基座的上侧,用来限制定子的多余自由度。 The resonant linear ultrasonic motor proposed by the present invention is composed of a stator, a mover, a base and accessories, including: a stator base, a piezoelectric ceramic, a base, a slider, a track, an alumina ceramic strip, a leaf spring, and a leaf spring tight Set screws, transverse set screws, longitudinal set screws, rail fastening screws, transverse springs and longitudinal springs. Among them, the slider and the alumina ceramic strip are bonded together to form the mover of the motor, which is installed on the track and can move linearly along the track, and the track is installed on the base through fastening screws. The stator base and the piezoelectric unit constitute the stator of the motor, which is placed in the base. An arc-shaped structure on the stator base acts as a driving foot, which is in contact with the mover (alumina ceramic strip) at its apex. The pre-set between the stator and the rotor The pressure is adjusted by the transverse set screw and the transverse spring, and the longitudinal set screw and the longitudinal spring are used to eliminate the longitudinal gap between the stator and the base, and to adjust the longitudinal pre-tightening force at the same time. Leaf springs are mounted on the upper side of the base to limit excess degrees of freedom of the stator.
所述定子是整个电机的核心,由定子基体和压电陶瓷组成。定子基体是两个配重、两个矩形梁(或称为杆)及两个弧形结构的组合体。两个矩形梁在空间上共线,外侧端分别与配重连接,内侧端通过对称布置的两个弧形结构连接,形成一个一体化的对称结构。压电陶瓷通过环氧树脂粘贴在矩形梁的侧面上。 The stator is the core of the entire motor, consisting of a stator base and piezoelectric ceramics. The stator base is a combination of two counterweights, two rectangular beams (or rods) and two arc structures. The two rectangular beams are collinear in space, the outer ends are respectively connected with counterweights, and the inner ends are connected through two symmetrically arranged arc structures, forming an integrated symmetrical structure. Piezoelectric ceramics are glued to the sides of the rectangular beams with epoxy. the
所述定子具有两个特定的振动模态。定子的一个振动模态在左右两个矩形梁部分呈现对称的1阶纵振模式,同时挤压或拉伸弧形结构,迫使弧形结构的顶点部位产生垂直方向的往复运动;定子的另一个振动模态在两个矩形梁部分呈现反对称的1阶纵振模式,使得弧形结构顶点部位产生水平方向的往复运动。上述两个振动模态中,配重处的振幅都远小于矩形梁及弧形结构的振幅。上述两个振动模态叠加后,弧形结构顶点部分的垂直及水平两个方向上的往复运动可以合成一个椭圆运动。 The stator has two specific modes of vibration. One vibration mode of the stator presents a symmetrical first-order longitudinal vibration mode in the left and right rectangular beam parts, and simultaneously squeezes or stretches the arc-shaped structure, forcing the apex of the arc-shaped structure to reciprocate in the vertical direction; the other of the stator The vibration mode presents an antisymmetric first-order longitudinal vibration mode in the two rectangular beam parts, which makes the apex of the arc-shaped structure reciprocate in the horizontal direction. In the above two vibration modes, the vibration amplitude at the counterweight is much smaller than that of the rectangular beam and the arc structure. After the above two vibration modes are superimposed, the reciprocating motion in the vertical and horizontal directions of the apex of the arc-shaped structure can be synthesized into an elliptical motion. the
本发明提出的共振式直线超声电机在两路相位差为90°的同频正弦电压信号激励下工作,其特征在于:其中一路正弦电压信号施加在一个矩形梁两侧的压电陶瓷上,激励定子的一个工作模态;另一路相位差为90°的同频正弦信号施加在另一个矩形梁两侧的压电陶瓷上,激励定子的另一个工作模态。在上述两路电压信号激励下,定子的两个振动模态将同时得到激发,弧形结构顶点部位将合成一个椭圆运动。当其于动子接触时,可间歇式地推动动子输出直线运动。当交换激励信号后,椭圆运动的方向将反向,输出直线运动的方向也随之改变。 The resonant linear ultrasonic motor proposed by the present invention works under the excitation of two sinusoidal voltage signals of the same frequency with a phase difference of 90°, and is characterized in that one of the sinusoidal voltage signals is applied to piezoelectric ceramics on both sides of a rectangular beam, and One working mode of the stator; another sinusoidal signal of the same frequency with a phase difference of 90° is applied to the piezoelectric ceramics on both sides of the other rectangular beam to excite another working mode of the stator. Under the excitation of the above two voltage signals, the two vibration modes of the stator will be excited at the same time, and the apex of the arc structure will synthesize an elliptical motion. When it is in contact with the mover, it can intermittently push the mover to output linear motion. When the excitation signal is exchanged, the direction of the elliptical motion will be reversed, and the direction of the output linear motion will also change accordingly. the
本发明提出的共振式直线超声电机,采用了两个梁的1阶对称及反对称振动模式作为定子的基本工作模态,通过弧形结构的转换,最终在弧形结构的顶点部位叠加出椭圆运动。两块配重的主要作用:(1)使两个梁产生对称及反对称的振型;(2)扩大矩形梁与结构连接处的振幅,从而扩大弧形结构顶点部位的位移,提高电机的最大输出速度及输出力。电机结构简单紧凑,易于微、小型化,具有一定推广价值。 The resonant linear ultrasonic motor proposed by the present invention adopts the first-order symmetric and antisymmetric vibration modes of the two beams as the basic working mode of the stator. Through the transformation of the arc structure, an ellipse is finally superimposed on the apex of the arc structure. sports. The main functions of the two counterweights: (1) Make the two beams produce symmetrical and antisymmetrical vibration shapes; (2) Expand the amplitude of the connection between the rectangular beam and the structure, thereby expanding the displacement of the apex of the arc structure and improving the motor’s vibration. Maximum output speed and output force. The structure of the motor is simple and compact, easy to micro and miniaturized, and has a certain promotion value. the
附图说明: Description of drawings:
图1是本发明提出的共振式直线超声电机的外部结构示意图。图中标号及符号名称:1-定子基体,2-压电单元,3-基座,4-滑块,5-轨道,6-氧化铝陶瓷条,7-板簧,8-板簧紧固螺钉,9-横向紧定螺钉,10-纵向紧定螺钉,11-轨道紧固螺钉。 Fig. 1 is a schematic diagram of the external structure of the resonant linear ultrasonic motor proposed by the present invention. Labels and symbol names in the figure: 1-stator base, 2-piezoelectric unit, 3-base, 4-slider, 5-track, 6-alumina ceramic strip, 7-leaf spring, 8-leaf spring fastening Screws, 9-horizontal set screws, 10-longitudinal set screws, 11-rail fastening screws. the
图2是本发明提出的共振式直线超声电机的内部结构示意图。图中标号及符号名称:12-横向弹簧,13-纵横向弹簧。 Fig. 2 is a schematic diagram of the internal structure of the resonant linear ultrasonic motor proposed by the present invention. Label and symbol name among the figure: 12-horizontal spring, 13-vertical and horizontal spring. the
图3是本发明提出的共振式直线超声电机的定子结构。图中标号及符号名称:14~15-配重,16~17-矩形梁,18~19-弧形结构,20~23-压电陶瓷。 Fig. 3 is the stator structure of the resonant linear ultrasonic motor proposed by the present invention. Labels and symbol names in the figure: 14-15-counterweight, 16-17-rectangular beam, 18-19-arc structure, 20-23-piezoelectric ceramics. the
图4是本发明提出的共振式直线超声电机的定子的两个振动模态。 Fig. 4 shows two vibration modes of the stator of the resonant linear ultrasonic motor proposed by the present invention. the
图5是本发明提出的共振式直线超声电机的定子的稳态响应。图中标号及符号名称:1-椭圆运动轨迹。 Fig. 5 is the steady-state response of the stator of the resonant linear ultrasonic motor proposed by the present invention. Labels and symbolic names in the figure: 1-ellipse motion track. the
工作原理及实施方式: Working principle and implementation method:
下面结合附图具体说明本共振式直线超声电机的具体实施方式。 The specific implementation of the resonant linear ultrasonic motor will be described in detail below with reference to the accompanying drawings. the
本发明提出的共振式直线超声电机由基座、定子和动子及附属配件构成,结构如图1和图2所示,主要包括:1-定子基体,2-压电陶瓷,3-基座,4-滑块,5-轨道,6-氧化铝陶瓷条,7-板簧,8-板簧紧固螺钉,9-横向紧定螺钉,10-紧定螺钉,11-轨道紧固螺钉,12-横向弹簧和13-纵向弹簧。其中4-滑块和6-氧化铝陶瓷条粘接在一起,共同构成电机的动子,安装在5-轨道上,可以沿着5-轨道做直线运动。5-轨道通过11-轨道紧固螺钉安装在3-基座上。1-定子基体和2-压电陶瓷构成电机的定子,安放在3-基座里,1-定子基体上的一个弧形结构作为驱动足,在其顶点处与动子(6-氧化铝陶瓷条)接触,定、转子间的预压力通过两个9-横向紧定螺钉和12-横向弹簧来进行调节,10-纵向紧定螺钉及13-纵向弹簧用来消除定子与基座间的纵向间隙,同时用来调节纵向的预紧力。7-板簧安装在基座的上侧,用来限制定子的多余自由度。3-基座边缘开有2个安装孔,用于电机的安装。 The resonant linear ultrasonic motor proposed by the present invention is composed of a base, a stator, a mover and accessories. The structure is shown in Figure 1 and Figure 2, mainly including: 1-stator base, 2-piezoelectric ceramics, 3-base , 4-slider, 5-track, 6-alumina ceramic strip, 7-leaf spring, 8-leaf spring fastening screw, 9-transverse set screw, 10-set screw, 11-rail fastening screw, 12-transverse spring and 13-longitudinal spring. Among them, the 4-slider and the 6-alumina ceramic strip are bonded together to form the mover of the motor, which is installed on the 5-track and can move linearly along the 5-track. The 5-rail mounts to the 3-base with 11-rail fastening screws. 1-Stator base and 2-Piezoelectric ceramics constitute the stator of the motor, which is placed in the 3-base, and an arc-shaped structure on the 1-stator base acts as a driving foot, and at its apex it is connected with the mover (6-alumina ceramics Article) contact, the pre-pressure between the stator and the rotor is adjusted by two 9-horizontal set screws and 12-transverse springs, 10-longitudinal set screws and 13-longitudinal springs are used to eliminate the longitudinal gap between the stator and the base The gap is also used to adjust the longitudinal preload. 7-leaf springs are installed on the upper side of the base to limit the excess degrees of freedom of the stator. 3- There are 2 installation holes on the edge of the base for the installation of the motor. the
上述共振式直线超声电机的定子是整个电机的核心,由定子基体和压电陶瓷组成,整体结构形式如图3所示。其特征在于:定子基体是两个配重14~15、两个矩形梁16~17(或称为杆)及两个弧形结构18~19的组合体。两个矩形梁在空间上共线,外侧端分别与配重连接,内侧端通过对称布置的两个弧形结构连接,形成一个一体化的对称结构。 四块压电陶瓷20~23通过环氧树脂分别粘贴在两个矩形梁的四个侧面上。 The stator of the above-mentioned resonant linear ultrasonic motor is the core of the whole motor, which is composed of a stator base and piezoelectric ceramics. The overall structure is shown in Figure 3. It is characterized in that the stator base body is a combination of two counterweights 14-15, two rectangular beams 16-17 (or rods) and two arc structures 18-19. The two rectangular beams are collinear in space, the outer ends are respectively connected with counterweights, and the inner ends are connected through two symmetrically arranged arc structures, forming an integrated symmetrical structure. The four pieces of piezoelectric ceramics 20-23 are respectively pasted on the four sides of the two rectangular beams through epoxy resin. the
上述超声电机的定子具有两个特定的振动模态。其特征在于:定子的一个振动模态在左右两个矩形梁部分呈现对称的1阶纵振模式(如图4(1)所示),同时挤压或拉伸弧形结构,迫使弧形结构的顶点部分产生垂直方向(在图中坐标系下,沿Z轴方向)的往复运动;定子的另一个振动模态在两个矩形梁部分呈现反对称的1阶纵振模式(如图4(2)所示),一个梁收缩时,另一个梁则伸长,使得弧形结构的顶点部分产生水平方向的往复运动(在图中坐标系下,沿Y轴方向)。上述两个振动模态中,配重处的振幅都远小于梁及弧形结构的振幅。上述两个振动模态叠加后,弧形结构顶点部分的垂直及水平两个方向上的往复运动可以合成一个椭圆运动。 The stator of the ultrasonic motor described above has two specific modes of vibration. It is characterized in that: a vibration mode of the stator presents a symmetrical first-order longitudinal vibration mode in the left and right rectangular beam parts (as shown in Figure 4 (1)), and at the same time squeezes or stretches the arc-shaped structure, forcing the arc-shaped structure The vertex part of the stator produces reciprocating motion in the vertical direction (in the coordinate system in the figure, along the Z-axis direction); the other vibration mode of the stator presents an antisymmetric first-order longitudinal vibration mode in the two rectangular beam parts (as shown in Figure 4 ( As shown in 2), when one beam shrinks, the other beam elongates, causing the apex of the arc-shaped structure to reciprocate in the horizontal direction (in the coordinate system in the figure, along the Y-axis direction). In the above two vibration modes, the vibration amplitude at the counterweight is much smaller than that of the beam and the arc structure. After the above two vibration modes are superimposed, the reciprocating motion in the vertical and horizontal directions of the apex of the arc-shaped structure can be synthesized into an elliptical motion. the
根据超声电机的设计原则,定子的上述两个振动模态的频率应尽可能的一致,同时应尽量远离附近的干扰模态,这些要求可以通过调节结构的尺寸来实现。此外,在设计中还需要合理选择两端的配重。配重的质量越大,配重及配重与矩形梁连接端的振幅就越小,矩形梁与弧形结构连接端的振幅就越大,从而扩大结构顶点部位的振幅,有助于提高电机的最大输出速度及输出力;同时,配重振幅越小,13-纵向弹簧产生的预紧力对定子振动模态的影响就越小。但是配重质量越大,定子的体积就越大,因此在实际设计过程中,需对配重的大小及配重的振幅进行权衡。 According to the design principles of ultrasonic motors, the frequencies of the above two vibration modes of the stator should be as consistent as possible, and at the same time, they should be as far away from the nearby interference modes as possible. These requirements can be achieved by adjusting the size of the structure. In addition, the counterweight at both ends needs to be reasonably selected in the design. The greater the quality of the counterweight, the smaller the vibration amplitude of the counterweight and the connection end between the counterweight and the rectangular beam, and the larger the vibration amplitude of the connection end between the rectangular beam and the arc-shaped structure, thereby enlarging the vibration amplitude at the apex of the structure and helping to increase the maximum motor Output speed and output force; at the same time, the smaller the amplitude of the counterweight, the smaller the impact of the pretightening force generated by the 13-longitudinal spring on the vibration mode of the stator. However, the greater the mass of the counterweight, the larger the volume of the stator. Therefore, in the actual design process, it is necessary to balance the size of the counterweight and the amplitude of the counterweight. the
上述共振式直线超声电机在两路相位差为90°的同频正弦电压信号激励下工作,其特征在于:其中一路正弦电压信号施加在一个矩形梁两侧的压电陶瓷上,激励定子的一个工作模态;另一路相位差为90°的同频正弦信号施加在另一个矩形梁两侧的压电陶瓷上,激励定子的另一个工作模态。在图3中,驱动信号具体供给方式如下:定子基体接地极,7~8-压电陶瓷的外侧电极接电压信号:Usinωt;9~10-压电陶瓷的外侧电极接电压信号:Ucosωt,其中:U为电压值,ω为模态频率,t为时间。 The above-mentioned resonant linear ultrasonic motor works under the excitation of two sinusoidal voltage signals of the same frequency with a phase difference of 90°. It is characterized in that: one of the sinusoidal voltage signals is applied to piezoelectric ceramics on both sides of a rectangular beam to excite one Working mode: Another sinusoidal signal with the same frequency and a phase difference of 90° is applied to the piezoelectric ceramics on both sides of another rectangular beam to excite another working mode of the stator. In Fig. 3, the specific supply method of the driving signal is as follows: the ground electrode of the stator base, 7~8-the outer electrode of the piezoelectric ceramic is connected to the voltage signal: Usinωt; 9~10-the outer electrode of the piezoelectric ceramic is connected to the voltage signal: Ucosωt, where : U is the voltage value, ω is the modal frequency, and t is the time. the
在上述两路电压信号的激励下,上述共振式直线超声电机的定子在一个激励周期内的稳态响应如图5所示(经ANSYS谐响应分析得到)。在一个激励周期内,定子依次经历了(1)至(4)四个变化步骤,弧形结构顶点部位(见图中的A点)的运动轨迹为:a→b→c→d→a,构成了一个YZ平面内的椭圆。当定子装入3-电机机座内,并在9-横向紧定螺钉及12-横向弹簧的作用下,定子弧形结构的顶点部位与6-氧化铝陶瓷条接触并保持一定的预压力时,结构顶点部位的椭圆运动可以间歇式地推动6-氧化铝陶瓷条(动子),输出直线运动。当交换激励信号后,结构顶点部位的运动方向将反向,输出直线运动的 方向也随之改变。 Under the excitation of the above two voltage signals, the steady-state response of the stator of the above-mentioned resonant linear ultrasonic motor in one excitation cycle is shown in Figure 5 (obtained by ANSYS harmonic response analysis). In one excitation cycle, the stator undergoes four change steps from (1) to (4) in turn, and the motion trajectory of the apex of the arc structure (see point A in the figure) is: a→b→c→d→a, An ellipse in the YZ plane is formed. When the stator is installed in the 3-motor frame, and under the action of the 9-horizontal set screw and the 12-horizontal spring, the apex of the arc structure of the stator is in contact with the 6-alumina ceramic strip and maintains a certain preload , the elliptical motion at the apex of the structure can intermittently push the 6-alumina ceramic strip (mover), and output linear motion. When the excitation signals are exchanged, the motion direction of the apex of the structure will be reversed, and the direction of the output linear motion will also change accordingly. the
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