CN102338351A - Welding module mechanism - Google Patents
Welding module mechanism Download PDFInfo
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- CN102338351A CN102338351A CN2010102346966A CN201010234696A CN102338351A CN 102338351 A CN102338351 A CN 102338351A CN 2010102346966 A CN2010102346966 A CN 2010102346966A CN 201010234696 A CN201010234696 A CN 201010234696A CN 102338351 A CN102338351 A CN 102338351A
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- bulb
- welding
- lowering
- weldering device
- clamp tool
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Abstract
The invention relates to a welding module mechanism automatically assembled by an LED (Light-emitting Diode) lamp bulb and a method thereof. In the invention, the welding and the placing actions can be simultaneously completed by fixture mechanisms which are in up-down inverted and rotate, so that the time course of the manufacturing of the LED lamp bulb can be shortened, and the size of equipment for manufacturing the LED lamp bulb can be effectively reduced.
Description
Technical field
The present invention relates to light emitting diode (LED) bulb and make the field, in particular to a kind of welding module mechanism that is used for light emitting diode bulb automated production process.
Background technology
Solid state light emitter; Light emitting diode (Light Emitting Diode for example; LED) be a kind of semiconductor light sources; Characteristic such as good and luminous efficiency height replaces cold-cathode fluorescence lamp gradually (Cold Cathode Fluorescent Lamp CCFL), white heat bulb (Incandescent LightBulb) or fluorescent lamp (Fluore scent Lamp), becomes the main luminescence component in the lighting device because of the tool light quality.At this; A kind of novel solid state light emitter can be referring to people such as Daniel A.Steigerwald at document IEEE Journal on Selected Topics in QuantumElectronics; Vol.8; No.2, Illumination With SolidState Lighting Technology one literary composition among the March/April 2002.
Yet it is to reach with semi-automatic mode with semi-automatic mounter that existing LED bulb is made employed mode, and its production efficiency is low and quality is uneven.Moreover said mounter has a bulkiness.
Summary of the invention
In view of this, the machine of the full-automatic assembled LED bulb of a kind of ability is provided, it has the welding module mechanism that can weld simultaneously and locate, is necessity to effectively reduce equipment volume with shortening the welding time-histories and improving the quality of products real.
A kind of light emitting diode bulb provided by the present invention is the welding module mechanism and the method for assembling automatically; Its clamp tool mechanism that sees through the rotation of can turning upside down makes the two-in-one action that its multitask is simultaneously welded and put; So that the time-histories in the LED bulb manufacture process can shorten, and can effectively reduce the volumetric spaces of LED bulb manufacturing equipment.A kind of welding method that is used for LED bulb automatic production device of the present invention is characterized in that, utilizes one first clamp tool; Folder is caught one first bulb; Utilize one second clamp tool, folder is caught one second bulb, and utilizes a rotating disc mechanism and lowering or hoisting gear; Rotate said first clamp tool and said second clamp tool, make it can carry out the welding of LED bulb and the action of storing simultaneously.
The present invention further provides a kind of welding module mechanism of the LED of being used for bulb automatic production device, and it comprises: one first clamp tool, and it is used for folder and catches one the one LED bulb; One second clamp tool, it is used for folder and catches one the 2nd LED bulb, a weldering device; It is used for the LED bulb circuit is welded, one first lowering or hoisting gear, and it is used to go up and down said first and second clamp tool; One second lowering or hoisting gear, it is used to go up and down said weldering device, and a rotating disc mechanism; It is used to rotate said first clamp tool and said second clamp tool, makes it can carry out the welding of LED bulb and the action of storing simultaneously.
A kind of welding module provided by the present invention mechanism, wherein said weldering device can further comprise a plurality of welding guns, make its welding action can be more fast, convenient, thereby can save the more time.
A kind of welding module provided by the present invention mechanism, wherein said weldering device can further comprise a blowning installation, and it can be used for keeping the clean of welding region, thereby the welding of better quality can be arranged.
The present invention further provides a kind of LED bulb manufacturing installation, and it is used for the assembled LED bulb.Said LED bulb manufacturing installation comprises a LED assembling mechanism; A power module assembling mechanism; Lamp housing assembling mechanism and lamp holder and lampshade assembling mechanism, said LED assembling mechanism is used for a plurality of LED are assembled to radiator, and said power module is installed the side away from LED that module is used for said power module is mounted to said radiator; Said lamp housing assembling mechanism is used for outside the sheathed radiator that is contained in said bulb module of lamp housing; Said lamp holder is installed the end near said power module that module is used for lamp holder is sheathed with said lamp housing, and said lampshade is installed the other end that module is used for lampshade is assembled in said lamp housing, thereby accomplishes the assembling of LED bulb; It is characterized in that including a kind of welding module mechanism, it can automatically perform quick, easy and high-quality vertical welding.This welding module sees through has two clamp tools simultaneously, more than rotates the operator scheme of putting upside down down, has two-in-one function, the action that makes its multitask simultaneously weld and put, thereby can save the volumetric spaces of equipment and shorten the operating time.
To a kind of equipment volume and welding mechanism module that shortens the welding time-histories of effectively reducing be described with embodiment below, it can be automatically and carries out the circuit welding action of LED bulb fast.
Description of drawings
Fig. 1 is the welding module sketch map of preferred embodiments of the present invention.
The main element symbol description
First lowering or hoisting gear 14
Second lowering or hoisting gear 15
The one LED bulb 22
The 2nd LED bulb 24
The specific embodiment
To combine accompanying drawing below, and lift following preferred embodiments and cooperate graphic detailed description following.
See also Fig. 1, a kind of welding module mechanism 1 that is used for LED bulb automatic production device of preferred embodiments of the present invention, it comprises: one first clamp tool 11; It is used for folder and catches 22, one second clamp tools 12 of one the one LED bulb, and it is used for folder and catches one the 2nd LED bulb 24; A weldering device 13, it is used for bulb circuit is welded, one first lowering or hoisting gear 14; It is used to go up and down said first clamp tool 11 and said second clamp tool 12; One second lowering or hoisting gear 15, it is used to go up and down said weldering device 13, and a rotating disc mechanism 16; It is used to rotate said first clamp tool 11 and said second clamp tool 12, makes it can carry out the welding of LED bulb and the action of storing simultaneously.
A kind of welding module mechanism of the present invention and method, its clamp tool mechanism that sees through the rotation of can turning upside down makes the two-in-one action that its multitask is simultaneously welded and put, so that the time-histories in the LED bulb manufacture process can shorten.And reduce the volumetric spaces of LED bulb manufacturing equipment.As shown in Figure 1, this module can be carried out the both positive and negative polarity welding with the PowerBoard DC terminal circuit and the PI film group of LED bulb.Its action specification is following: material (said clamp tool contains one group of mechanism that prevents that Power Board from dropping) is got in 11 declines of said first clamp tool when a LED bulb 22 supplied materials; Above will the LED bulb 22 on said first clamp tool 11 and the jaw being turn to by 16 rotations of said rotating disc mechanism, said first clamp tool 11 rises to the welding holding fix by said first lowering or hoisting gear 14.Then, after said weldering device 13 drops to the welding position via said second lowering or hoisting gear 15, carry out two welding gun welding.Wherein, the position of said pair of welding gun just in time is the DC end pad of a LED bulb 22, therefore can carry out the welding of 2 of both positive and negative polarities simultaneously.After a LED bulb 22 welding in said first clamp tool, 11 jaws are accomplished; Said weldering device 13 rises via said second lowering or hoisting gear 15 and gets back to holding fix; Said second clamp tool 12 is got material by 14 declines of said first lowering or hoisting gear, and (said clamp tool contains one group of mechanism that prevents that Power Board from dropping; This moment, said first clamp tool 11 and a LED bulb 22 also descended thereupon); By 16 rotations of said rotating disc mechanism the 2nd LED bulb 24 on said second clamp tool 12 and the jaw is turn to top (this moment, the one LED bulb 22 of said first clamp tool 11 and clamping thereof was flipped to the below), then said first clamp tool 11 and a LED bulb 22 by said first lowering or hoisting gear 14 further under the LED bulb 22 that welds of generals who has surrendered put back in the work station.After 11 execution of said first clamp tool, then said second clamp tool 12 and the 2nd LED bulb 24 rise to the welding holding fix by said first lowering or hoisting gear 14, repeat two welding gun welding actions.
Be noted that above-mentioned embodiment only is a preferred embodiments of the present invention, those skilled in the art also can do other variation in spirit of the present invention.These all should be included in the present invention's scope required for protection according to the variation that the present invention's spirit is done.
Claims (5)
1. welding module mechanism; Be used for light emitting diode (LED) bulb automated production process bulb is welded, it is characterized in that: include a weldering device, it is used to treat the welding bulb circuit and welds; One first clamp tool; It is used for folder and catches one first bulb, one second clamp tool, and it is used for folder and catches one second bulb; And rotating disc mechanism with a rotating shaft; Said rotating disc mechanism comprises a fixing surface vertical with its rotating shaft, and said first clamp tool and said second clamp tool all are fixed on the said fixing surface and are separately positioned on the both sides of said rotating shaft, and said rotating disc mechanism can rotate between the primary importance and the second place around said rotating shaft; When said rotating disc mechanism is in primary importance; Said first bulb near said weldering device so that said weldering device said first bulb is welded, when said rotating disc mechanism is in the second place, said second bulb near said weldering device so that said weldering device said second bulb is welded.
2. welding module as claimed in claim 1 mechanism; It is characterized in that: said welding module mechanism further comprises one first lowering or hoisting gear; Said rotating disc mechanism is fixed on said first lowering or hoisting gear, the up-down of said first lowering or hoisting gear make said rotating disc mechanism away from or near said weldering device.
3. welding module as claimed in claim 1 mechanism; It is characterized in that: said welding module mechanism further comprises one second lowering or hoisting gear; Said weldering device is fixed on said second lowering or hoisting gear, the up-down of said second lowering or hoisting gear make said weldering device away from or near said first bulb or said second bulb.
4. welding module as claimed in claim 1 mechanism, it is characterized in that: said weldering device is to comprise a plurality of welding guns.
5. welding module as claimed in claim 1 mechanism, it is characterized in that: said weldering device further comprises a blowning installation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102346966A CN102338351A (en) | 2010-07-23 | 2010-07-23 | Welding module mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102346966A CN102338351A (en) | 2010-07-23 | 2010-07-23 | Welding module mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102338351A true CN102338351A (en) | 2012-02-01 |
Family
ID=45514220
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010102346966A Pending CN102338351A (en) | 2010-07-23 | 2010-07-23 | Welding module mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102338351A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61264634A (en) * | 1985-05-17 | 1986-11-22 | Toshiba Corp | Sealing method of valve and electron gun of cathode ray tube |
| CN201264147Y (en) * | 2008-08-12 | 2009-07-01 | 上海汽车改装厂有限公司 | Welding device |
| CN201355605Y (en) * | 2009-01-14 | 2009-12-02 | 李家凌 | Production device of highly effective multi-station continuous electric lamp holder filament component |
| CN101658978A (en) * | 2009-08-25 | 2010-03-03 | 武汉逸飞激光设备有限公司 | Filament laser welder and welding method |
| CN201465979U (en) * | 2009-08-04 | 2010-05-12 | 冀州市宏泰电气有限公司 | Connecting rod device for preparing high frequency electrodeless discharge lamp (EDL) |
-
2010
- 2010-07-23 CN CN2010102346966A patent/CN102338351A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61264634A (en) * | 1985-05-17 | 1986-11-22 | Toshiba Corp | Sealing method of valve and electron gun of cathode ray tube |
| CN201264147Y (en) * | 2008-08-12 | 2009-07-01 | 上海汽车改装厂有限公司 | Welding device |
| CN201355605Y (en) * | 2009-01-14 | 2009-12-02 | 李家凌 | Production device of highly effective multi-station continuous electric lamp holder filament component |
| CN201465979U (en) * | 2009-08-04 | 2010-05-12 | 冀州市宏泰电气有限公司 | Connecting rod device for preparing high frequency electrodeless discharge lamp (EDL) |
| CN101658978A (en) * | 2009-08-25 | 2010-03-03 | 武汉逸飞激光设备有限公司 | Filament laser welder and welding method |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20120201 |