CN102350155A - Air filtering system capable of automatically controlling air volume and method for automatically controlling air volume - Google Patents
Air filtering system capable of automatically controlling air volume and method for automatically controlling air volume Download PDFInfo
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- CN102350155A CN102350155A CN2011101831367A CN201110183136A CN102350155A CN 102350155 A CN102350155 A CN 102350155A CN 2011101831367 A CN2011101831367 A CN 2011101831367A CN 201110183136 A CN201110183136 A CN 201110183136A CN 102350155 A CN102350155 A CN 102350155A
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- 238000001914 filtration Methods 0.000 title claims abstract description 37
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000001514 detection method Methods 0.000 claims description 37
- 239000008187 granular material Substances 0.000 claims description 16
- 239000000428 dust Substances 0.000 abstract description 25
- 230000000694 effects Effects 0.000 abstract description 5
- 239000002245 particle Substances 0.000 abstract description 5
- 230000003749 cleanliness Effects 0.000 abstract description 3
- 238000004134 energy conservation Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000007613 environmental effect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 4
- 230000005611 electricity Effects 0.000 description 4
- 230000004907 flux Effects 0.000 description 4
- 230000003203 everyday effect Effects 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
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Abstract
The invention discloses an air filtering system capable of automatically controlling air volume and a method for automatically controlling air volume. The fan filtering unit comprises a fan and a filter screen. The particle detector detects the number of particles in the space, and the controller adjusts the rotation speed of the fan according to the number of particles. Thus, the fan can automatically adjust the rotating speed according to the number of particles. The air filtering system and the method which can automatically control the air volume can monitor the number of micro-dust in a dust-free room in time and automatically adjust the rotating speed of the fan. Therefore, when the dust count is low, the rotating speed of the fan can be reduced so as to achieve the effect of energy conservation. On the other hand, when the number of the micro-dust is increased, the rotating speed of the fan can be increased, so that the environmental cleanliness of the dust-free chamber is improved, and the yield on a production line is kept at a certain level.
Description
Technical field
The present invention is about a kind of air filtering system and the automatic method of control air quantity, the particularly a kind of air filtering system of air quantity and method of control air quantity automatically controlled automatically according to granule amount.
Background technology
In the air circulation system of dust free room, be to adopt the fan filter element (Fan Filter Unit FFU) makes circulation and filter in the dust free room clean.The fan filter element has high-effect screen pack, and (high efficiency particulate air HEPA) with high-revolving fan, sends in the dust free room will filter the pure air in back.
At the initial stage that product begins to produce, the wind speed of fan filter element can be adjusted to maximum, and with twenty four hours continuous running every day, so that the clean best results of fan filter element filter.Under this situation, the environment cleaning in the dust free room can reach the highest grade.Yet, will consume the many energy with the wind speed of maximum and the fan filter element of continuous running continuously, such function mode does not also meet present trend.
Under the considering of carbon reduction, after the production yields of product is stable, the fan filter element can be closed.Wait for that QC department or manufacturing sector find that environment is crossed dirty or yield of products is crossed when hanging down, and just can open the fan filter element, but this moment, product are affected very serious.
On the other hand, though can rely on the Field Force constantly to measure, after accumulation a period of time, after the resulting data,, constantly adjust the wind speed of fan filter element according to the data of measuring.Yet such way will need great amount of manpower, and because of ability acquisition data after needing to accumulate a period of time, therefore the data promptness of being obtained is low.
Comprehensive the above, present fan filter element can face technical contradiction between environment is clean and energy-conservation, and none suitable mode ability head it off.
Summary of the invention
In view of above problem, the present invention proposes a kind of air filtering system that can control air quantity automatically.The air filtering system that can control air quantity automatically comprises particulate detector, controller and fan filter element.
The particulate detector is arranged in the space.The particulate detector is exported a detection signal according to a granule amount in space.
Controller is electrically connected to the particulate detector.Controller produces rotating speed control signal according to detection signal.
The fan filter element comprises filter screen and fan.Fan is arranged at a side of this filter screen, and this fan is electrically connected to this controller, and a rotating speed of this fan is according to this rotating speed control signal and adjustment automatically.
In addition, the present invention proposes a kind of automatic control air quantity method of air filtering system in addition, and the method comprises: (A) with a particulate detector, detect the granule amount in a space, and according to granule amount, the output detection signal; (B) transmit detection signal to controller; (C), produce rotating speed control signal, and transmit rotating speed control signal to fan according to detection signal; (D) respond this rotating speed control signal, adjust the rotating speed of fan automatically.
By air filtering system and the method that can control air quantity automatically proposed by the invention, can monitor the micronic dust number in the dust free room timely, automatically adjust the rotating speed of fan.So, when the micronic dust number was low, the rotating speed of fan can be downgraded, to reach effect of saving energy.On the other hand, when the micronic dust number increased, the rotating speed of fan can be increased, and the environment cleanliness of dust free room is improved, to allow the yields of producing on the line keep certain level.
Describe the present invention below in conjunction with accompanying drawing and specific embodiment, but not as to qualification of the present invention.
Description of drawings
Fig. 1 is the system block diagrams of first embodiment of the air filtering system that can control air quantity automatically proposed by the invention;
Fig. 2 is the system block diagrams of second embodiment of the air filtering system that can control air quantity automatically proposed by the invention;
Fig. 3 is the practical application embodiment of air filtering system proposed by the invention; And
Fig. 4 is the flow chart of the automatic control air quantity method of air filtering system proposed by the invention.
Wherein, Reference numeral
10 spaces
20 particulate detectors
30 controllers
40 fan filter elements
42 filter screens
44 fans
50 environment detector
The specific embodiment
Below in conjunction with accompanying drawing and specific embodiment technical scheme of the present invention being carried out detailed description, further understanding the object of the invention, scheme and effect, but is not the restriction as accompanying claims protection domain of the present invention.
Please with reference to Fig. 1, Fig. 1 is the system block diagrams of first embodiment of the air filtering system that can control air quantity automatically proposed by the invention.
The air filtering system that can control air quantity automatically comprises particulate detector 20, controller 30 and fan filter element 40.
Optical profile type detecting cardinal principle is a utilization pair of optical transmitting and receiving device, is emitted beam by optical launcher, and measures the luminous flux that light source sent by receiver.Luminous flux can descend along with the raising of grey density of dust in the air, so the size of luminous flux can be in order to distinguish present amount of dust.That is to say that luminous flux also can be used as the detection signal of particulate detector 20 after changing through analog/digital.
The rotating speed of fan 44 is adjusted according to rotating speed control signal automatically.Because and different, therefore when 20 of particulate detectors detected the granule amount change in the space 10, can respond the number of granule amount and change by the rotating speed of fan 44 according to detection signal that particulate detector 20 produced for this rotating speed control signal.
Except the above embodiments, controller 30 also can produce speedup signal or reduction of speed signal according to various conditions.For example, when detection signal meets a first condition (such as detection signal greater than first threshold value time), controller 30 produces the speedup signals, and fan 44 increases rotating speed according to the speedup signal.When detection signal meets second condition (such as detection signal less than second threshold value time), controller 30 produces the reduction of speed signals, and fan 44 reduces rotating speed according to the reduction of speed signal.Yet first condition here and second condition do not exceed with above-mentioned, and the height that first condition and second condition can also the product yields is as the foundation of adjustment.That is to say that controller 30 can receive a yields statistical value.This yields statistical value can calculate and produce by complicate statistics or by computer automatically.Controller 30 produces rotating speed control signal according to detection signal and yields statistical value.
Please with reference to Fig. 2, Fig. 2 is the system block diagrams of second embodiment of the air filtering system that can control air quantity automatically proposed by the invention.
The air filtering system that can control air quantity automatically comprises particulate detector 20, controller 30, fan filter element 40 and environment detector 50.
In this embodiment, environment detector 50 comprises a temperature detecting device, a humidity detector or an air pressure detector.Environment detector 50 can be above-mentioned detector one of them or a plurality of.These detectors can be integrated in the same mechanism, or are arranged at different mechanisms respectively.Environment detector 50 can be integrated a plurality of detector different environment signals, and the environment signal is sent to controller 30.
Please with reference to Fig. 3, Fig. 3 is the practical application embodiment of air filtering system proposed by the invention.
The air filtering system that can control air quantity automatically is installed in the dust free room.This dust free room comprises three layers shelf.One side of each layer shelf is installed a fan 44 and a filter screen 42.And be provided with particulate detector 20 at the opposite side of the second layer (intermediate layer).Particulate detector 20 connects a probe tube.
Except this embodiment, each layer shelf also can be equiped with particulate detector 20 separately.These particulate detectors 20 can be connected to same controller 30, in the detecting result who is not all particulate detector 20 by controller 30 bases, remove to control the fan 44 of each shelf individually.
Please with reference to Fig. 4, Fig. 4 is the flow chart of the automatic control air quantity method of air filtering system proposed by the invention.
In step S101, with the granule amount in particulate detector 20 detectings one space 10.And particulate detector 20 is exported detection signal according to granule amount.
In step S103, particulate detector 20 transmits this detection signal to controller 30.
In step S105, controller 30 produces rotating speed control signal according to detection signal.And controller 30 transmits rotating speed control signal to fan 44.Wherein, controller 30 can be controlled signal and produce rotating speed according to look-up table and detection signal.On the other hand, controller 30 also can with generation speedup signal (when meeting first condition) or reduction of speed signal (when meeting second condition), and increase fan or the minimizing rotating speed according to various conditions.Above-mentioned condition system can be detection signal or yield of products.
In step S107, fan 44 is responded rotating speed control signal, adjusts the rotating speed of fan 44 automatically.
In another embodiment of the present invention, in step S105, other comprises: controller 30 receives an environment signal, and controller 30 produces rotating speed control signal according to granule amount and environment signal.Wherein, this environment signal is a temperature, a humidity or a pressure reduction, or the combination of above-mentioned physical quantity.
By air filtering system and the method that can control air quantity automatically proposed by the invention, can monitor the micronic dust number in the dust free room timely, automatically adjust the rotating speed of fan 44.So, when the micronic dust number was low, the rotating speed of fan 44 can be downgraded, to reach effect of saving energy.On the other hand, when the micronic dust number increased, the rotating speed of fan 44 can be increased, and the environment cleanliness of dust free room is improved, to allow the yields of producing on the line keep certain level.In addition, this System and method for can be controlled the rotating speed of fan 44 automatically, can avoid by the required human cost of manual work adjustment fan.
For the attainable energy-conservation effect of checking the present invention, describe with following experiment.This experiment is tested with a warehousing system, and contrasts afterwards to improve preceding and to utilize the present invention to be improved.Control experiment environment system before improving can be adjusted to maximum with the wind speed of fan filter element, and with twenty four hours continuous running every day.Under this situation, average every day, employed power consumption was 82,760 kilowatts.And after improving via the air filtering system that can control air quantity automatically of the present invention and method, employed power consumption can drop to 72,829 kilowatts.That is to say, use and of the present inventionly can control the air filtering system of air quantity automatically and the warehousing system of method can be saved 9,136 kilowatts power consumption.With 2.2 yuan of calculating of every degree electricity, can save 602,976 yuan the electricity charge in one month, estimate the electricity charge that then can significantly save 7,235,712 yuan in 1 year.Hence one can see that, and the present invention can significantly save the cost of the energy and the electricity charge really.
Certainly; The present invention also can have other various embodiments; Under the situation that does not deviate from spirit of the present invention and essence thereof; Those of ordinary skill in the art work as can make various corresponding changes and distortion according to the present invention, but these corresponding changes and distortion all should belong to the protection domain of the appended claim of the present invention.
Claims (12)
1. the air filtering system that can control air quantity automatically is characterized in that, comprising:
One particulate detector is arranged in the space, and this particulate detector is exported a detection signal according to a granule amount in this space;
One controller is electrically connected to this particulate detector, and this controller produces rotating speed control signal according to this detection signal; And
One fan filter element comprises: a filter screen; And a fan, this fan is arranged at a side of this filter screen, and this fan is electrically connected to this controller, and a rotating speed of this fan is according to this rotating speed control signal and adjustment automatically.
2. the air filtering system that can control air quantity automatically as claimed in claim 1 is characterized in that this controller stores a look-up table, and this controller is controlled signal according to this look-up table and this detection signal and produce this rotating speed.
3. the air filtering system that can control air quantity automatically as claimed in claim 1; It is characterized in that; This rotating speed control signal is a speedup signal or a reduction of speed signal; When this detection signal meets a first condition; This controller produces this speedup signal, and this fan increases this rotating speed according to this speedup signal, when this detection signal meets a second condition; This controller produces this reduction of speed signal, and this fan reduces this rotating speed according to this reduction of speed signal.
4. the air filtering system that can control air quantity automatically as claimed in claim 1 is characterized in that this controller receives a yields statistical value, and this controller produces this rotating speed control signal according to this detection signal and this yields statistical value.
5. the air filtering system that can control air quantity automatically as claimed in claim 1; It is characterized in that; Other comprises an environment detector; This environment detector is electrically connected to this controller; And produce an environment signal; This controller produces this rotating speed control signal according to this granule amount and this environment signal.
6. the air filtering system that can control air quantity automatically as claimed in claim 5 is characterized in that, this environment detector comprises a temperature detecting device, a humidity detector or an air pressure detector.
7. the automatic control air quantity method of an air filtering system is characterized in that, comprising:
(A), detect a granule amount in a space, and, export a detection signal according to this granule amount with a particulate detector;
(B) transmit this detection signal to one controller;
(C), produce rotating speed control signal, and transmit this rotating speed control signal to a fan according to this detection signal; And
(D) respond this rotating speed control signal, adjust a rotating speed of this fan automatically.
8. the automatic control air quantity method of air filtering system as claimed in claim 7 is characterized in that, in this step (C), according to a look-up table and this detection signal, and produces this rotating speed control signal.
9. the automatic control air quantity method of air filtering system as claimed in claim 7; It is characterized in that; In this step (C); This rotating speed control signal comprises a speedup signal and a reduction of speed signal, and when this detection signal met a first condition, this controller produced this speedup signal; This fan increases this rotating speed according to this speedup signal; When this detection signal met a second condition, this controller produced this reduction of speed signal, and this fan reduces this rotating speed according to this reduction of speed signal.
10. the automatic control air quantity method of air filtering system as claimed in claim 7 is characterized in that in this step (C), other comprises: receive a yields statistical value, and according to this detection signal and this yields statistical value, produce this rotating speed control signal.
11. the automatic control air quantity method of air filtering system as claimed in claim 7 is characterized in that in this step (C), other comprises: receive an environment signal, and, produce this rotating speed control signal according to this granule amount and this environment signal.
12. the automatic control air quantity method of air filtering system as claimed in claim 11 is characterized in that this environment signal comprises a temperature, a humidity or a pressure reduction.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW100111680 | 2011-04-01 | ||
| TW100111680A TW201240714A (en) | 2011-04-01 | 2011-04-01 | Wind volume automatically controlling air fan filter and methods for the same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102350155A true CN102350155A (en) | 2012-02-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011101831367A Pending CN102350155A (en) | 2011-04-01 | 2011-06-27 | Air filtering system capable of automatically controlling air volume and method for automatically controlling air volume |
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| Country | Link |
|---|---|
| CN (1) | CN102350155A (en) |
| TW (1) | TW201240714A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107441847A (en) * | 2017-09-28 | 2017-12-08 | 京东方科技集团股份有限公司 | Air filtering system and its control method, control device |
| CN108226384A (en) * | 2016-12-14 | 2018-06-29 | 盟立自动化股份有限公司 | Detection apparatus and organic compound detector |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI701413B (en) * | 2019-01-14 | 2020-08-11 | 友達光電股份有限公司 | Automated storage and retrieval system and air pressure regulating method in the system |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7201787B2 (en) * | 2003-09-15 | 2007-04-10 | Lg Electronics Inc. | Air cleaner and method of controlling operation thereof |
| JP2008036493A (en) * | 2006-08-03 | 2008-02-21 | Sharp Corp | Air cleaner |
| CN101377333A (en) * | 2007-08-28 | 2009-03-04 | 东芝开利株式会社 | Air conditioner |
-
2011
- 2011-04-01 TW TW100111680A patent/TW201240714A/en unknown
- 2011-06-27 CN CN2011101831367A patent/CN102350155A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7201787B2 (en) * | 2003-09-15 | 2007-04-10 | Lg Electronics Inc. | Air cleaner and method of controlling operation thereof |
| JP2008036493A (en) * | 2006-08-03 | 2008-02-21 | Sharp Corp | Air cleaner |
| CN101377333A (en) * | 2007-08-28 | 2009-03-04 | 东芝开利株式会社 | Air conditioner |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108226384A (en) * | 2016-12-14 | 2018-06-29 | 盟立自动化股份有限公司 | Detection apparatus and organic compound detector |
| CN107441847A (en) * | 2017-09-28 | 2017-12-08 | 京东方科技集团股份有限公司 | Air filtering system and its control method, control device |
Also Published As
| Publication number | Publication date |
|---|---|
| TW201240714A (en) | 2012-10-16 |
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Application publication date: 20120215 |