Summary of the invention
The purpose of this invention is to provide a kind of mixing pulp and production technology that is used to produce viscose, this mixing pulp utilizes bleached wood pulp and bleached cotton starch production, and its leading indicator of mixing pulp is that the degree of polymerization is 500DP-600DP; First fibre>=94.5 ﹪; Ash≤0.1 ﹪, iron≤18ppm, reactivity worth≤100s; Whiteness 80 ﹪-85 ﹪, little dust≤140 ㎎/㎝
2
The present invention adopts following technical scheme to realize its goal of the invention, a kind of mixing pulp that is used to produce viscose, by weight; It is bleached wood pulp: bleached cotton starch=70~90:10~30 are prepared from through boiling, bleaching, acid treatment, after manufacturing paper with pulp, and the degree of polymerization of said mixing pulp is 500DP~600DP, first fibre>=94.5 ﹪; Ash≤0.1 ﹪, iron≤18ppm, reactivity worth≤100s; Whiteness 80 ﹪~85 ﹪, little dust≤140 ㎎/㎝
2
The present invention by weight, the ratio of greater inequality of bleached wood pulp and bleached cotton starch is 90:10.
A kind of production method of above-mentioned mixing pulp, it comprises the following steps:
⑴ get the raw materials ready: by proportioning that bleached wood pulp is even through the shredding of paging pulverizer, through cyclone separator with spray alkali lye and mix and fall into conveying worm and send into rotary spherical digester; By proportioning that bleached cotton starch is even through the opener shredding, through cyclone separator with spray alkali lye and mix and fall into conveying worm and send into rotary spherical digester;
⑵ boiling: bleached wood pulp adopts the two step boilings of prehydrolysis soda processes, and boiling for the first time is a boiled process, and by weight, the liquor ratio of bleached wood pulp and water is 1:3.5 to 1:4.0; Heated up 40 minutes for the first time, pressure is from 0.00Mpa~0.50Mpa, 30 ℃~140 ℃ of temperature, and pressure carries out little steam bleeding during to 0.50Mpa; Deflation time 20 minutes, steam bleeding pressure carries out heating up 30 minutes time to 0.20Mpa second time; Intensification pressure is from 0.20Mpa~0.60Mpa, and 140 ℃~160 ℃ of temperature are incubated 120 minutes; Pressure during insulation is 0.60Mpa, and holding temperature is 160 ℃, carries out soda boiling technology behind the poach; Bleached cotton starch adopts soda processes soda boiling technology;
⑶ bleaching: to bleached wood pulp, carry out alkali refining earlier, alkali refining alkalinity 0.7g/l~0.8g/l, 90 ℃ of alkali refining temperature, 90 minutes alkali refining time, the residual alkali of washing adopts sodium hypochlorite bleaching technology then behind the alkali refining to 0.05g/l; Bleached cotton starch is adopted sodium hypochlorite bleaching technology;
⑷ acid treatment: adopt hydrochloric acid to carry out acid treatment to bleached wood pulp, bleached cotton starch;
⑸ manufacture paper with pulp: the wood pulps after the acid treatment, the cotton pulp dregs of rice are mixed in the pond of manufacturing paper with pulp by proportioning, after propeller stirs 15 minutes-20 minutes, send into the pulp machine finished product of manufacturing paper with pulp out.
The present invention is in step ⑵, and the soda boiling technology of said bleached wood pulp is for by weight, and alkali charge is 4 ﹪~6 ﹪ of bleached wood pulp; Digesting assistant 0.3 ﹪, the soda boiling liquor ratio is 1:3.2 to 1:4.0, dense 15.1 g/l of goal alkali~16.1g/l; 80 ℃~90 ℃ of alkali temperature; Heat preservation pressure 0.60 Mpa~0.65Mpa, temperature retention time 115 minutes~125 minutes, viscosity 9.5mpa.s~10.5mpa.s after the boiling.
The present invention is in step ⑵, and the soda boiling technology of said bleached cotton starch is for by weight, and alkali charge is 16.5 ﹪~18.5 ﹪ of cotton linter; Digesting assistant 0.3 ﹪, soda boiling liquor ratio 1:3.2 to 1:4.2, dense 50 g/l of goal alkali~52g/l; 90 ℃~100 ℃ of alkali temperature; Heat preservation pressure 0.65 Mpa~0.74Mpa, temperature retention time 130 minutes~140 minutes, viscosity 8.8mpa.s~9.5mpa.s after the boiling.
The present invention is in step ⑵, and the bottom steam admission mode is adopted in the admission of rotary spherical digester during boiling.
Because adopt technique scheme, the present invention has realized goal of the invention preferably, its technology is simple, produces pollution-freely, has solved the practical difficulty of raw material anxieties, greatly reduce the chemical fibre production cost, has improved the quality of product.
The specific embodiment
Below in conjunction with embodiment the present invention is described further.
Embodiment 1:
A kind of mixing pulp that is used to produce viscose, by weight, it is bleached wood pulp: bleached cotton starch=70~90:10~30 (present embodiment is 70:30) is prepared from through boiling, bleaching, acid treatment, after manufacturing paper with pulp; The degree of polymerization of said mixing pulp is 500DP~600DP, first fibre>=94.5 ﹪, ash≤0.1 ﹪; Iron≤18ppm; Reactivity worth≤100s, whiteness 80 ﹪~85 ﹪, little dust≤140 ㎎/㎝
2
Said bleached wood pulp is a bleaching needle-point leaf pulp, and its degree of polymerization is 950DP~1050DP, first fibre>=87.5 ﹪, ash≤0.1 ﹪, iron≤20ppm, viscosity 25 mpa.s~30 mpa.s, whiteness 88 ﹪~90 ﹪, little dust≤100 ㎎/㎝
2Present embodiment is that the degree of polymerization is 950DP, first fibre=88.5 ﹪, ash=0.1 ﹪, iron=20ppm, viscosity 25 mpa.s, whiteness 88 ﹪, little dust=100 ㎎/㎝
2
Said bleached cotton starch is the bleached cotton starch by the cotton linter preparation, its cotton linter short flannel maturity>=30%, sulfuric acid insoluble matter≤14%, ash≤2.2%, moisture≤10%.Bleached cotton starch first fibre>=95.0 ﹪ of preparation, ash≤0.1 ﹪, iron≤20ppm, viscosity 9.5 mpa.s~10.5 mpa.s, whiteness 81 ﹪, little dust≤140 ㎎/㎝
2
A kind of production method of mixing pulp as stated, it comprises the following steps:
⑴ get the raw materials ready: by proportioning that bleached wood pulp is even through the shredding of paging pulverizer, through cyclone separator with spray alkali lye and mix and fall into conveying worm and send into rotary spherical digester; By proportioning that bleached cotton starch is even through the opener shredding, through cyclone separator with spray alkali lye and mix and fall into conveying worm and send into rotary spherical digester;
⑵ boiling:, improve the purity of pulp for removing or reducing the non-cellulosic impurity content (like hemicellulose, lignin, pentosan etc.) in the bleached wood pulp; Weaken simultaneously connection between alkali resistant pentosan and cellulose, the structure of loose cell membrane is destroyed fibrocellular primary wall, and the secondary wall of rich cellulose is come out, for the reactivity worth that improves pulp creates conditions.Bleached wood pulp adopts the two step boilings of prehydrolysis soda processes, and boiling for the first time is a boiled process, by weight; The liquor ratio of bleached wood pulp and water is 1:3.5 to 1:4.0 (present embodiment is 1:3.8), heats up 40 minutes for the first time, and pressure is from 0.00Mpa~0.50Mpa (present embodiment is 0.50Mpa); 30 ℃~140 ℃ of temperature (present embodiment is 140 ℃), pressure are carried out little steam bleeding, deflation time 20 minutes during to 0.50Mpa; Steam bleeding pressure carries out heating up the second time to 0.20Mpa, and 30 minutes time, intensification pressure is from 0.20Mpa~0.60Mpa (present embodiment is 0.60Mpa); 140 ℃~160 ℃ of temperature (present embodiment is 160 ℃); Be incubated 120 minutes, the pressure during insulation is 0.60Mpa, and holding temperature is 160 ℃.
Carry out soda processes soda boiling technology behind the poach: its soda boiling technology is for by weight; Alkali charge is 4 ﹪~6 ﹪ (present embodiment is 5 ﹪) of bleached wood pulp; Digesting assistant 0.3 ﹪, the soda boiling liquor ratio is 1:3.2 to 1:4.0 (present embodiment is 1:3.5), dense 15.1 g/l of goal alkali~16.1g/l (present embodiment is 15.5g/l); 80 ℃~90 ℃ of alkali temperature (present embodiment is 90 ℃); Heat preservation pressure 0.60 Mpa~0.65Mpa (present embodiment is 0.64Mpa), temperature retention time 115 minutes~125 minutes (present embodiment is 120 minutes), viscosity 9.5mpa.s~10.5mpa.s after the boiling (present embodiment is 9.8mpa.s).
Bleached cotton starch also adopts soda processes soda boiling technology: its soda boiling technology is for by weight; Alkali charge is 16.5 ﹪~18.5 ﹪ (present embodiment is 17.5 ﹪) of cotton linter; Digesting assistant 0.3 ﹪, soda boiling liquor ratio 1:3.2 to 1:4.2 (present embodiment is 1:3.4), dense 50 g/l of goal alkali~52g/l (present embodiment is 51g/l); 90 ℃~100 ℃ of alkali temperature (present embodiment is 100 ℃); Heat preservation pressure 0.65 Mpa~0.74Mpa (present embodiment is 0.72Mpa), temperature retention time 130 minutes~140 minutes (present embodiment is 130 minutes), viscosity 8.8mpa.s~9.5mpa.s after the boiling (present embodiment is 9.3mpa.s).
Described digesting assistant is the patent No. 200810233199.7, December 3 2008 applying date, disclosed a kind of cotton pulp steam boiling additive.
During boiling; Existing steam admission mode is " one " word pipe middle part of rotary spherical digester (promptly) admission; This admission drawback is: when boiling behind certain hour, raw material in the rotary spherical digester shrink, the rotary spherical digester internal upper part divides promptly 1/3 to be empty; At this moment raw material can not evenly receive vapour and all receive vapour, cause the first fibre not high long with digestion time.
The present invention is in step ⑵, and the bottom steam admission mode is all adopted in the admission of rotary spherical digester during boiling, and its steam is come in the bottom of rotary spherical digester all the time, is penetrated into from the bottom to top in the raw material, and admission is even, can effectively keep the fine content of first and the shortening of digestion time.
⑶ bleaching: for further removing lignin and the pentose in the boiling disposed slurry, improve the purity and the respond of pulp, bleached wood pulp is carried out alkali refining earlier; Alkali refining alkalinity 0.7g/l; 90 ℃ of alkali refining temperature, 90 minutes alkali refining time, the residual alkali of washing is to 0.05g/l behind the alkali refining; Adopt conventional sodium hypochlorite bleaching technology then, bleaching temperature: 45 ℃, bleach chloride 0.30g/l, bleaching contains alkali: 0.09g/l, and bleaching time 60 minutes is below the chloride 0.05g/l of bleaching terminal point.
Bleached cotton starch is adopted conventional sodium hypochlorite bleaching, advance to starch chloride: 0.10 g/l, advance slurry and contain alkali 0.05 g/l, 45 ℃ of bleaching temperatures are bleached chloride 0.35 g/l, and bleaching contains alkali 0.10g/l, and bleaching time 80 minutes is below the chloride 0.10g/l of bleaching terminal point.
⑷ acid treatment: the acid treatment process of bleached cotton starch and bleached wood pulp is identical, is specially: vexed sour acid content 1.0g/l, vexed 40 minutes time of acid, 45 ℃ of vexed sour temperature.
⑸ manufacture paper with pulp: the wood pulps after the acid treatment, the cotton pulp dregs of rice are mixed in the pond of manufacturing paper with pulp by proportioning, stir through propeller and sent into the pulp machine finished product of manufacturing paper with pulp out in 15 minutes-20 minutes after (present embodiment is 20 minutes).Its degree of polymerization of mixing pulp is 550DP, first fibre=95.5 ﹪, ash=0.1 ﹪, iron=15ppm, reactivity worth=95s, whiteness 81 ﹪, little dust=130 ㎎/㎝
2
Embodiment 2:
In step ⑴, bleached wood pulp: bleached cotton starch=90:10, the degree of polymerization of the mixing pulp of preparation is 520DP, first fibre=94.5 ﹪, ash=0.1 ﹪, iron=15ppm, reactivity worth=80s, whiteness 82 ﹪, little dust=120 ㎎/㎝
2Surplus with embodiment 1.
Embodiment 3:
Bleached wood pulp: bleached cotton starch=80:20, the degree of polymerization of the mixing pulp of preparation is 560DP, first fibre=94.5 ﹪, ash=0.10 ﹪, iron=18ppm, reactivity worth=95 s, whiteness 81 ﹪, little dust=140 ㎎/㎝
2Surplus with embodiment 1.
Embodiment 4:
Bleached wood pulp: bleached cotton starch=95:5, the degree of polymerization of the mixing pulp of preparation is 500DP, first fibre=93.0 ﹪, ash=0.10 ﹪, iron=20ppm, reactivity worth>100 s, whiteness 81 ﹪, little dust=140 ㎎/㎝
2Surplus with embodiment 1.
We can find out through above 4 embodiment; Mix pulp along with the increase of wood pulp proportioning and the variation of process conditions, quality index is also changing, and the wood pulp proportioning surpasses 90%; The mixing pulp reactivity worth of producing can not through and the first fibre on the low side; And proportioning all can reach quality standards but production cost can rise 80% o'clock each item index, so best proportioning is 9:1, the mixing pulp of producing can reach quality requirement makes production cost be controlled at zone of reasonableness again.