CN102350511A - Roller processing machine - Google Patents
Roller processing machine Download PDFInfo
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- CN102350511A CN102350511A CN2011103336773A CN201110333677A CN102350511A CN 102350511 A CN102350511 A CN 102350511A CN 2011103336773 A CN2011103336773 A CN 2011103336773A CN 201110333677 A CN201110333677 A CN 201110333677A CN 102350511 A CN102350511 A CN 102350511A
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Abstract
The invention discloses a roller processing machine which comprises a turning tool radial feed mechanism and a gear box, wherein a first input shaft, a second input shaft, a first output shaft and a second output shaft which are parallel to each other and a first transition shaft and a second transition shaft which are coaxially arranged are mounted in the gear box; the first transition shaft is provided with an input gear A and a transmission gear A; the second transition shaft is provided with an input gear B and a transmission gear B; the first input shaft is connected with a first sliding gear; the second input shaft is connected with a second sliding gear; when the first sliding gear is meshed with the input gear A, the second sliding gear is meshed with the input gear B; and when the first sliding gear is meshed with the input gear B, the second sliding gear is meshed with the input gear A. Through the invention, the indexing is accurate, the processing precision is easily guaranteed, the working efficiency is high, and the energy consumption is low.
Description
Technical field
The present invention relates to a kind of special equipment of rubber industry, particularly a kind of virgin rubber rolling mill roll machining tool.
Background technology
At present, in the rubber plantation of south east asia, the virgin rubber of collection contains sand and other foreign material.Will remove sand after the curing carries out on milling train with other foreign material.Milling train is provided with two rolls, and roll is provided with helicla flute.When rubber passed through two rolls, helicla flute was cut off rubber as scissors.Sand comes out with other foreign material, and the water spraying mechanism on the milling train washes away sand and other foreign material.Rubber washes through shearing several times, can obtain clean rubber.Two rolls on the milling train are through after a while use, the helicla flute forfeiture shear ability that is worn.At this moment need unload bottom roll reprocesses.Fluting is again fallen in the turning of wearing and tearing helicla flute, and the equipment of Shi Yonging is changed a social system with lathe before.Roll of the machined into of being changed a social system needs 240 hours.Processing each spiral fluted calibration accomplishes by manual work.Inefficiency, machining accuracy are difficult for guaranteeing, processing personnel's skill is had relatively high expectations.
Summary of the invention
The present invention for solve the technical problem that exists in the known technology provide a kind of can automatic indexing, machining accuracy is easy to guarantee, the roller machine tool of high efficiency.
The technical scheme that the present invention takes for the technical problem that exists in the solution known technology is: a kind of roller machine tool; Comprise lathe tool depth-feed mechanism and gear-box, first transition axis and second transition axis of first power shaft, second power shaft, first output shaft and second output shaft and the coaxial setting that are parallel to each other is installed in the said gear-box;
Input gear A and travelling gear A are installed on said first transition axis, and said travelling gear A drives first gear through first gear drive, and said first gear is installed on said first output shaft, is connected with workpiece chuck on said first output shaft;
Input gear B and travelling gear B are installed on said second transition axis; Said travelling gear B drives second gear through second gear drive; Said second gear is installed on said second output shaft; Be connected with ball-screw on said second output shaft; Be connected with the ball-screw mother on the said ball-screw; Be connected with main planker on the said ball-screw mother, be connected with said lathe tool depth-feed mechanism on the said main planker;
Said first power shaft is driven by frequency control motor, is connected with first shifting slide gear on said first power shaft;
Said second power shaft is connected with second shifting slide gear by the gear-box step motor drive on said second power shaft;
Said first shifting slide gear and said input gear A or the engagement of input gear B; When said first shifting slide gear and the engagement of said input gear A; Said second shifting slide gear and the engagement of said input gear B; When said first shifting slide gear and the engagement of said input gear B, said second shifting slide gear and the engagement of said input gear A.
Said lathe tool depth-feed mechanism comprises the upper slide rest that is slidingly connected with said main planker axially-fixed and radial; Be connected with lathe tool and mother lead screw on the said upper slide rest; Said mother lead screw is connected on the leading screw, and said leading screw is connected with the radial feed stepper motor through synchronous belt drive mechanism.
Advantage and good effect that the present invention has are: through being employed in two power shafts are set in the gear-box; Two output shafts and two transition axises; And on every transition axis, establish an input gear and a travelling gear; Travelling gear on two transition axises is respectively applied for transmission one power shaft; Through on two power shafts, respectively establishing a balladeur train; Balladeur train can be respectively with every transition axis on the input gears engaged; Thereby realize the driving conversion of frequency control motor and stepper motor; Utilize frequency control motor to drive the rotation of ball thick stick; Automatic indexing under the control of automatic control system; Grooving; Calibration is accurate; Can make first helicla flute and last helicla flute inregister of roll; Machining accuracy is easy to guarantee; High efficiency; Originally need 240 hours ability to accomplish the roll of processing, adopt the present invention's processing only to need 56 hours; And generally; 1 rev/min of lathe when fluting workpiece rotary speed, 5 meters/minute of cutter translational speeds, and 25 rev/mins of workpiece rotary speeies, cutter translational speed 12 mm/min during turning, the present invention is through gear-box conversion driving motor; Realize driving conversion, capable of reducing energy consumption.The structure that the lathe tool depth-feed mechanism adopts leading screw to be connected with the radial feed stepper motor through synchronous cog belt, feed is accurate, can prolong the service life of lathe tool and lathe.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the sketch map of the present invention's first shifting slide gear and the second shifting slide gear slipping mechanism.
Among the figure: 1; Travelling gear B, 2; First gear, 3; First output shaft; 4; Workpiece chuck, 5; Workpiece, 6; Leading screw; 7; Mother lead screw, 8; The radial feed stepper motor, 9; Synchronous belt drive mechanism; 10; Dial, 11; Crank, 12; Upper slide rest; 13; Main planker, 14; Lathe tool, 15; Ball-screw; 16; Ball-screw is female, and 17; Second output shaft, 18; Second shifting slide gear; 19; The input gear B, 20; The input gear A, 21; First shifting slide gear; 22; The gear-box stepper motor, 23; Lathe bed, 24; The V-belt transmission mechanism; 25; Shifting block, 26; Tooth bar, 27; The 3rd gear; 28; Dial handle, 29; Frequency control motor, 30; First transition axis; 31; First power shaft, 32; Travelling gear A, 33; Second transition axis; 34; Second gear, 35; Second power shaft.
The specific embodiment
For further understanding summary of the invention of the present invention, characteristics and effect, exemplify following examples now, and conjunction with figs. describes as follows in detail:
See also Fig. 1～Fig. 2; A kind of roller machine tool; Comprise lathe tool depth-feed mechanism and gear-box, first transition axis 30 and second transition axis 33 of first power shaft 31 that is parallel to each other, second power shaft 35, first output shaft 3 and second output shaft 17 and coaxial setting is installed in the said gear-box; Input gear A 20 and travelling gear A32 are installed on said first transition axis 30; Said travelling gear A32 drives first gear 2 through first gear drive; Said first gear 2 is installed on said first output shaft 3, is connected with workpiece chuck 4 on said first output shaft 3; Input gear B 19 and travelling gear B1 are installed on said second transition axis 33; Said travelling gear B1 drives second gear 34 through second gear drive; Said second gear 34 is installed on said second output shaft 17; Be connected with ball-screw 15 on said second output shaft 17; Be connected with ball-screw female 16 on the said ball-screw 15; Be connected with main planker 13 on the said ball-screw female 16, be connected with said lathe tool depth-feed mechanism on the said main planker 13; Said first power shaft 31 is driven by frequency control motor 29, is connected with first shifting slide gear 21 on said first power shaft 31; Frequency control motor 29 is connected with first power shaft 31 through V-belt transmission mechanism 24.Said second power shaft 35 is driven by gear-box stepper motor 22, is connected with second shifting slide gear 18 on said second power shaft 35.
See Figure 2, the first sliding gear 21 of the input gear meshes A20 or B19 input gear when said first sliding gear 21 is meshed with the input gear A20, said second sliding gear B19 18 meshed with the input gear; moving the dial 28, the drive with the setting of the rotation shaft 28 fixed to the rotary shaft connected to both the third drive gear 27 rotated, two of the third gear 27 meshed with a drive The rack 26 slides in the reverse gear box, on each rack 26 fixed to the wave of the block 25, a reversal of the first sliding block 25 is disposed gear 21, a dial 25 is disposed on the second sliding block gear 18, the first gear 21 and the second slip sliding gear 18 in two allocated block 25, driven by relative sliding, and finally to the first sliding gear 21 meshes with the input gear B19, the second sliding gear 18 is meshed with the input gear A20; reverse carry the dial 28, the engagement state restore earlier, the slip of the first gear 21 meshes with the input gear A20, the second carriage shift gear 18 is meshed with the input gear B19.
Said lathe tool depth-feed mechanism comprises the upper slide rest 12 affixed with lathe tool 14, the mother lead screw 7 and the leading screw 6 that with said mother lead screw 7 be connected affixed with said upper slide rest 12, and said leading screw 6 is connected with radial feed stepper motor 8 through synchronous belt drive mechanism 9.Radial feed stepper motor 8 is by computer control, and feed is accurate.
Operation principle of the present invention:
One, turning:
After accomplishing being installed of workpiece 5, move and dial 28, make first shifting slide gear 21 and said input gear A 20 engagements, said second shifting slide gear 18 meshes with said input gear B 19; Shake main planker radial feed crank 11, make lathe tool 14 contact workpieces 5, through the radial feeds of dial 10 definite lathe tools.Start frequency control motor 29, drive first gear drive through first power shaft 31, and then drive 3 rotations of first output shaft, first output shaft 3 drives workpiece 5 rotations through workpiece chuck 4; Start stepper motor 22, drive second gear drive through second power shaft 35, and then drive 17 rotations of second output shaft, second output shaft 17 drives ball-screw 15 rotations, and ball-screw female 16 drives main planker 13 and on lathe bed 23, moves axially.Carry out the turning of workpiece 5 cylindricals.Behind the withdrawing, close gear-box stepper motor 22.Tool setting again, feeding, starter receiver case stepper motor 22 makes its counter-rotating, carries out reverse turning.So the processing of cylindrical is accomplished in circulation.
Two, the helicla flute on the processing roll:
One) first spiral fluted processing:
According to roll spiral fluted spiral angle, the inclination angle of adjustment lathe tool 14, groove number, the cutting number of times of each groove, the lathe tool amount of feeding of input workpiece to be machined 5 on the display screen of lathe.Move and dial, make first shifting slide gear 21 and said input gear B 19 engagements, said second shifting slide gear 18 and said input gear A 20 engagements 28; Shake main planker radial feed crank 11, make lathe tool 14 contact workpieces 5.Start lathe, 8 rotations of radial feed stepper motor, drive synchronous belt drive mechanism 9, synchronous belt drive mechanism 9 drive leading screws 6 rotations, and leading screw 6 drives mother lead screw 7 and moves, and moves to radially zero-bit after mother lead screw 7 drives upper slide rest 12 and lathe tool 14.Gear-box stepper motor 22 starts simultaneously; Drive second power shaft 35; Second power shaft 35 drives 17 rotations of second output shaft through second gear drive; Second output shaft 17 drives ball-screw 15 rotations; Ball-screw female 16 drives main planker 13 and axially moves, and main planker 13 moves right to axial zero-bit.At this moment after lathe was had a break, beginning feed, main planker 13 moved axially left, workpiece 5 rotations, carried out first spiral fluted feed for the first time cutting.After cutting finishes; Radial feed stepper motor 8, frequency control motor 1 and 22 counter-rotatings of gear-box stepper motor; Drive workpiece and lathe tool and return zero-bit; At this moment after lathe is had a break; Beginning feed, main planker 13 move axially left, workpiece 5 rotations, carry out first spiral fluted feed for the second time cutting.So circulation is until accomplishing the cutting of first spiral fluted.After the cutting of first spiral fluted finished, radial feed stepper motor 8, frequency control motor 1 and 22 counter-rotatings of gear-box stepper motor drove lathe tool, workpiece recurrence zero-bit.
Two) calibration of workpiece:
During calibration, gear-box stepper motor 22 is motionless, and frequency control motor 1 rotation drives ball-screw 15 rotations, and ball-screw 16 drives main planker 13 setpoint distance that axially moves.When lathe tool 14 touches workpiece 5, just depart from distance of first helicla flute, so just realized calibration.
Three) second spiral fluted processing:
Beginning feed, main planker 13 move axially left, workpiece 5 rotations, carry out second spiral fluted feed for the first time cutting.After cutting finished, radial feed stepper motor 8, frequency control motor 1 and 22 counter-rotatings of gear-box stepper motor drove workpiece 5, lathe tool 14 is returned to the position that second helicla flute cuts beginning for the first time; At this moment after lathe was had a break, beginning feed, main planker 13 moved axially left, workpiece 5 rotations, carried out second spiral fluted feed for the second time cutting.So circulation is until accomplishing the cutting of second spiral fluted.
Four) accomplish all spiral fluted processing on the roll:
The above-mentioned process two of repetitive cycling), three) can accomplish all spiral fluted processing on the roll.
Although combine accompanying drawing that the preferred embodiments of the present invention are described above; But the present invention is not limited to the above-mentioned specific embodiment; The above-mentioned specific embodiment only is schematic; Be not restrictive; Those of ordinary skill in the art is under enlightenment of the present invention; Not breaking away under the scope situation that aim of the present invention and claim protect, can also make a lot of forms, these all belong within protection scope of the present invention.
Claims (2)
1. roller machine tool; Comprise lathe tool depth-feed mechanism and gear-box; It is characterized in that, first transition axis and second transition axis of first power shaft, second power shaft, first output shaft and second output shaft and the coaxial setting that are parallel to each other is installed in the said gear-box;
Input gear A and travelling gear A are installed on said first transition axis, and said travelling gear A drives first gear through first gear drive, and said first gear is installed on said first output shaft, is connected with workpiece chuck on said first output shaft;
Input gear B and travelling gear B are installed on said second transition axis; Said travelling gear B drives second gear through second gear drive; Said second gear is installed on said second output shaft; Be connected with ball-screw on said second output shaft; Be connected with the ball-screw mother on the said ball-screw; Be connected with main planker on the said ball-screw mother, be connected with said lathe tool depth-feed mechanism on the said main planker;
Said first power shaft is driven by frequency control motor, is connected with first shifting slide gear on said first power shaft;
Said second power shaft is connected with second shifting slide gear by the gear-box step motor drive on said second power shaft;
Said first shifting slide gear and said input gear A or the engagement of input gear B; When said first shifting slide gear and the engagement of said input gear A; Said second shifting slide gear and the engagement of said input gear B; When said first shifting slide gear and the engagement of said input gear B, said second shifting slide gear and the engagement of said input gear A.
2. according to the said roller machine tool of claim 1; It is characterized in that; Said lathe tool depth-feed mechanism comprises the upper slide rest that is slidingly connected with said main planker axially-fixed and radial; Be connected with lathe tool and mother lead screw on the said upper slide rest; Said mother lead screw is connected on the leading screw, and said leading screw is connected with the radial feed stepper motor through synchronous belt drive mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110333677 CN102350511B (en) | 2011-10-28 | 2011-10-28 | Roller processing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110333677 CN102350511B (en) | 2011-10-28 | 2011-10-28 | Roller processing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102350511A true CN102350511A (en) | 2012-02-15 |
| CN102350511B CN102350511B (en) | 2013-06-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110333677 Expired - Fee Related CN102350511B (en) | 2011-10-28 | 2011-10-28 | Roller processing machine |
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| Country | Link |
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| CN (1) | CN102350511B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102744459A (en) * | 2012-07-20 | 2012-10-24 | 南京宝色股份公司 | Circular-plate cutter saw type tube plate end facing machine |
| CN105415365A (en) * | 2015-12-29 | 2016-03-23 | 苏州卓德电子有限公司 | Mechanical arm with auxiliary speed governing structure |
| CN108555324A (en) * | 2018-05-11 | 2018-09-21 | 山东劳伦斯流体科技有限公司 | A kind of tool special for processing helicla flute |
| CN108637278A (en) * | 2018-05-11 | 2018-10-12 | 山东劳伦斯流体科技有限公司 | A kind of cutting apparatus of processing helicla flute |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU584990A1 (en) * | 1976-06-07 | 1977-12-25 | Северо-Западный Заочный Политехнический Институт | Attachment to engine lathe for cutting variable-pitch thread |
| CN1038234A (en) * | 1989-01-17 | 1989-12-27 | 国营太行机械厂 | A kind of manufacture method of profile milling cutter and equipment |
| CN1066202A (en) * | 1991-04-27 | 1992-11-18 | 太原重型机器厂 | The job operation of spiral rope slot and device thereof |
| CN2523539Y (en) * | 2002-01-15 | 2002-12-04 | 胡世贤 | Device for machining grid pattern trough and spiral trough roller by lathe |
| CN202343953U (en) * | 2011-10-28 | 2012-07-25 | 天津百利阳光环保设备有限公司 | Roller processing machine tool |
-
2011
- 2011-10-28 CN CN 201110333677 patent/CN102350511B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU584990A1 (en) * | 1976-06-07 | 1977-12-25 | Северо-Западный Заочный Политехнический Институт | Attachment to engine lathe for cutting variable-pitch thread |
| CN1038234A (en) * | 1989-01-17 | 1989-12-27 | 国营太行机械厂 | A kind of manufacture method of profile milling cutter and equipment |
| CN1066202A (en) * | 1991-04-27 | 1992-11-18 | 太原重型机器厂 | The job operation of spiral rope slot and device thereof |
| CN2523539Y (en) * | 2002-01-15 | 2002-12-04 | 胡世贤 | Device for machining grid pattern trough and spiral trough roller by lathe |
| CN202343953U (en) * | 2011-10-28 | 2012-07-25 | 天津百利阳光环保设备有限公司 | Roller processing machine tool |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102744459A (en) * | 2012-07-20 | 2012-10-24 | 南京宝色股份公司 | Circular-plate cutter saw type tube plate end facing machine |
| CN102744459B (en) * | 2012-07-20 | 2015-06-17 | 南京宝色股份公司 | Circular-plate cutter saw type tube plate end facing machine |
| CN105415365A (en) * | 2015-12-29 | 2016-03-23 | 苏州卓德电子有限公司 | Mechanical arm with auxiliary speed governing structure |
| CN108555324A (en) * | 2018-05-11 | 2018-09-21 | 山东劳伦斯流体科技有限公司 | A kind of tool special for processing helicla flute |
| CN108637278A (en) * | 2018-05-11 | 2018-10-12 | 山东劳伦斯流体科技有限公司 | A kind of cutting apparatus of processing helicla flute |
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| Publication number | Publication date |
|---|---|
| CN102350511B (en) | 2013-06-19 |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information |
Inventor after: Yang Wenfeng Inventor after: Zhou Yansun Inventor after: Chen Yong Inventor after: Tong Liu Inventor after: Yang Jumei Inventor after: Yin Xiufang Inventor after: Cao Jinzhan Inventor after: Wang Jiaqi Inventor before: Cao Jinzhan Inventor before: Wang Jiaqi |
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| CB03 | Change of inventor or designer information | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170420 Address after: 300191 Nankai District Hongqi South Road, No. 251, Xinhua Park building, No. 1, No. Co-patentee after: Zhou Yansun Patentee after: Yang Wenfeng Co-patentee after: Chen Yong Co-patentee after: Tong Liu Co-patentee after: Yang Jumei Co-patentee after: Yin Xiufang Address before: 300402 Tianjin City, Beichen science and Technology Park in Beichen District of Fenhe South Road, No. 10 Patentee before: Baili Yangguang Environment Protection Equipment Co., Ltd., Tianjin |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130619 Termination date: 20171028 |
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| CF01 | Termination of patent right due to non-payment of annual fee |