CN102335871B - Transmission unit for disc-type multi-station double rotary numerical-control shafts - Google Patents
Transmission unit for disc-type multi-station double rotary numerical-control shafts Download PDFInfo
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- CN102335871B CN102335871B CN 201110218573 CN201110218573A CN102335871B CN 102335871 B CN102335871 B CN 102335871B CN 201110218573 CN201110218573 CN 201110218573 CN 201110218573 A CN201110218573 A CN 201110218573A CN 102335871 B CN102335871 B CN 102335871B
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Abstract
The invention relates to a transmission unit for disc-type multi-station double rotary numerical-control shafts. Each station is provided with a double rotary numerical-control shaft; and a numerical-control shaft system is arranged. The transmission unit for the disc-type multi-station double rotary numerical-control shafts is characterized in that: the transmission unit is divided into an execution sub-unit and a driving sub-unit; the execution sub-unit is installed on a rotary disc and the driving sub-unit is installed on a fixed chassis; two sub-units are in key connection through arc end faces, so that the movement transmission between two rotary numerical-control shafts is realized; and a circle of guide keys are embedded on the fixed chassis, so that the posture can be kept correct when the double rotary numerical-control shaft of the execution sub-unit at each station rotates in the disc. With the adoption of the transmission unit for the disc-type multi-station double rotary numerical-control shafts provided by the invention, each station can have a double rotary numerical-control shaft, and a machining program can be respectively programmed for each station; and a servo motor does not rotate with the disc, so that conduction slip rings are not needed and the transmission of a power supply and a control signals is simplified and the reliability for transmission is very high. The actions of ascending and descending of the rotary disc are not needed when the rotary disc switches the stations, so that the mechanical structure is simplified and the reliability is greatly enhanced. The transmission unit for the disc-type multi-station double rotary numerical-control shafts provided by the invention has a very high economic and practical value.
Description
Technical field
The present invention relates to the special purpose machine tool field of machining, be applicable to the gear unit of two revolution numerical control axles of the multi-station digital-controlled polishing machine of disc type or special purpose machine tool.
Background technology
At present, each station of domestic disc type multistation polishing machine, the multi-station digital-controlled polishing machine of disc type only has the single gyroaxis of mechanical type, does not also have two revolution numerical control axle forms.In the single gyroaxis multistation of the mechanical type disc polisher, by chain or cog belt centralized driving, transmission is fairly simple by a motor in the gyration of each station.If realize two revolution numerical control axles at disc type multistation polishing machine, need two servomotors be installed at each station, along with rotating disk rotates together, its electrical source of power and control signal must solve through conducting slip ring, and each station servomotor is along with disk rotates, the residing station of servomotor position constantly changes, and make the procedure difference of each station will be difficult to accomplish.Can only be the procedure of each station by the writing of unanimity, the technological parameter that is to say each station is identical.Therefore the function of lathe is restricted.
Summary of the invention
The purpose of this invention is to provide the gear unit of the two revolution of a kind of disc type multistation numerical control axle, finish different technology contents at the different station of the multi-station digital-controlled polishing machine of disc type or special purpose machine tool.
The gear unit of the two revolution of disc type multistation of the present invention numerical control axle, each station all arranges two revolution numerical control axles, it is characterized in that being divided into and carry out and drive subdivision: will carry out subdivision respectively and be installed on the rotating disk, will drive subdivision and be installed on the fixed underpan, between the power transmission shaft of these two subdivisions of processing stations, pass through protruding, the recessed key of circular arc end face, realize the motion transmission of two revolution numerical control axles, and inlay all feather keys at fixed underpan, the two revolution numerical control axles that make each station carry out subdivision keep correct attitude when disk turns round.
Beneficial effect of the present invention: compare with disc type multistation polishing machine (or special purpose machine tool) in the past behind the present invention, realized that each station has two revolution numerical control axles, and each station can be distinguished machining programming, finishes different technology contents at the different station of a polishing machine (or special purpose machine tool).And, simplify the transmission of electrical source of power and control signal and do not needed rotating disk when station exchanges, to lift and fall action, simplified frame for movement, reliability greatly improves.
The key issue that the two revolution of disc type multistation of the present invention numerical control through-drive unit will solve is: the gear unit of the two revolution of each station numerical control axle is divided into two subdivisions: namely be installed in execution subdivision and the driving subdivision that is installed in fixed underpan on the rotating disk.Between this two each subdivision, connect by reliable frame for movement, finish the motion transmission of two revolution numerical control axles.Owing to drive the subdivision invariant position, the title of defined numerical control axle and corresponding station procedure are constant.Therefore, its procedure can be different on the different station of a polishing machine.And, because servomotor does not turn round with disk, needn't use conducting slip ring, its reliability is very high.Therefore the present invention has very high economic worth and practical value.
Description of drawings
Fig. 1 is the structural representation of the two revolution of disc type multistation numerical control shaft drive;
Fig. 2 is horizontal rotation driving shaft and horizontal rotation power transmission shaft and vertical rotary drive shaft and the vertical binding site enlarged drawing that turns round power transmission shaft;
Fig. 3 is the cross section cross-sectional schematic of the two revolution of disc type multistation numerical control shaft drive;
Fig. 4 is the protruding key cutaway view of vertical rotary drive shaft end cambered surface;
Fig. 5 is the protruding key vertical view of vertical rotary drive shaft end cambered surface;
Fig. 6 vertically turns round the recessed key upward view of transmission axle head cambered surface;
Fig. 7 vertically turns round the recessed key cutaway view of transmission axle head cambered surface;
Fig. 8 is feather key and fixed disc faying face schematic diagram;
Fig. 9 is that digital control system is to two revolution numerical control through-drive unit controls circuit diagrams;
Continuous block diagram when Figure 10 is two revolution numerical control through-drive unit procedure.
The specific embodiment
The gear unit of the two revolution of disc type multistation numerical control axle, each station all arranges two revolution numerical control axles, it is characterized in that being divided into and carry out and drive subdivision: will carry out subdivision respectively and be installed on the rotating disk, will drive subdivision and be installed on the fixed underpan, referring to Fig. 1.
At fixed underpan 5 driving subdivision bearing 6 is housed, sees Fig. 3, horizontal rotation driving shaft 10 installed by bearing by the vertical rotary drive shaft 11 of bearings by portion in the hole of vertical rotary drive shaft 11 within it; Vertical axis of rotation belt wheel 9 and belt 7 are equipped with in lower end in vertical rotary drive shaft 11, are used for driving the commentaries on classics of vertical drive gyroaxis and revolve; At the end face of vertical axis of rotation belt wheel 9 horizontal axis of rotation is installed and is driven servomotor 8, this motor shaft connects with horizontal rotation driving shaft 10 by flat key; Horizontal axis of rotation drives the servomotor 8 direct horizontal rotation driving shafts 10 that drive and does gyration.
At rotating disk 4 execution subdivision flange seat 3 is housed, vertical revolution power transmission shaft 12 is installed by bearing in its inside, vertical rotary support 2 is equipped with in upper surface at vertical revolution power transmission shaft 12, by bearing horizontal rotation power transmission shaft 13 is installed in the hole of vertical revolution power transmission shaft 12.Bevel gear 14 is equipped with down in the axle upper end of horizontal rotation power transmission shaft 13, it and last bevel gear 16 engagements that are installed in horizontal drive shaft 15 left ends, and driving gear 17 is equipped with at the middle part of horizontal drive shaft 15, it and driven gear 18 engagements that are contained on the horizontal axis of rotation 1.The gyration of vertical, the horizontal axis of rotation of the final gear unit of realizing the two revolution of disc type multistation numerical control axle.
Carry out subdivision and the motion problem of transmission that drives the power transmission shaft in the subdivision for solving, see that accompanying drawing 4 is to Fig. 7, the recessed key of curved end has been designed in upper surface in horizontal rotation driving shaft 10, vertical rotary drive shaft 11, and at horizontal rotation power transmission shaft 13, vertically the lower surface of turning round power transmission shaft 12 is provided with the protruding key of end face; Rotary drive shaft end face epirelief, recessed key are symmetrical in the center of circle and run through separately the face of cylinder, and the center of circle of circular arc is concentric with the center of circle of rotating disk.By this structure the gyration of vertical rotary drive shaft 11 and horizontal rotation driving shaft 10 is passed to vertical revolution power transmission shaft 12 and horizontal rotation power transmission shaft 13 respectively.
In order to keep pair initial position of each of the unit of revolution numerical control axles constant when rotating disk is done station exchange revolution, and assurance horizontal rotation driving shaft 10, the protruding key of curved end and horizontal rotation power transmission shaft 13 on the vertical rotary drive shaft 11, the smooth engagement of the recessed key of end face on the vertical revolution power transmission shaft 12, designed the feather key 19 in a week at fixed disc 5, see Fig. 8, the end face that is shaped as of feather key 19 is arc and the rectangular block that is inclined to a side, the width of feather key 19 equates that with the width of the protruding key of above-mentioned curved end a plurality of feather keys 19 are embedded in continuously on the fixed disc 5 and turn round on the circumference in axle center through each.Rotating disk 4 is when doing station exchange revolution, horizontal rotation power transmission shaft 13, vertically turn round after the recessed key of end face on the power transmission shaft 12 leaves the protruding key of curved end on horizontal rotary drive shaft 10, the vertical rotary drive shaft 11, cooperate with the feather key 9 on the fixed disc 5, each of the unit of its pair revolution numerical control axle obtained maintenance.
The two revolution of disc type multistation of the present invention numerical control through-drive unit with a plurality of polishing unit combination after constitute the multi-station digital-controlled polishing machine of disc type.Each polishing unit is the three-dimensional mechanism that C axle polishing wheel is housed, a plurality of this polishings unit arranges at two revolution numerical control through-drive unit ambient radiation, with holding workpiece on two revolution numerical control through-drive unit station corresponding, cooperation can be processed a plurality of operations to the processing of workpiece in the same time.
When the multi-station digital-controlled polishing machine of disc type carries out part processing, see Fig. 9,10, X, Y, Z, the C axle of digital control system control polishing unit carry out polishing operation, when workpiece to be machined need rotate along horizontal axis, digital control system signals to two revolution numerical control through-drive unit A axle driver COMMAND interface by interface XS34, and control A axle driver module is controlled the rotation of A axis; When workpiece to be machined need rotate along vertical axis, digital control system signaled to two revolution numerical control through-drive unit B axle driver COMMAND interfaces by interface XS35, and control B axle driver module is controlled the rotation of B axis; When workpiece to be machined needed horizontal axis and vertical axis to rotate simultaneously, digital control system rotatablely moved simultaneously by A, B axle driving control interface XS34, XS35 control A axle, the two gyroaxises of B axle, realizes that workpiece to be machined is in correct position.The I/O unit is operated lathe by PLC collection polishing machine digital control system transmitting switch amount input interface SX10, XS11, XS12 switching value input signal, switching value output interface SX20, XS21, XS22 switching value output signal, finish vertical revolution and the horizontal rotation of each station workpiece on the disk, thereby to the comprehensive processing of workpiece.
Claims (5)
1. the gear units of the two revolution of disc type multistation numerical control axle, each station all arranges two revolution numerical control axles, digital control system is set, it is characterized in that being divided into and carry out and the driving subdivision: will carry out subdivision respectively and be installed on the rotating disk, to drive subdivision is installed on the fixed underpan, between these two subdivisions of processing stations by the circular arc end face key connecting concentric with rotating disk, realize the motion transmission of two revolution numerical control axles, and inlay all feather keys at fixed underpan, the two revolution numerical control axles that make each station carry out subdivision keep correct attitude when disk turns round;
The mechanism vertical in the described driving subdivision, that horizontal rotation moves: driving subdivision bearing (6) is housed at fixed underpan (5), horizontal rotation driving shaft (10) installed by bearing by the vertical rotary drive shaft of bearings (11) by portion in the hole of vertical rotary drive shaft (11) within it; Vertical axis of rotation belt wheel (9) and belt (7) are equipped with in lower end in vertical rotary drive shaft (11), can do vertical revolution and drive; At the end face of vertical axis of rotation belt wheel (9) horizontal axis of rotation is installed and is driven servomotor (8), this motor shaft connects with horizontal rotation driving shaft (10) by flat key; Horizontal axis of rotation driving servomotor (8) directly drives horizontal rotation driving shaft (10) and does gyration;
The drive mechanism of vertical in the described execution subdivision, horizontal axis of rotation: be equipped with at rotating disk (4) and carry out subdivision flange seat (3), vertical revolution power transmission shaft (12) is installed by bearing in its inside, vertical rotary support (2) is equipped with in upper surface at vertical revolution power transmission shaft (12), by bearing horizontal rotation power transmission shaft (13) is installed in the hole of vertical revolution power transmission shaft (12); Bevel gear (14) is equipped with down in the axle upper end of horizontal rotation power transmission shaft (13), it and last bevel gear (16) engagement that is installed in horizontal drive shaft (15) left end, driving gear (17) is equipped with at the middle part of horizontal drive shaft (15), it and driven gear (18) engagement that is contained on the horizontal axis of rotation (1).
2. the gear units of the two revolution of disc type multistation according to claim 1 numerical control axle, it is characterized in that having designed the recessed key of curved end in the upper surface of horizontal rotation driving shaft (10), vertical rotary drive shaft (11), at horizontal rotation power transmission shaft (13), vertically the lower surface of turning round power transmission shaft (12) is provided with the protruding key of end face; Protruding, the recessed key symmetry of rotary drive shaft end face is positioned at the center of circle and runs through separately the face of cylinder, and the center of circle of circular arc is concentric with the center of circle of rotating disk; By this structure the gyration of vertical rotary drive shaft (11) and horizontal rotation driving shaft (10) is passed to vertical revolution power transmission shaft (12) and horizontal rotation power transmission shaft (13) respectively.
3. the gear units of the two revolution of disc type multistation according to claim 1 numerical control axle, it is characterized in that in order to keep pair initial position of each of the unit of revolution numerical control axles constant when rotating disk is done station exchange revolution, and assurance horizontal rotation driving shaft (10), the protruding key of curved end and horizontal rotation power transmission shaft (13) on the vertical rotary drive shaft (11), the smooth engagement of the recessed key of end face on the vertical revolution power transmission shaft (12), designed the feather key (19) in a week at fixed disc (5), rotating disk is when doing station exchange revolution, horizontal rotation power transmission shaft (13), the recessed key of end face on the vertical revolution power transmission shaft (12) leaves horizontal rotary drive shaft (10), behind the protruding key of curved end on the vertical rotary drive shaft (11), cooperate with feather key (19), each of the unit of its pair revolution numerical control axle obtained maintenance.
4. the gear units of the two revolution of disc type multistation according to claim 3 numerical control axle, the end face that is shaped as that it is characterized in that feather key (19) is arc and the rectangular block that is inclined to a side, the equal diameters of the width of feather key (19) and the protruding key of above-mentioned curved end, a plurality of feather keys (19) are embedded in fixed disc (5) continuously and go up on the circumference in each revolution axle center.
5. the gear units of the two revolution of disc type multistation according to claim 1 numerical control axle, it is characterized in that digital control system control polishing operation, when workpiece to be machined need rotate along horizontal axis, digital control system signals to two revolution numerical control through-drive unit A axle driver COMMAND interface by interface (XS34), and control A axle driver module is controlled the rotation of A axis; When workpiece to be machined need rotate along vertical axis, digital control system signaled to two revolution numerical control through-drive unit B axle driver COMMAND interfaces by interface (XS35), and control B axle driver module is controlled the rotation of B axis; When workpiece to be machined needed horizontal axis and vertical axis to rotate simultaneously, digital control system rotatablely moved simultaneously by A, B axle driving control interface (xs34, xs35) control A axle, the two gyroaxises of B axle, realizes that workpiece to be machined is in correct position.
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CN 201110218573 CN102335871B (en) | 2011-08-01 | 2011-08-01 | Transmission unit for disc-type multi-station double rotary numerical-control shafts |
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CN 201110218573 CN102335871B (en) | 2011-08-01 | 2011-08-01 | Transmission unit for disc-type multi-station double rotary numerical-control shafts |
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CN102335871B true CN102335871B (en) | 2013-08-21 |
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CN107150290A (en) * | 2017-06-30 | 2017-09-12 | 清华大学 | Multi-axis numerical control polishing intersects rolling clamp |
CN107175568A (en) * | 2017-06-30 | 2017-09-19 | 清华大学 | Numerical control polishing multistation multiple clip rotary table and the lathe with it |
CN109759256B (en) * | 2019-01-14 | 2020-03-24 | 沈阳马卡智工科技有限公司 | Automatic paste painting machine |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0611630B1 (en) * | 1992-12-18 | 1998-03-25 | Walter Ag | NC grinding machine for matallic workpieces, especially tools |
CN101683719A (en) * | 2008-09-27 | 2010-03-31 | 浙江松菱电气有限公司 | Gapless transmission device of numerical control contour grinder |
CN202200178U (en) * | 2011-08-01 | 2012-04-25 | 沈阳机床成套设备有限责任公司 | Transmission unit of disk type multistation double revolving numerical control shaft |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH09300175A (en) * | 1996-05-14 | 1997-11-25 | Toyota Motor Corp | Abnormality judging method for machining device and device therefor |
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0611630B1 (en) * | 1992-12-18 | 1998-03-25 | Walter Ag | NC grinding machine for matallic workpieces, especially tools |
CN101683719A (en) * | 2008-09-27 | 2010-03-31 | 浙江松菱电气有限公司 | Gapless transmission device of numerical control contour grinder |
CN202200178U (en) * | 2011-08-01 | 2012-04-25 | 沈阳机床成套设备有限责任公司 | Transmission unit of disk type multistation double revolving numerical control shaft |
Non-Patent Citations (1)
Title |
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JP特开平9-300175A1 1997.11.25 |
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