CN102336924B - Method for preparing perfluorosulfonic acid ion exchange membrane - Google Patents

Method for preparing perfluorosulfonic acid ion exchange membrane Download PDF

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CN102336924B
CN102336924B CN 201110173854 CN201110173854A CN102336924B CN 102336924 B CN102336924 B CN 102336924B CN 201110173854 CN201110173854 CN 201110173854 CN 201110173854 A CN201110173854 A CN 201110173854A CN 102336924 B CN102336924 B CN 102336924B
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fluoropolymer
per
sulfonic acid
film
ion exchange
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CN102336924A (en
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薛立新
陶慷
赵秀兰
聂锋
陈景
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Ningbo Institute of Material Technology and Engineering of CAS
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Ningbo Institute of Material Technology and Engineering of CAS
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Abstract

The invention discloses a method for preparing a perfluorosulfonic acid ion exchange membrane. A fluoride acylation fluorine compound or fluoride sulfonic acid (salt) is triggered in a low temperature plasma method to carry out in situ graft modification on a perfluor polymer membrane, and then a perfluor sulfonic acid ion exchange membrane is obtained through alkalified hydrolysis and/or H+ ion exchange. The preparation method disclosed by the invention has the advantages of convenience in operation, simple process, high processing speed, good processing effect, low cost and the like, environment pollution is not caused easily, and the method can be applied in the fields of chloralkali industry, new energy batteries, other various electrolytic preparation devices, electrodialysis, chemical catalysis, gas separation, gas drying, sewage treatment, sea water desalination and the like.

Description

A kind of method for preparing perfluorinated sulfonic acid ion exchange membrane
Technical field
The invention belongs to high molecular functional film field, be specifically related to a kind of method for preparing perfluorinated ion-exchange membrane.
Background technology
The development of perfluorinated ion exchange resin originates in perfluorinated sulfonic acid ion exchange resin, and it is to be molecular skeleton with the tetrafluoroethylene structure, is the perfluorinated sulfonic acid polymer of side chain with the perfluoroalkyl vinyl ether that contains sulfonic acid group.Perfluorinated sulfonic acid ion exchange resin is because carbon-fluorine bond bond distance is short; Bond energy is high, and the fluorine atom volume ratio Wasserstoffatoms of electron rich is big, and polarizable degree is little; Chain rotation through molecule; Fluorine atom closely cover carbon-carbon skeletal chain around, thereby C-C has been formed good resist, therefore have good thermostability and chemicalstability; Simultaneously, because the sulfonic acid group on the side chain dissociates fully, also has good ionic conduction characteristic in water.
Perfluorinated ion-exchange membrane is prepared from perfluorinated ion exchange resin, is the tip materials of fluorine materials industry.It has promoted global chlorine industry to develop towards less energy-consumption, free of contamination direction with its good resistance toheat, mechanical property, chemical property and chemical stability etc.In addition; Fuel cell is classified as the energy conversion device of giving priority to zero release, noiselessness, plurality of advantages such as high-effect by countries in the world in recent years; Key part wherein is exactly an ion-exchange membrane, and perfluorinated sulfonic acid ion exchange membrane is unique business-like ion-exchange membrane in fuel cell at present.In addition, perfluorinated ion exchange resin and exchange membrane thereof have the incomparable advantage of other material also in other field such as fields such as electrolytic preparation device, electrodialysis, chemical catalysis, gas delivery, gas drying, WWT, sea water desaltinations.
The presoma resin of preparation perfluorinated sulfonic acid ion exchange membrane is to be initiator with organo-peroxide, azo cpd or persulphate; Carry out the mass polymerization of perfluor sulfonyl fluorovinyl ether; Perhaps with the perfluor sulfonyl fluorovinyl ether respectively with perfluoroolefine monomer copolymerizables such as tetrafluoroethylene, R 1216, after polymerization is accomplished product is separated, clean oven dry; Melt extrude, promptly contained-SO 2The perfluorinated sulfonic acid presoma resin of F group, hydrolysis proton exchange then obtains perfluorinated sulfonic resin.Wherein, the molecular formula of perfluor sulfonyl fluorovinyl ether is CF 2=CF-O-R F-SO 2F ,-R FBe the chain structure of perfluoroalkyl or perfluor ether, as-CF 2-CF (CF 3)-O-CF 2-CF 2--CF 2-CF (CF 3)-O-CF 2-CF 2-CF 2-,-CF 2-CF 2-CF 2-CF 2-,-CF 2-CF 2-etc. structure.
At present, the preparation method of perfluorinated ion-exchange membrane has two kinds: heat fusing is extruded into embrane method and becomes embrane method with solution-cast.Melt extrude into embrane method and be suitable for serialization production; And because film process does not use solvent; Thereby can not work the mischief to environment; But also need film water be separated transition after the film forming in this way, the film planeness that in transformation process, is hard to keep, and only be suitable for the lower ionic polymer of exchange capacity.Solution-cast becomes embrane method at first will under higher temperature and pressure, be configured to the corresponding solution of perfluorinated ion exchange resin, then in the flat formwork top casting, wipes the solvent flashing film forming off.Solution-cast becomes embrane method can directly obtain the goods of ionic; Can intermittent type or serialization production during film forming according to the difference of equipment; Machinable goods kind is more; And can be used for the ionic polymer film forming of loading capacity broad, but the whole technological process of this method is comparatively loaded down with trivial details, need recycle solvent.
In recent decades, perfluorinated sulfonic acid ion exchange membrane is one of hot subject of domestic and international researchist always.At first successfully develop fluosulfonic acid ion-exchange membrane (Nafion in early 1960s by Dupont (Dupont) TM).Japan Asahi Chemical Industry (ASAHI Chem.) and Asahi Glass (ASAHI Glass) have been developed the perfluorinated sulfonic resin with its same structure subsequently.The Dow Chemical Company, Su Weisu Simon Rex, Eastern Mountain divine boat, 3M have also developed the product with its structural similitude.The preparation of existing perfluorinated sulfonic acid ion exchange membrane is as shown in Figure 1, preparation technology's more complicated.
Summary of the invention
Technical purpose of the present invention is the preparation method to existing perfluorinated sulfonic acid ion exchange membrane, and a kind of novel method for preparing perfluorinated sulfonic acid ion exchange membrane is provided.
The present invention realizes that the technical scheme that above-mentioned technical purpose is taked is: a kind of method for preparing perfluorinated sulfonic acid ion exchange membrane; Utilize low-temperature plasma to cause fluorine-containing sulfonic acid fluoride based compound and carry out the situ-formed graft modification, pass through alkaline hydrolysis and H then at the (per) fluoropolymer porous-film +IX obtains perfluorinated sulfonic acid ion exchange membrane; Perhaps
Utilize low-temperature plasma to cause sulfonic fluoropolymer or sulfonic fluoropolymer salt (following abbreviate sulfonic fluoropolymer or sulfonic fluoropolymer salt as sulfonic fluoropolymer (salt)) and carry out the situ-formed graft modification, pass through H then at the (per) fluoropolymer porous-film +IX obtains perfluorinated sulfonic acid ion exchange membrane.
(per) fluoropolymer include but not limited to polytetrafluoroethylene (PTFE), polyhexafluoropropylene (PHFP), tetrafluoroethylene, hexafluoropropylene copolymer (F46) or gather perfluoro alkoxy (PFA) resin.
The structural formula of fluorine-containing sulfonic acid fluoride based compound is CF 2=CFR FSO 2F or IR FSO 2F, wherein R FChain structure for perfluoroalkyl or perfluor ether includes but not limited to-[CF 2CF 2] nOCF 2CF 2-,-[CF 2C (CF 3)] nOCF 2CF 2-perhaps-C nF 2n-etc. structure.
The molecular formula of sulfonic fluoropolymer (salt) is CF 2=CFR FSO 3M or IR FSO 3M, wherein R FChain structure for perfluoroalkyl or perfluor ether includes but not limited to-[CF 2CF 2] nOCF 2CF 2-,-[CF 2C (CF 3)] nOCF 2CF 2-perhaps-C nF 2n-etc. structure; M is H +Or metals ion, include but not limited to H +, Li +, Na +, K +, Ca +, Mg 2+, Fe 3+, Cu 2+Deng.
Technical scheme of the present invention can preferably be taked following three kinds of embodiments, and Fig. 2 is the technological line synoptic diagram of these three kinds of embodiments, and wherein the reaction mechanism of first and second kind embodiment is as shown in Figure 3.
First kind of embodiment is at first the (per) fluoropolymer porous-film to be carried out the plasma body pre-treatment; Carry out the situ-formed graft modification with fluorine-containing sulfonic acid fluoride based compound or sulfonic fluoropolymer (salt) then; Be hydrolyzed as required at last and IX, obtain perfluorinated sulfonic acid ion exchange membrane.
First kind of embodiment comprises the steps:
Step 1: the (per) fluoropolymer porous-film is carried out the plasma body pre-treatment in the plasma atmosphere district;
Step 2: under nitrogen or protection of inert gas, pretreated (per) fluoropolymer porous-film is soaked in the solution of fluorine-containing sulfonic acid fluoride based compound, perhaps soak into and in the liquid body of fluorine-containing sulfonic acid fluoride based compound, cause the situ-formed graft modification;
Step 3: the (per) fluoropolymer porous-film after the taking-up graft modification, the fluorine-containing sulfonic acid fluoride based compound in the not grafting is removed in washing, carries out alkaline hydrolysis then, last and H +IX obtains perfluorinated sulfonic acid ion exchange membrane.
Wherein, In the solution of the fluorine-containing sulfonic acid fluoride based compound of step 2; Solvent is the good solvent of fluorine-containing sulfonic acid fluoride based compound and is the poor solvent of (per) fluoropolymer resin; Can be selected from water, methyl alcohol, ethanol, propyl alcohol, Virahol, propyl carbinol, isopropylcarbinol, Pentyl alcohol, n-Octanol, acetone, butanone, chloroform, methylene dichloride, ether, dithiocarbonic anhydride, 1-Methyl-2-Pyrrolidone, N as required; At least a in dinethylformamide, DMAC N,N, methyl-sulphoxide, THF, ETHYLE ACETATE, dioxane, acetonitrile, benzene, toluene and the YLENE.
Perhaps, first kind of embodiment comprises the steps:
Step 1: the (per) fluoropolymer porous-film is carried out the plasma body pre-treatment in the plasma atmosphere district;
Step 2: cause the situ-formed graft modification soaking under nitrogen or the protection of inert gas, with pretreated (per) fluoropolymer porous-film in the solution of the solution of sulfonic fluoropolymer or sulfonic fluoropolymer salt; Perhaps, soak in the liquid body of the liquid body of sulfonic fluoropolymer or sulfonic fluoropolymer salt and cause the situ-formed graft modification;
Step 3: sulfonic fluoropolymer or the sulfonic fluoropolymer salt in the not grafting is removed in (per) fluoropolymer porous-film, the washing of taking out after the graft modification, then as required with H +IX obtains perfluorinated sulfonic acid ion exchange membrane.
Wherein, In the solution of the sulfonic fluoropolymer of step 2; Solvent is the good solvent of sulfonic fluoropolymer and is the poor solvent of (per) fluoropolymer resin; Can be selected from water, methyl alcohol, ethanol, propyl alcohol, Virahol, propyl carbinol, isopropylcarbinol, Pentyl alcohol, n-Octanol, acetone, butanone, chloroform, methylene dichloride, ether, dithiocarbonic anhydride, 1-Methyl-2-Pyrrolidone, N as required; At least a in dinethylformamide, DMAC N,N, methyl-sulphoxide, THF, ETHYLE ACETATE, dioxane, acetonitrile, benzene, toluene and the YLENE.In the solution of the sulfonic fluoropolymer salt of step 2; Solvent is the good solvent of sulfonic fluoropolymer salt and is the poor solvent of (per) fluoropolymer resin; Can be selected from water, methyl alcohol, ethanol, propyl alcohol, Virahol, propyl carbinol, isopropylcarbinol, Pentyl alcohol, n-Octanol, acetone, butanone, chloroform, methylene dichloride, ether, dithiocarbonic anhydride, 1-Methyl-2-Pyrrolidone, N as required; At least a in dinethylformamide, DMAC N,N, methyl-sulphoxide, THF, ETHYLE ACETATE, dioxane, acetonitrile, benzene, toluene and the YLENE.
Second kind of embodiment is at first the (per) fluoropolymer porous-film to be soaked in the solution or liquid this body fluid of fluorine-containing sulfonic acid fluoride based compound; Perhaps soak in the solution or liquid body of sulfonic fluoropolymer (salt); Utilize the low-temperature plasma body method to carry out the situ-formed graft modification then; Be hydrolyzed as required at last and IX, obtain perfluorinated sulfonic acid ion exchange membrane.
Second kind of embodiment comprises the steps:
Step 1: the (per) fluoropolymer porous-film is soaked in the solution of fluorine-containing sulfonic acid fluoride based compound, perhaps soak in this body fluid of fluorine-containing sulfonic acid fluoride based compound, fluorine-containing sulfonic acid fluoride based compound fully is adsorbed on the (per) fluoropolymer porous-film, then oven dry;
Step 2: the (per) fluoropolymer porous-film that will adsorb fluorine-containing sulfonic acid fluoride based compound is put into plasma producing apparatus, carries out the modification of plasma body situ-formed graft in the plasma atmosphere district;
Step 3: the (per) fluoropolymer porous-film after the taking-up graft modification, the fluorine-containing sulfonic acid fluoride based compound in the not grafting is removed in washing, carries out alkaline hydrolysis then, last and H +IX obtains perfluorinated sulfonic acid ion exchange membrane.
Wherein, In the solution of the fluorine-containing sulfonic acid fluoride based compound of step 1; Solvent is the good solvent of fluorine-containing sulfonic acid fluoride based compound and is the poor solvent of (per) fluoropolymer resin; Can be selected from water, methyl alcohol, ethanol, propyl alcohol, Virahol, propyl carbinol, isopropylcarbinol, Pentyl alcohol, n-Octanol, acetone, butanone, chloroform, methylene dichloride, ether, dithiocarbonic anhydride, 1-Methyl-2-Pyrrolidone, N as required; At least a in dinethylformamide, DMAC N,N, methyl-sulphoxide, THF, ETHYLE ACETATE, dioxane, acetonitrile, benzene, toluene and the YLENE.
Perhaps, second kind of embodiment comprises the steps:
Step 1: the (per) fluoropolymer porous-film is soaked in the liquid body of the solution of sulfonic fluoropolymer or sulfonic fluoropolymer, sulfonic fluoropolymer fully is adsorbed on the (per) fluoropolymer porous-film, then oven dry; Perhaps, the (per) fluoropolymer porous-film is soaked in the liquid body of the solution of sulfonic fluoropolymer salt or sulfonic fluoropolymer salt, sulfonic fluoropolymer salt fully is adsorbed on the (per) fluoropolymer porous-film, then oven dry;
Step 2: the (per) fluoropolymer porous-film that absorption contains sulfonic fluoropolymer or adsorbs sulfonic fluoropolymer salt is put into plasma producing apparatus, carry out the modification of plasma body situ-formed graft in the plasma atmosphere district;
Step 3: take out the (per) fluoropolymer porous-film after the graft modification, sulfonic fluoropolymer or the sulfonic fluoropolymer salt in the not grafting is removed in washing, then as required with H +IX obtains perfluorinated sulfonic acid ion exchange membrane;
Wherein, in the solution of the sulfonic fluoropolymer of step 1; Solvent is the good solvent of sulfonic fluoropolymer and is the poor solvent of (per) fluoropolymer resin; Can be selected from water, methyl alcohol, ethanol, propyl alcohol, Virahol, propyl carbinol, isopropylcarbinol, Pentyl alcohol, n-Octanol, acetone, butanone, chloroform, methylene dichloride, ether, dithiocarbonic anhydride, 1-Methyl-2-Pyrrolidone, N as required; At least a in dinethylformamide, DMAC N,N, methyl-sulphoxide, THF, ETHYLE ACETATE, dioxane, acetonitrile, benzene, toluene and the YLENE.In the solution of the sulfonic fluoropolymer salt of step 1; Solvent is the good solvent of sulfonic fluoropolymer salt and is the poor solvent of (per) fluoropolymer resin; Can be selected from water, methyl alcohol, ethanol, propyl alcohol, Virahol, propyl carbinol, isopropylcarbinol, Pentyl alcohol, n-Octanol, acetone, butanone, chloroform, methylene dichloride, ether, dithiocarbonic anhydride, 1-Methyl-2-Pyrrolidone, N as required; At least a in dinethylformamide, DMAC N,N, methyl-sulphoxide, THF, ETHYLE ACETATE, dioxane, acetonitrile, benzene, toluene and the YLENE.
The third embodiment and first; Two kinds of embodiment differences; Be at first (per) fluoropolymer to be mixed with fluorine-containing sulfonic acid fluoride based compound or sulfonic fluoropolymer (salt), through stretching method, thermic be separated, liquid causes phase separation method, extrusion by melting or solution casting method prepare the (per) fluoropolymer porous-film, utilizes the low-temperature plasma body method to carry out the situ-formed graft modification then; Be hydrolyzed as required at last and IX, obtain perfluorinated sulfonic acid ion exchange membrane.
The third embodiment comprises the steps:
Step 1: (per) fluoropolymer is mixed with fluorine-containing sulfonic acid fluoride based compound, through stretching method, thermic be separated, liquid causes phase separation method, extrusion by melting or solution casting method prepare the (per) fluoropolymer porous-film;
Step 2: the (per) fluoropolymer porous-film is carried out plasma body situ-formed graft modified-reaction in the plasma atmosphere district;
Step 3: the (per) fluoropolymer film porous-film after the taking-up graft modification, the fluorine-containing sulfonic acid fluoride based compound in the not grafting is removed in washing, carries out alkaline hydrolysis then, last and H +IX obtains perfluorinated sulfonic acid ion exchange membrane.
Perhaps, the third embodiment comprises the steps:
Step 1: (per) fluoropolymer is mixed with sulfonic fluoropolymer, through stretching method, thermic be separated, liquid causes phase separation method, extrusion by melting or solution casting method prepare the (per) fluoropolymer porous-film; Perhaps, (per) fluoropolymer is mixed with sulfonic fluoropolymer salt, through stretching method, thermic be separated, liquid causes phase separation method, extrusion by melting or solution casting method prepare the (per) fluoropolymer porous-film;
Step 2: the (per) fluoropolymer porous-film is carried out plasma body situ-formed graft modified-reaction in the plasma atmosphere district;
Step 3: take out the (per) fluoropolymer film porous-film after the graft modification, sulfonic fluoropolymer or the sulfonic fluoropolymer salt in the not grafting is removed in washing, then as required with H +IX obtains perfluorinated sulfonic acid ion exchange membrane.
In above-mentioned first and second kind embodiment, infiltration temperature is preferably 20 ℃~150 ℃, and infiltrating time is preferably 1 hour~and 48 hours.
In the above-mentioned various embodiment, the power of plasma treatment is preferably 10W~1500W, and plasma treatment time is preferably 0.5 minute~and 60 minutes.Plasma atmosphere is an air; Rare gas element; Ammonia; Oxygen; Hydrogen; Nitrogen; Carbonic acid gas; Sulfurous gas; Methane; Ethane; Propane; Butane; Pentane; Hexane; Heptane; Octane; Nonane; Decane; Undecane; Dodecyl; Ethene; Propylene; Butylene; Amylene; Hexene; Propadiene; Divinyl; Isoprene; Acetylene; Propine; Butine; Hexafluoroethylene; Trifluoromethane; Trichloromethane; Methenyl bromide; Nitrogen protoxide; Tetrafluoromethane; Silane; Siloxanes; Water; Methyl alcohol; Ethanol; At least a in vinylformic acid and the methacrylic acid vapour.Wherein rare gas element is argon gas, helium, neon or krypton gas etc.
The present invention adopts Low Temperature Plasma Treating to carry out the situ-formed graft modification to prepare perfluorinated sulfonic acid ion exchange membrane; Following physicochemical change takes place perfluor IX porous-film after plasma treatment: (1) perfluor IX porous-film part chemical bond breaks off, and forms the high radical of chemically reactive; (2) the rapid combined with radical of sloughing generation with the olefinic double bonds disconnection or the functional group of fluorine-containing sulfonic acid fluoride based compound or sulfonic fluoropolymer (salt) of radical that exists with plasmoid forms new chemical bond and introduces fluorine-containing sulfonyl group or sulfonic fluoropolymer (salt) group; (3) through hydrolysis and/or H +IX obtains fluosulfonic acid functional group, because the dissociating property of height of fluosulfonic acid acidic group has good ionic conduction characteristic.
Compared with prior art; Preparing method's cost of the present invention is low, technology is simple, easy to operate, process velocity is fast, treatment effect good; And be difficult for causing environmental pollution, energy-saving and emission-reducing, be more suitable for suitability for industrialized production, can be applied to fields such as new energy technology, various electrolytic preparation device, electrodialysis, chemical catalysis, gas delivery, gas drying, WWT, sea water desaltination, chlorine industry.
Description of drawings
Fig. 1 is the preparation synoptic diagram of existing perfluorinated sulfonic acid ion exchange membrane;
Fig. 2 is the technological line synoptic diagram of three kinds of embodiments taking of technical scheme of the present invention;
Fig. 3 is the reaction mechanism synoptic diagram of first and second kind of technical scheme embodiment of the present invention.
Embodiment
Below in conjunction with embodiment the present invention is described further.
Embodiment 1:
PTFE (per) fluoropolymer porous-film is immersed liquid ICF 2CF 2OCF 2CF 2SO 2Among the F, soak after 3 hours under the room temperature and take out, oven dry; Put it into then in the plasma producing apparatus, carry out the plasma grafting modification in the plasma atmosphere district, processing power is 200W; Treatment time is 1 minute, removes the not ICF in the tetrafluoroethylene grafting with ethanol then 2CF 2OCF 2CF 2SO 2F, the gained modified membrane is taken out sodium type polymeric film with placing 50 ℃ of hydrolysis reaction of aqueous sodium hydroxide solution 5 hours, again with carrying out IX in the dilute hydrochloric acid solution, obtains PTFE base (per) fluoropolymer ion-exchange membrane after the drying.
Embodiment 2:
PTFE (per) fluoropolymer porous-film is immersed liquid ICF 2CF 2OCF 2CF 2SO 3In 50% aqueous solution of K, 40 ℃ are soaked taking-up after 5 hours, oven dry down; Put it into then in the plasma producing apparatus, carry out the plasma grafting modification in the plasma atmosphere district, processing power is 200W; Treatment time is 2 minutes, and water is removed the not ICF in the PTFE grafting then 2CF 2OCF 2CF 2SO 3K, gained potassium type ion exchange polymer film again with carrying out IX in the dilute hydrochloric acid solution, obtains PTFE base (per) fluoropolymer ion-exchange membrane after the drying.
Embodiment 3:
PHFP base (per) fluoropolymer porous-film is immersed liquid ICF 2CF 2OCF 2CF 2SO 2Among the F, soak after 8 hours under the room temperature and take out, oven dry; Put it into then in the plasma producing apparatus, carry out the plasma grafting modification in the plasma atmosphere district, processing power is 250W; Treatment time is 1.5 minutes, removes the not ICF in the PHFP grafting with ethanol then 2CF 2OCF 2CF 2SO 2F, the gained modified membrane is taken out sodium type polymeric film with placing 50 ℃ of hydrolysis reaction of aqueous sodium hydroxide solution 6 hours, again with carrying out IX in the dilute hydrochloric acid solution, obtains PHFP base (per) fluoropolymer ion-exchange membrane after the drying.
Embodiment 4:
FEP base (per) fluoropolymer porous-film is immersed liquid ICF 2CF 2OCF 2CF 2SO 2Among the F, soak after 8 hours under the room temperature and take out, oven dry; Put it into then in the plasma producing apparatus, carry out the plasma grafting modification in the plasma atmosphere district, processing power is 250W; Treatment time is 4 minutes, removes the not ICF in the FEP grafting with ethanol then 2CF 2OCF 2CF 2SO 2F, the gained modified membrane is taken out potassium type ion exchange polymer film with placing 50 ℃ of hydrolysis reaction of potassium hydroxide aqueous solution 6 hours, again with carrying out IX in the dilute hydrochloric acid solution, obtains FEP base (per) fluoropolymer ion-exchange membrane after the drying.
Embodiment 5:
PHFP base (per) fluoropolymer porous-film is immersed liquid CF 2=CFOCF 2CF 2SO 2Among the F, 40 ℃ are soaked taking-up after 8 hours, oven dry down; Put it into then in the plasma producing apparatus, carry out the plasma grafting modification in the plasma atmosphere district, processing power is 250W; Treatment time is 7 minutes, removes the not CF in the PHFP grafting with ethanol then 2=CFOCF 2CF 2SO 2F, the gained modified membrane is taken out sodium type polymeric film with placing 50 ℃ of hydrolysis reaction of aqueous sodium hydroxide solution 6 hours, again with carrying out IX in the dilute hydrochloric acid solution, obtains PHFP base (per) fluoropolymer ion-exchange membrane after the drying.
Embodiment 6:
FEP base (per) fluoropolymer porous-film is put into plasma producing apparatus, carry out the plasma body pre-treatment in the plasma atmosphere district, processing power is 300W, and the treatment time is 2 minutes, then with it under nitrogen protection, immerse liquid ICF 2CF 2OCF 2CF 2SO 2Among the F, 50 ℃ of reactions were taken out after 16 hours, then it were removed the not ICF in the FEP grafting with ethanol then 2CF 2OCF 2CF 2SO 2F, the gained modified membrane is taken out potassium type ion exchange polymer film with placing 60 ℃ of hydrolysis reaction of potassium hydroxide aqueous solution 6 hours, again with carrying out IX in the dilute hydrochloric acid solution, obtains FEP base (per) fluoropolymer ion-exchange membrane after the drying.
Embodiment 7:
PTFE base (per) fluoropolymer porous-film is put into plasma producing apparatus, carry out the plasma body pre-treatment in the plasma atmosphere district, processing power is 250W, and the treatment time is 3 minutes, then with it under nitrogen protection, immerse liquid CF 2=CFOCF 2CF 2SO 2Among the F, 50 ℃ of reactions were taken out after 16 hours, then it were removed the not CF in the PTFE grafting with ethanol then 2=CFOCF 2CF 2SO 2F, the gained modified membrane is taken out potassium type ion exchange polymer film with placing 60 ℃ of hydrolysis reaction of potassium hydroxide aqueous solution 6 hours, again with carrying out IX in the dilute hydrochloric acid solution, obtains PTFE base (per) fluoropolymer ion-exchange membrane after the drying.
Embodiment 8:
PHFP base (per) fluoropolymer porous-film is put into plasma producing apparatus, carry out the plasma body pre-treatment in the plasma atmosphere district, processing power is 200W, and the treatment time is 6 minutes, then with it under nitrogen protection, immerse liquid ICF 2CF 2OCF 2CF 2SO 3Among the K, 60 ℃ of reactions were taken out after 24 hours, then it were removed the not ICF in the PHFP grafting with ethanol then 2CF 2OCF 2CF 2SO 3K, gained potassium type ion exchange polymer film again with carrying out IX in the dilute hydrochloric acid solution, obtains PHFP base (per) fluoropolymer ion-exchange membrane after the drying.
Embodiment 9:
With PTFE base (per) fluoropolymer and CF 2=CFOCF 2CF 2SO 2F mixes, and through melt extruding or the solution-cast film forming, puts into plasma body then, carries out the plasma grafting modification in the plasma atmosphere district, and processing power is 220W, and the treatment time is 5 minutes, takes out the back and removes the not CF in grafting with ethanol 2=CFOCF 2CF 2SO 2F, the gained modified membrane is taken out potassium type ion exchange polymer film with placing 60 ℃ of hydrolysis reaction of potassium hydroxide aqueous solution 6 hours, again with carrying out IX in the dilute hydrochloric acid solution, obtains PTFE base (per) fluoropolymer ion-exchange membrane after the drying.
Embodiment 10:
With FEP base (per) fluoropolymer and ICF 2CF 2OCF 2CF 2SO 2F mixes, and through melt extruding or the solution-cast film forming, puts into plasma body then, carries out the plasma grafting modification in the plasma atmosphere district, and processing power is 230W, and the treatment time is 2 minutes, takes out the back and removes the not ICF in grafting with ethanol 2CF 2OCF 2CF 2SO 2F, the gained modified membrane is taken out sodium type ion exchange polymer film with placing 60 ℃ of hydrolysis reaction of aqueous sodium hydroxide solution 8 hours, again with carrying out IX in the dilute hydrochloric acid solution, obtains FEP base (per) fluoropolymer ion-exchange membrane after the drying.

Claims (12)

1. method for preparing perfluorinated sulfonic acid ion exchange membrane is characterized in that:
Utilize low-temperature plasma to cause fluorine-containing sulfonic acid fluoride based compound and carry out the situ-formed graft modification, pass through alkaline hydrolysis and H then at the (per) fluoropolymer porous-film +IX obtains perfluorinated sulfonic acid ion exchange membrane, and the molecular formula of described fluorine-containing sulfonic acid fluoride based compound is CF 2=CFR FSO 2F or IR FSO 2F, wherein R FChain structure for perfluoroalkyl or perfluor ether; Perhaps
Utilize low-temperature plasma initiation sulfonic fluoropolymer or sulfonic fluoropolymer salt to carry out the situ-formed graft modification, pass through H then at the (per) fluoropolymer porous-film +IX obtains perfluorinated sulfonic acid ion exchange membrane, and the molecular formula of described sulfonic fluoropolymer or sulfonic fluoropolymer salt is CF 2=CFR FSO 3M or IR FSO 3M, wherein R FRefer to the chain structure of perfluoroalkyl or perfluor ether, M is H +Or metals ion.
2. the method for preparing perfluorinated sulfonic acid ion exchange membrane according to claim 1 is characterized in that: described R FComprise-[CF 2CF 2] nOCF 2CF 2-,-[CF 2CF (CF 3)] nOCF 2CF 2-perhaps-C nF 2n-, n repeateding unit number wherein, value is a nonnegative integer.
3. the method for preparing perfluorinated sulfonic acid ion exchange membrane according to claim 1 and 2 is characterized in that: described metals ion comprises Li +, Na +, K +, Ca 2+, Mg 2+, Fe 3+Perhaps Cu 2+
4. the method for preparing perfluorinated sulfonic acid ion exchange membrane according to claim 1 and 2 is characterized in that: described (per) fluoropolymer is the multipolymer of tetrafluoroethylene, polyhexafluoropropylene, tetrafluoroethylene and R 1216, perhaps gathers perfluoroalkoxy resin.
5. the method for preparing perfluorinated sulfonic acid ion exchange membrane according to claim 1 is characterized in that:
Comprise the steps:
Step 1: the (per) fluoropolymer porous-film is carried out the plasma body pre-treatment in the plasma atmosphere district;
Step 2: under protection of inert gas, with pretreated (per) fluoropolymer porous-film infiltration, in the solution of fluorine-containing sulfonic acid fluoride based compound, perhaps soak into and in the liquid body of fluorine-containing sulfonic acid fluoride based compound, cause the situ-formed graft modification;
Step 3: the (per) fluoropolymer porous-film after the taking-up graft modification, the fluorine-containing sulfonic acid fluoride based compound in the not grafting is removed in washing, carries out alkaline hydrolysis then, last and H +IX obtains perfluorinated sulfonic acid ion exchange membrane;
Wherein, in the solution of the fluorine-containing sulfonic acid fluoride based compound of step 2, solvent is the good solvent of fluorine-containing sulfonic acid fluoride based compound and is the poor solvent of (per) fluoropolymer resin;
Perhaps, comprise the steps:
Step 1 ': the (per) fluoropolymer porous-film is carried out the plasma body pre-treatment in the plasma atmosphere district;
Step 2 ': under protection of inert gas, with pretreated (per) fluoropolymer porous-film, soak in the solution of the solution of sulfonic fluoropolymer or sulfonic fluoropolymer salt and cause the situ-formed graft modification; Perhaps, soak in the liquid body of the liquid body of sulfonic fluoropolymer or sulfonic fluoropolymer salt and cause the situ-formed graft modification;
Step 3 ': take out (per) fluoropolymer porous-film, washing after the graft modification remove sulfonic fluoropolymer or sulfonic fluoropolymer salt in the not grafting, then with H +IX, obtain perfluorinated sulfonic acid ion exchange membrane;
Wherein, step 2 ' the solution of sulfonic fluoropolymer in, solvent is the good solvent of sulfonic fluoropolymer and is the poor solvent of (per) fluoropolymer resin; Step 2 ' the solution of sulfonic fluoropolymer salt in, solvent is the good solvent of sulfonic fluoropolymer salt and is the poor solvent of (per) fluoropolymer resin.
6. the method for preparing perfluorinated sulfonic acid ion exchange membrane according to claim 5 is characterized in that:
Described step 2 and step 2 ' solution in; Solvent is selected from water, methyl alcohol, ethanol, propyl alcohol, Virahol, propyl carbinol, isopropylcarbinol, Pentyl alcohol, n-Octanol, acetone, butanone, chloroform, methylene dichloride, ether, dithiocarbonic anhydride, 1-Methyl-2-Pyrrolidone, N; At least a in dinethylformamide, DMAC N,N, methyl-sulphoxide, THF, ETHYLE ACETATE, dioxane, acetonitrile, benzene, toluene and the YLENE.
7. the method for preparing perfluorinated sulfonic acid ion exchange membrane according to claim 1 is characterized in that:
Comprise the steps:
Step 1: the (per) fluoropolymer porous-film is soaked in the solution of fluorine-containing sulfonic acid fluoride based compound, perhaps soak in this body fluid of fluorine-containing sulfonic acid fluoride based compound, fluorine sulphonyl monomer fully is adsorbed on the (per) fluoropolymer porous-film, then oven dry;
Step 2: the (per) fluoropolymer porous-film that will adsorb fluorine-containing sulfonic acid fluoride based compound is put into plasma producing apparatus, carries out the modification of plasma body situ-formed graft in the plasma atmosphere district;
Step 3: the fluorine-containing sulfonic acid fluoride based compound in the not grafting is removed in (per) fluoropolymer porous-film, washing after the taking-up graft modification, carries out alkaline hydrolysis then, last and H +IX obtains perfluorinated sulfonic acid ion exchange membrane;
Wherein, in the solution of the fluorine-containing sulfonic acid fluoride based compound of step 1, solvent is the good solvent of fluorine-containing sulfonic acid fluoride based compound and is the poor solvent of (per) fluoropolymer resin;
Perhaps, comprise the steps:
Step 1 ': the (per) fluoropolymer porous-film is soaked in the liquid body of the solution of sulfonic fluoropolymer or sulfonic fluoropolymer, sulfonic fluoropolymer fully is adsorbed on the (per) fluoropolymer porous-film, then oven dry; Perhaps, the (per) fluoropolymer porous-film is soaked in the liquid body of the solution of sulfonic fluoropolymer salt or sulfonic fluoropolymer salt, sulfonic fluoropolymer salt fully is adsorbed on the (per) fluoropolymer porous-film, then oven dry;
Step 2 ': the (per) fluoropolymer porous-film that absorption contains sulfonic fluoropolymer or adsorbs sulfonic fluoropolymer salt is put into plasma producing apparatus, carry out the modification of plasma body situ-formed graft in the plasma atmosphere district;
Step 3 ': the (per) fluoropolymer porous-film after the taking-up graft modification, sulfonic fluoropolymer or the sulfonic fluoropolymer salt in the not grafting is removed in washing, then with H +IX obtains perfluorinated sulfonic acid ion exchange membrane;
Wherein, step 1 ' the solution of sulfonic fluoropolymer in, solvent is the good solvent of sulfonic fluoropolymer and is the poor solvent of (per) fluoropolymer resin; Step 1 ' the solution of sulfonic fluoropolymer salt in, solvent is the good solvent of sulfonic fluoropolymer salt and is the poor solvent of (per) fluoropolymer resin.
8. the method for preparing perfluorinated sulfonic acid ion exchange membrane according to claim 7; It is characterized in that: described step 1 and step 1 ' solution in; Solvent is selected from water, methyl alcohol, ethanol, propyl alcohol, Virahol, propyl carbinol, isopropylcarbinol, Pentyl alcohol, n-Octanol, acetone, butanone, chloroform, methylene dichloride, ether, dithiocarbonic anhydride, 1-Methyl-2-Pyrrolidone, N; At least a in dinethylformamide, DMAC N,N, methyl-sulphoxide, THF, ETHYLE ACETATE, dioxane, acetonitrile, benzene, toluene and the YLENE.
9. the method for preparing perfluorinated sulfonic acid ion exchange membrane according to claim 1 is characterized in that:
Comprise the steps:
Step 1: (per) fluoropolymer is mixed with fluorine-containing sulfonic acid fluoride based compound, through stretching method, thermic be separated, extrusion by melting or solution casting method prepare the (per) fluoropolymer porous-film;
Step 2: the (per) fluoropolymer porous-film is carried out plasma body situ-formed graft modified-reaction in the plasma atmosphere district;
Step 3: the (per) fluoropolymer film porous-film after the taking-up graft modification, the fluorine-containing sulfonic acid fluoride based compound in the not grafting is removed in washing, carries out alkaline hydrolysis then, last and H +IX obtains perfluorinated sulfonic acid ion exchange membrane;
Perhaps, comprise the steps:
Step 1 ': (per) fluoropolymer is mixed with sulfonic fluoropolymer, through stretching method, thermic be separated, liquid causes phase separation method, extrusion by melting or solution casting method prepare the (per) fluoropolymer porous-film; Perhaps, (per) fluoropolymer is mixed with sulfonic fluoropolymer salt, through stretching method, thermic be separated, extrusion by melting or solution casting method prepare the (per) fluoropolymer porous-film;
Step 2 ': the (per) fluoropolymer porous-film is carried out plasma body situ-formed graft modified-reaction in the plasma atmosphere district;
Step 3 ': the (per) fluoropolymer film porous-film after the taking-up graft modification, sulfonic fluoropolymer or the sulfonic fluoropolymer salt in the not grafting is removed in washing, then with H +IX obtains perfluorinated sulfonic acid ion exchange membrane.
10. according to claim 5 or the 7 described methods that prepare perfluorinated sulfonic acid ion exchange membrane, it is characterized in that: described infiltration temperature is that 20 ℃~150 ℃, infiltrating time are 1 hour~48 hours.
11. according to the described method for preparing perfluorinated sulfonic acid ion exchange membrane of arbitrary claim in the claim 1 to 9, it is characterized in that: the power of described plasma treatment is that 10W~1500W, plasma treatment time are 0.5 minute~60 minutes.
12. according to the described method for preparing perfluorinated sulfonic acid ion exchange membrane of arbitrary claim in the claim 1 to 9, it is characterized in that: described plasma atmosphere is at least a in air, rare gas element, ammonia, oxygen, hydrogen, carbonic acid gas, sulfurous gas, methane, ethane, propane, butane, pentane, hexane, heptane, octane, nonane, decane, undecane, dodecyl, ethene, propylene, butylene, amylene, hexene, propadiene, divinyl, isoprene, acetylene, propine, butine, hexafluoroethylene, trifluoromethane, trichloromethane, methenyl bromide, nitrogen protoxide, tetrafluoromethane, silane, siloxanes, water, methyl alcohol, ethanol, vinylformic acid and the methacrylic acid vapour.
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