CN102347673A - Method for assembling and fastening dual permanent magnet power frequency brushless synchronous generator rotor magnetic shoe - Google Patents
Method for assembling and fastening dual permanent magnet power frequency brushless synchronous generator rotor magnetic shoe Download PDFInfo
- Publication number
- CN102347673A CN102347673A CN2011102215979A CN201110221597A CN102347673A CN 102347673 A CN102347673 A CN 102347673A CN 2011102215979 A CN2011102215979 A CN 2011102215979A CN 201110221597 A CN201110221597 A CN 201110221597A CN 102347673 A CN102347673 A CN 102347673A
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- China
- Prior art keywords
- magnetic shoe
- rotor
- rotor core
- power frequency
- synchronous generator
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000000034 method Methods 0.000 title claims abstract description 18
- 230000001360 synchronised effect Effects 0.000 title claims abstract description 14
- 230000009977 dual effect Effects 0.000 title abstract 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 8
- 238000004519 manufacturing process Methods 0.000 claims abstract description 4
- 230000005389 magnetism Effects 0.000 claims description 12
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 6
- 239000002966 varnish Substances 0.000 claims description 6
- 239000000853 adhesive Substances 0.000 claims description 3
- 230000001070 adhesive effect Effects 0.000 claims description 3
- 230000001419 dependent effect Effects 0.000 claims description 3
- 239000003973 paint Substances 0.000 abstract 2
- 238000010422 painting Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 4
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 229910001369 Brass Inorganic materials 0.000 description 1
- 229920001875 Ebonite Polymers 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Images
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- Iron Core Of Rotating Electric Machines (AREA)
- Permanent Field Magnets Of Synchronous Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention provides a method for assembling and fastening dual permanent magnet power frequency brushless synchronous generator rotor magnetic shoe. The method comprises the following steps of adhering a magnetic shoe to the surface of a rotor iron core according to the position requirement; preheating the installed magnetic shoe and the fastened rotor iron core at the same time, wherein the preheating temperature is 70-90 DEG C and the preheating time is 80-100 min; putting the rotor iron core with a forged weftless tape in a baking oven to bake 1.5-2.5 h at a temperature range between 125 and 145 DEG C; taking out the baked rotor iron core, and painting insulated paint on the weftless tape after the rotor iron core is cooled at 45-55 DEG C; putting the rotor iron core with painted insulated paint in the baking oven to bake 3-4 h at a temperature range between 135 and 155 DEG C, so as to solidify the weftless tape and finish assembling and manufacturing the generator rotor magnetic shoe. The method can be simply, conveniently and easily carried out; the assembling reliability is high, the assembled generator rotor magnetic shoe meets the national standard, and the safety hazard existing in the operation of the generator can be avoided.
Description
Technical field
The present invention relates to a kind of pair of permanent magnetism power frequency no-brush synchronous generator rotor magnetic shoe assembling and tighten up method, belong to rotor magnetic shoe mounting technology field.
Background technology
Installing and fixing of existing two permanent magnetism power frequency no-brush synchronous generator magnetic shoes, its method is more loaded down with trivial details, and installation reliability is poor slightly, brings certain potential safety hazard for the operation of generator.
Summary of the invention
The objective of the invention is in order to solve existing problem, and then provide a kind of pair of permanent magnetism power frequency no-brush synchronous generator rotor magnetic shoe assembling to tighten up method.
The objective of the invention is to realize through following technical scheme:
Two permanent magnetism power frequency no-brush synchronous generator rotor magnetic shoe assemblings tighten up method, and its step comprises: one, that rotor core surface and magnetic shoe surface is clean with acetone; Two, the magnetic shoe assembly tooling is fixed on the rotor core; Three, be coated with the last layer magnetic-conductive adhesive respectively at the outer surface of rotor core and the inner surface of magnetic shoe; Four, the magnetic shoe opsition dependent is required to stick on the surface of rotor core; Five, with the corresponding trip bolt in the magnetic shoe assembly tooling every block of magnetic shoe is tightened up; Six, will adorn magnetic shoe and the rotor core that tightened up and together carry out preheating, preheat temperature is 70～90 ℃, and be 80～100min warm-up time, and preheating is played no latitude band after accomplishing on the surface of magnetic shoe; Seven, the rotor core that will accomplish fluently no latitude band is put baker into, under 125～145 ℃ of conditions, toasts 1.5～2.5 hours; Eight, the rotor core after will toasting takes out, and is to be cooled during to 45～55 ℃, on no latitude band, brushes insulating varnish; Nine, the rotor core that will brush insulating varnish is put in the baking oven, under 135～155 ℃ of temperature conditions, toasts 3～4 hours, and no latitude band is solidified, and generator amature magnetic shoe assembly production is promptly accused completion.
Can find out that by the above-mentioned technical scheme that provides of the present invention method is simple, assembly reliability is high, and the generator amature magnetic shoe of assembling meets state specified standards, can avoid the potential safety hazard that exists in the generator operation.
Description of drawings
Fig. 1 is that a kind of pair of permanent magnetism power frequency no-brush synchronous generator rotor magnetic shoe that embodiment of the present invention provides assembles the assembly structure sketch map (main looking) that tightens up method rotor iron core 1, magnetic shoe 2 and magnetic shoe assembly tooling 3;
Fig. 2 is that the A of Fig. 1 is to view;
Fig. 3 is the assembly structure sketch map (solid) of rotor core 1, magnetic shoe 2 and magnetic shoe assembly tooling 3;
Fig. 4 is the structural representation of magnetic shoe assembly tooling 3.
Embodiment
To combine accompanying drawing that the present invention is done further detailed description below: present embodiment provided detailed execution mode, but protection scope of the present invention is not limited to following embodiment being to implement under the prerequisite with technical scheme of the present invention.
Like Fig. 1～shown in Figure 4, a kind of pair of related permanent magnetism power frequency no-brush synchronous generator rotor magnetic shoe assembling of present embodiment tightens up method, and its step comprises: one, that rotor core 1 surface and magnetic shoe 2 surfaces is clean with acetone; Two, magnetic shoe assembly tooling 3 is fixed on the rotor core 1; Three, be coated with the very thin magnetic-conductive adhesive of last layer 5 respectively at the outer surface of rotor core 1 and the inner surface of magnetic shoe 2; Four, magnetic shoe 2 opsition dependents are required to stick on the surface of rotor core 1; Five, with the corresponding trip bolt in the magnetic shoe assembly tooling 3 every block of magnetic shoe 2 is tightened up; Six, will adorn magnetic shoe 2 and the rotor core 1 that tightened up together carries out preheating, preheat temperature is 80 ℃, and be 90min warm-up time, and preheating is played no latitude band 4 after accomplishing on the surface of magnetic shoe 2; Seven, the rotor core 1 that will accomplish fluently no latitude band 4 is put baker into, under 135 ℃ of conditions, toasts 2 hours; Eight, the rotor core after will toasting 1 takes out, and is to be cooled during to 50 ℃ of left and right sides, on no latitude band 4, brushes insulating varnish, no latitude band 4 brushed thoroughly; Nine, the rotor core 1 that will brush insulating varnish is put in the baking oven, under 145 ℃ of temperature conditions, toasts 3.5 hours, and no latitude band 4 is solidified, and generator amature magnetic shoe assembly production is promptly accused completion.
Said magnetic shoe assembly tooling 3; Comprise annulus 3-1, bolt 3-2 and angle 3-3; On annulus 3-1, be drilled with screwed hole group with the number of poles equal number of generator; Each Kong Zuzhong screwed hole quantity is two times of quantity of the permanent magnet blocks of every utmost point on circumference; Bolt 3-2 is housed in each screw; The inboard of annulus 3-1 is provided with the angle 3-3 of two or four (corresponding two-pole machine or four utmost point motors) fixing tool rings; Position between rotor pole, the position of said angle 3-3, the material of said annulus 3-1, bolt 3-2 and angle 3-3 is non-magnet material.Said non-magnet material is copper or stainless steel.
Magnetic shoe assembly tooling 3 structures are seen Fig. 4; It is made with non-magnet material (copper or stainless steel); Its structure is the screwed hole group that on an annulus, is drilled with equal number by the number of poles of generator; Each Kong Zuzhong screwed hole quantity is 2 times of quantity of the permanent magnet blocks of every utmost point on circumference, each screw centrally aligned permanent magnet blocks; Stainless steel or brass bolt are housed in each screw; Each bolt tail can be equipped with the hard rubber cover; This bolt is used to tighten up the usefulness of magnetic shoe (permanent magnet).
The above; Only be the preferable embodiment of the present invention; These embodiments all are based on the different implementations under the general idea of the present invention; And protection scope of the present invention is not limited thereto; Any technical staff who is familiar with the present technique field is in the technical scope that the present invention discloses; The variation that can expect easily or replacement all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection range of claims.
Claims (5)
1. two permanent magnetism power frequency no-brush synchronous generator rotor magnetic shoe assemblings tighten up method, it is characterized in that, implement according to the following steps: one, that rotor core surface and magnetic shoe surface is clean with acetone; Two, the magnetic shoe assembly tooling is fixed on the rotor core; Three, be coated with the last layer magnetic-conductive adhesive respectively at the outer surface of rotor core and the inner surface of magnetic shoe; Four, the magnetic shoe opsition dependent is required to stick on the surface of rotor core; Five, with the corresponding trip bolt in the magnetic shoe assembly tooling every block of magnetic shoe is tightened up; Six, will adorn magnetic shoe and the rotor core that tightened up and together carry out preheating, preheat temperature is 70～90 ℃, and be 80～100min warm-up time, and preheating is played no latitude band after accomplishing on the surface of magnetic shoe; Seven, the rotor core that will accomplish fluently no latitude band is put baker into, under 125～145 ℃ of conditions, toasts 1.5～2.5 hours; Eight, the rotor core after will toasting takes out, and is to be cooled during to 45～55 ℃, on no latitude band, brushes insulating varnish; Nine, the rotor core that will brush insulating varnish is put in the baking oven, under 135～155 ℃ of temperature conditions, toasts 3～4 hours, and no latitude band is solidified, and generator amature magnetic shoe assembly production is promptly accused completion.
2. according to claim 1 pair of permanent magnetism power frequency no-brush synchronous generator rotor magnetic shoe assembling tightens up method, it is characterized in that preheat temperature is 80 ℃ in the step 6, and be 90min warm-up time.
3. according to claim 1 pair of permanent magnetism power frequency no-brush synchronous generator rotor magnetic shoe assembling tightens up method, it is characterized in that, under 135 ℃ of conditions, toasts 2 hours in the step 7.
4. according to claim 1 pair of permanent magnetism power frequency no-brush synchronous generator rotor magnetic shoe assembling tightens up method, it is characterized in that step 8 rotor iron core takes out and is cooled to 50 ℃.
5. according to claim 1 pair of permanent magnetism power frequency no-brush synchronous generator rotor magnetic shoe assembling tightens up method, it is characterized in that, under 145 ℃ of temperature conditions, toasts 3.5 hours in the step 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110221597 CN102347673B (en) | 2011-08-03 | 2011-08-03 | Method for assembling and fastening dual permanent magnet power frequency brushless synchronous generator rotor magnetic shoe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110221597 CN102347673B (en) | 2011-08-03 | 2011-08-03 | Method for assembling and fastening dual permanent magnet power frequency brushless synchronous generator rotor magnetic shoe |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102347673A true CN102347673A (en) | 2012-02-08 |
| CN102347673B CN102347673B (en) | 2013-01-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110221597 Expired - Fee Related CN102347673B (en) | 2011-08-03 | 2011-08-03 | Method for assembling and fastening dual permanent magnet power frequency brushless synchronous generator rotor magnetic shoe |
Country Status (1)
| Country | Link |
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| CN (1) | CN102347673B (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102755955A (en) * | 2012-07-31 | 2012-10-31 | 东莞市晶磁科技有限公司 | Amorphous magnetic core surface coating process |
| CN102790453A (en) * | 2012-08-09 | 2012-11-21 | 山东华力电机集团股份有限公司 | Mounting device for annular magnet steels |
| CN102832763A (en) * | 2012-09-28 | 2012-12-19 | 南车株洲电机有限公司 | Surface-mounted permanent magnet synchronous motor magnetic steel seamless assembling apparatus and assembling and repairing processes |
| CN103208873A (en) * | 2013-04-28 | 2013-07-17 | 南京艾凌永磁调速技术研究有限公司 | Permanent magnet rotor component and assembly method thereof |
| CN104852531A (en) * | 2015-05-27 | 2015-08-19 | 日本电产凯宇汽车电器（江苏）有限公司 | Technology for fixing magnetic tile of AMT motor |
| CN106160368A (en) * | 2016-07-15 | 2016-11-23 | 深圳市鸿栢科技实业有限公司 | Magnetic sheet attachment positioner |
| CN107196435A (en) * | 2017-06-30 | 2017-09-22 | 中车株洲电机有限公司 | A kind of method of rotor and colligation rotor |
| CN107947507A (en) * | 2017-12-13 | 2018-04-20 | 东莞市富祺昌自动化机械有限责任公司 | Be heating and curing method and its heating unit are positioned after rotor patch magnetic shoe |
| CN108900019A (en) * | 2018-08-15 | 2018-11-27 | 国家电网有限公司 | The manufacturing method of durface mounted permanent magnet rotor, motor and durface mounted permanent magnet rotor |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5337807A (en) * | 1976-09-20 | 1978-04-07 | Nippon Denso Co Ltd | Magneto rotor |
| CN101656448A (en) * | 2009-08-25 | 2010-02-24 | 上海电器科学研究所（集团）有限公司 | Key manufacturing technology of built-in type permanent magnet synchronous electric motor rotor |
| WO2010128210A2 (en) * | 2009-05-07 | 2010-11-11 | Abb Oy | Arrangement for attaching a magnet to a rotor, and a rotor |
-
2011
- 2011-08-03 CN CN 201110221597 patent/CN102347673B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5337807A (en) * | 1976-09-20 | 1978-04-07 | Nippon Denso Co Ltd | Magneto rotor |
| WO2010128210A2 (en) * | 2009-05-07 | 2010-11-11 | Abb Oy | Arrangement for attaching a magnet to a rotor, and a rotor |
| CN101656448A (en) * | 2009-08-25 | 2010-02-24 | 上海电器科学研究所（集团）有限公司 | Key manufacturing technology of built-in type permanent magnet synchronous electric motor rotor |
Non-Patent Citations (1)
| Title |
|---|
| 郝清亮等: "中小型表面式永磁电机的制造工艺", 《电机与控制应用》 * |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102755955B (en) * | 2012-07-31 | 2014-11-26 | 关光基 | Amorphous magnetic core surface coating process |
| CN102755955A (en) * | 2012-07-31 | 2012-10-31 | 东莞市晶磁科技有限公司 | Amorphous magnetic core surface coating process |
| CN102790453A (en) * | 2012-08-09 | 2012-11-21 | 山东华力电机集团股份有限公司 | Mounting device for annular magnet steels |
| CN102790453B (en) * | 2012-08-09 | 2014-11-19 | 山东华力电机集团股份有限公司 | Mounting device for annular magnet steels |
| CN102832763A (en) * | 2012-09-28 | 2012-12-19 | 南车株洲电机有限公司 | Surface-mounted permanent magnet synchronous motor magnetic steel seamless assembling apparatus and assembling and repairing processes |
| CN102832763B (en) * | 2012-09-28 | 2014-11-12 | 南车株洲电机有限公司 | Surface-mounted permanent magnet synchronous motor magnetic steel seamless assembling apparatus and assembling and repairing processes |
| CN103208873A (en) * | 2013-04-28 | 2013-07-17 | 南京艾凌永磁调速技术研究有限公司 | Permanent magnet rotor component and assembly method thereof |
| CN104852531A (en) * | 2015-05-27 | 2015-08-19 | 日本电产凯宇汽车电器（江苏）有限公司 | Technology for fixing magnetic tile of AMT motor |
| CN106160368A (en) * | 2016-07-15 | 2016-11-23 | 深圳市鸿栢科技实业有限公司 | Magnetic sheet attachment positioner |
| CN106160368B (en) * | 2016-07-15 | 2019-01-15 | 深圳市鸿栢科技实业有限公司 | Magnetic sheet mounts positioning device |
| CN107196435A (en) * | 2017-06-30 | 2017-09-22 | 中车株洲电机有限公司 | A kind of method of rotor and colligation rotor |
| CN107947507A (en) * | 2017-12-13 | 2018-04-20 | 东莞市富祺昌自动化机械有限责任公司 | Be heating and curing method and its heating unit are positioned after rotor patch magnetic shoe |
| CN107947507B (en) * | 2017-12-13 | 2020-02-11 | 东莞市富祺昌自动化机械有限责任公司 | Method for positioning, heating and curing rotor after being pasted with magnetic shoes and heating device thereof |
| CN108900019A (en) * | 2018-08-15 | 2018-11-27 | 国家电网有限公司 | The manufacturing method of durface mounted permanent magnet rotor, motor and durface mounted permanent magnet rotor |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102347673B (en) | 2013-01-30 |
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