CN102345694A - Elastic sandwich brake shoe device - Google Patents

Elastic sandwich brake shoe device Download PDF

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Publication number
CN102345694A
CN102345694A CN2011100987128A CN201110098712A CN102345694A CN 102345694 A CN102345694 A CN 102345694A CN 2011100987128 A CN2011100987128 A CN 2011100987128A CN 201110098712 A CN201110098712 A CN 201110098712A CN 102345694 A CN102345694 A CN 102345694A
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CN
China
Prior art keywords
rubber layer
brake
vulcanized rubber
brake shoe
thermal insulation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2011100987128A
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Chinese (zh)
Inventor
张济民
张继彤
罗敏
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Tongji University
Original Assignee
Tongji University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tongji University filed Critical Tongji University
Priority to CN2011100987128A priority Critical patent/CN102345694A/en
Publication of CN102345694A publication Critical patent/CN102345694A/en
Pending legal-status Critical Current

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Abstract

The invention relates to an elastic sandwich brake shoe device, which consists of a friction block, a heat-insulating ceramic layer, a vulcanized rubber layer and a shoe seat, wherein the heat-insulating ceramic layer is formed on the upper part of the friction block; the vulcanized rubber layer is formed on the upper part of the heat-insulating ceramic layer; and the shoe seat is arranged on the upper part of the vulcanized rubber layer. Compared with the prior art, the invention has the advantages that: braking can be performed continuously, and longer service life and higher safety are achieved; a synthetic material is taken as the friction block, so that friction noise caused by contact with a track can be lowered; meanwhile, high-frequency vibration of friction can be absorbed effectively by the rubber layer, so that the friction noise is further lowered; and furthermore, unevenness of a braking friction pair caused by various reasons is compensated greatly.

Description

A kind of elasticity sandwich brake block device
Technical field
The invention belongs to the track traffic equipment technical field, especially relate to a kind of elasticity sandwich brake block device.
Background technique
As the employed brake block of conventional rails vehicular traffic; The general mode that adopts tread brake or disc braking; Because of the brake shoe friction area little; Most of heat load is born by wheel or brake disc; Heat is unfavorable for quick dissipation; When car such as tread brake; The wheel tread temperature increases rapidly; When arriving to a certain degree; Will make tread wear; Crackle or peel off has both influenced and has also influenced traffic safety working life, as adopting the mode of disc braking; Heat is unfavorable for dissipating fast and being accumulated in brake disc equally; Wheel shaft; On the bearing, be inappropriate for vehicle length and implement braking continuously apart from descending.What the brake block of general small-sized rail vehicle adopted is plane or watt shape structure that cast iron or other materials are processed; In the car brakeing process; Car braking noise is big, be prone to produce spark, brake shoe is nonelastic; Fragile when moving on the line; Working life is short, and corresponding friction pair is not had self-control and adaptive capacity.
Therefore in the time of will considering rail vehicle length apart from descending higher safety in operation is arranged, when guaranteeing to implement car brakeing continuously, also will guarantee the Security of higher riding comfort and contained equipment.
Summary of the invention
The object of the invention is exactly for the defective that overcomes above-mentioned prior art existence a kind of elasticity sandwich brake block device that can implement to brake and have higher working life and Security continuously to be provided.
The object of the invention can be realized through following technological scheme:
A kind of elasticity sandwich brake block device; It is characterized in that; This device is made up of brake pad, thermal insulation ceramics layer, vulcanized rubber layer and brake shoe seat; Described thermal insulation ceramics layer is located at the top of brake pad; Described vulcanized rubber layer is located at the top of thermal insulation ceramics layer, and described brake shoe seat is located at the top of vulcanized rubber layer.
The length of described brake pad is 100~300mm, and width is 50~150mm.
Described thermal insulation ceramics layer is a net formula thermal insulation ceramics layer, and length is identical with brake pad with width, and thickness is 15~30mm.
Described vulcanized rubber layer is provided with 2~4 rows along its length, and broad ways is provided with 1~2 row, and the length of vulcanized rubber layer is identical with brake pad with width, and thickness is 20~50mm.
Described vulcanized rubber layer is 0.10~1.25MN/m in the rigidity of length direction, and the rigidity of width direction is 0.10~1.25MN/m, and the rigidity of thickness direction is 0.15~12.0MN/m.
The brake shoe seat that described brake shoe seat is a heat radiating fin structure, this brake shoe seat are provided with two strong points with the linkage structure interface.
The resiliently deformable of described elasticity sandwich brake block device is 0~15mm.
Compared with prior art; The present invention adopts composite as brake pad; Friction noise when the ability reduction contacts with track; Can absorb the dither of friction simultaneously effectively through rubber layer; Further reduced friction noise, simultaneously to brake friction pair because the injustice that causes of a variety of causes has very strong compensating action.Because the heat that produces during friction concentrates between brake pad and the track; Brake pad and thermal insulation ceramics can be effectively with between heat obstruct and composite brake shoe and the tracks; Make among heat energy is melt into atmosphere fast along track; Protected vehicle arrangement preferably; Be applicable to that length apart from down hill braking, provides higher vehicle operating Security.Adopt the vehicle of this brake shoe structure, can adapt to the needs of sightseeing, chemical industry, oil, forest, colliery vehicle better.
Description of drawings
Fig. 1 is a main TV structure schematic representation of the present invention;
Fig. 2 is a side-looking structural representation of the present invention.
1 is that brake pad, 2 is that thermal insulation ceramics layer, 3 is that vulcanized rubber layer, 4 is the brake shoe seat among the figure.
Embodiment
Below in conjunction with accompanying drawing and specific embodiment the present invention is elaborated.
Embodiment 1
A kind of elasticity sandwich brake block device; Its structure is shown in Fig. 1~2; This device is made up of brake pad 1, thermal insulation ceramics layer 2, vulcanized rubber layer 3 and brake shoe seat 4; The length of brake pad 1 is 200mm; Width is 100mm, and thermal insulation ceramics layer 2 is located at the top of brake pad 1, and this thermal insulation ceramics layer 2 is a net formula thermal insulation ceramics layer; Length is identical with brake pad with width, and thickness is 20mm.Vulcanized rubber layer 3 is located at the top of thermal insulation ceramics layer 2, and vulcanized rubber layer 3 is provided with 3 rows along its length, and broad ways is provided with 2 rows, and the length of vulcanized rubber layer 3 is identical with brake pad with width, and thickness is 40mm.This vulcanized rubber layer 3 is 1.0MN/m in the rigidity of length direction, and the rigidity of width direction is 0.8MN/m, and the rigidity of thickness direction is 10.0MN/m, and brake shoe seat 4 is located at the top of vulcanized rubber layer 3.This brake shoe seat 3 is the brake shoe seat of heat radiating fin structure, and this brake shoe seat is provided with two strong points with the linkage structure interface.
The quality of braking effect when rail vehicle adopts friction catch depends primarily on the dissipation capability of frictional heat energy.Rail vehicle is when braking, and the friction catch brake shoe of this new structure can effectively reduce the drag friction noise, reduces the car brakeing vibration, the frictional heat that dissipates rapidly, and the rail vehicle when being specially adapted to long and steep downgrade is braked continuously.
Embodiment 2
A kind of elasticity sandwich brake block device; This device is by brake pad; The thermal insulation ceramics layer; Vulcanized rubber layer and brake shoe seat constitute; The length of brake pad is 100mm; Width is 50mm; The thermal insulation ceramics layer is located at the top of brake pad; This thermal insulation ceramics layer is a net formula thermal insulation ceramics layer; Length is identical with brake pad with width, and thickness is 15mm, and the vulcanized rubber layer is located at the top of thermal insulation ceramics layer; Be provided with 2 rows along its length; Broad ways is provided with 1 row, and the length of vulcanized rubber layer is identical with brake pad with width, and thickness is 20mm; The vulcanized rubber layer is 0.10MN/m in the rigidity of length direction; The rigidity of width direction is 0.10MN/m, and the rigidity of thickness direction is 0.15MN/m, and the brake shoe seat is located at the top of vulcanized rubber layer; The brake shoe seat that this brake shoe seat is a heat radiating fin structure, this brake shoe seat are provided with two strong points with the linkage structure interface.
Rail vehicle is when braking, and the friction catch brake shoe of this new structure can effectively reduce the drag friction noise, reduces the car brakeing vibration, the frictional heat that dissipates rapidly, and the rail vehicle when being specially adapted to long and steep downgrade is braked continuously.
Embodiment 3
A kind of elasticity sandwich brake block device; This device is by brake pad; The thermal insulation ceramics layer; Vulcanized rubber layer and brake shoe seat constitute; The length of brake pad is 300mm; Width is 150mm; The thermal insulation ceramics layer is located at the top of brake pad; This thermal insulation ceramics layer is a net formula thermal insulation ceramics layer; Length is identical with brake pad with width, and thickness is 30mm, and the vulcanized rubber layer is located at the top of thermal insulation ceramics layer; Be provided with 4 rows along its length; Broad ways is provided with 2 rows, and the length of vulcanized rubber layer is identical with brake pad with width, and thickness is 50mm; The vulcanized rubber layer is 1.25MN/m in the rigidity of length direction; The rigidity of width direction is 1.25MN/m, and the rigidity of thickness direction is 12.0MN/m, and the brake shoe seat is located at the top of vulcanized rubber layer; The brake shoe seat that this brake shoe seat is a heat radiating fin structure, this brake shoe seat are provided with two strong points with the linkage structure interface.
Rail vehicle is when braking, and the friction catch brake shoe of this new structure can effectively reduce the drag friction noise, reduces the car brakeing vibration, the frictional heat that dissipates rapidly, and the rail vehicle when being specially adapted to long and steep downgrade is braked continuously.

Claims (6)

1. elasticity sandwich brake block device; It is characterized in that; This device is made up of brake pad, thermal insulation ceramics layer, vulcanized rubber layer and brake shoe seat; Described thermal insulation ceramics layer is located at the top of brake pad; Described vulcanized rubber layer is located at the top of thermal insulation ceramics layer, and described brake shoe seat is located at the top of vulcanized rubber layer.
2. a kind of elasticity sandwich brake block device according to claim 1 is characterized in that the length of described brake pad is 100~300mm, and width is 50~150mm.
3. a kind of elasticity sandwich brake block device according to claim 1 is characterized in that described thermal insulation ceramics layer is a net formula thermal insulation ceramics layer, and length is identical with brake pad with width, and thickness is 15~30mm.
4. a kind of elasticity sandwich brake block device according to claim 1; It is characterized in that described vulcanized rubber layer is provided with 2~4 rows along its length, broad ways is provided with 1~2 row; The length of vulcanized rubber layer is identical with brake pad with width, and thickness is 20~50mm.
5. according to claim 1 or 4 described a kind of elasticity sandwich brake block devices; It is characterized in that; Described vulcanized rubber layer is 0.10~1.25MN/m in the rigidity of length direction, and the rigidity of width direction is 0.10~1.25MN/m, and the rigidity of thickness direction is 0.15~12.0MN/m.
6. a kind of elasticity sandwich brake block device according to claim 1 is characterized in that, the brake shoe seat that described brake shoe seat is a heat radiating fin structure, this brake shoe seat are provided with two strong points with the linkage structure interface.
CN2011100987128A 2011-04-19 2011-04-19 Elastic sandwich brake shoe device Pending CN102345694A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011100987128A CN102345694A (en) 2011-04-19 2011-04-19 Elastic sandwich brake shoe device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011100987128A CN102345694A (en) 2011-04-19 2011-04-19 Elastic sandwich brake shoe device

Publications (1)

Publication Number Publication Date
CN102345694A true CN102345694A (en) 2012-02-08

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CN2011100987128A Pending CN102345694A (en) 2011-04-19 2011-04-19 Elastic sandwich brake shoe device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106838078A (en) * 2017-01-10 2017-06-13 湖北比尔克新材科技有限公司 One kind is without asbestos controlled elasticity gradient brake(-holder) block and preparation method thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3751330A (en) * 1971-03-15 1973-08-07 Abex Corp Railroad brake shoes
US4373615A (en) * 1981-01-26 1983-02-15 General Motors Corporation Laminated disc brake pad assembly
US4529079A (en) * 1980-01-16 1985-07-16 Borg-Warner Corporation Cushion-bonded driven disc assembly and method of construction
CN1333438A (en) * 2001-08-28 2002-01-30 上海交大贤华汽车材料发展有限公司 Method for eliminating car brake noise
CN201606434U (en) * 2009-10-29 2010-10-13 比亚迪股份有限公司 Muffling chip

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3751330A (en) * 1971-03-15 1973-08-07 Abex Corp Railroad brake shoes
US4529079A (en) * 1980-01-16 1985-07-16 Borg-Warner Corporation Cushion-bonded driven disc assembly and method of construction
US4373615A (en) * 1981-01-26 1983-02-15 General Motors Corporation Laminated disc brake pad assembly
CN1333438A (en) * 2001-08-28 2002-01-30 上海交大贤华汽车材料发展有限公司 Method for eliminating car brake noise
CN201606434U (en) * 2009-10-29 2010-10-13 比亚迪股份有限公司 Muffling chip

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106838078A (en) * 2017-01-10 2017-06-13 湖北比尔克新材科技有限公司 One kind is without asbestos controlled elasticity gradient brake(-holder) block and preparation method thereof

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Application publication date: 20120208