CN102327909B - Water tank wire drawing machine - Google Patents
Water tank wire drawing machine Download PDFInfo
- Publication number
- CN102327909B CN102327909B CN 201110171974 CN201110171974A CN102327909B CN 102327909 B CN102327909 B CN 102327909B CN 201110171974 CN201110171974 CN 201110171974 CN 201110171974 A CN201110171974 A CN 201110171974A CN 102327909 B CN102327909 B CN 102327909B
- Authority
- CN
- China
- Prior art keywords
- wire
- wheel
- water tank
- axle
- shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Toys (AREA)
- Friction Gearing (AREA)
Abstract
The invention relates to a water tank wire drawing machine. The water tank wire drawing machine comprises a wire drawing main machine and a take-up device, and is characterized in that the wire drawing main machine comprises a box body, wherein a tension mechanism is mounted on the left side wall of the box body; a wire inlet box is mounted on the left side wall of the box body, and a steel wire penetrates into the box body via the wire inlet box; a main motor is mounted at the lower part of the box body, the box body is divided into two parts, namely a transmission box and a water tank, a transmission device is mounted in the transmission box, and the transmission device is driven by relying on the main motor; a wire outlet die box is mounted on the right side wall of the water tank; and a wire guide shaft and a traction and orientation mechanism are mounted on the box body, the back end of the wire guide shaft extends into the transmission box and is linked with the transmission device, a wire guide wheel is mounted at the front end of the wire guide shaft, and the steel wire which penetrates out of the wire outlet die box is firstly wound on the wire guide wheel for one circle, then wound on the traction and orientation mechanism for multiple circles and further led to the take-up device. The water tank wire drawing machine is ingenious, compact and reasonable in structure, small in floor area, and uniform and stable in drawing speed, and can ensure the quality of a steel wire finished product.
Description
Technical field
The invention belongs to the metallic article production technical field, relate to a kind of wire-drawing equipment, specifically a kind of water tank drawbench.
Background technology
Along with the development of Steel Wire Products Industry, at a high speed, efficiently, low-cost, Technological adaptability become by force pursuing a goal of manufacturing enterprise.Wire drawing machine is a kind of plant equipment of extensive use in the industries such as machine-building, five metals processing, petrochemical industry, electric wire, it is used for that wire rod or bar are carried out drawing processes, and makes diameter, circularity, inner structure, surface smoothness and the aligning degree of wire rod or bar all reach the raw material processing requirements of the metallic article need of production such as standard component.Therefore wire drawing machine to the pretreatment quality of wire rod or bar be directly connected to standard component, etc. the product quality of metallic article manufacturing enterprise.In prior art, the wire drawing form of wire drawing machine mainly contains dried drawing with water and draws two kinds, and they respectively have pluses and minuses.
Existing Dry drawing machine frictional resistance is large, and wire-drawing die is short service life, and work hardening is serious, allows total draught low, and Partial shrinkage rate mobility scale is little, and the intensity of final products steel wire is not high.In drawing process, the brittle failure phenomenon often occurs, wire joint is many, shuts down frequently, and production efficiency is low.And adopt the steel wire of Dry drawing machine drawing also will could continue drawing through intermediate heat-treatment, and operation is many, and the material consumption is large, and production cost is high.
Existing water tank drawbench volume is comparatively huge, floor space is large, the flowing water line length, easily be subject to the many-sided factor impact of various production environments in actual production process, drawing speed is not the speed of homogeneous, thereby causes final products cinch on take-up pulley even, misaligned, there is the line ball problem, causes product the fracture of wire phenomenon to occur in follow-up use procedure.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, provide that a kind of structure is ingenious, compact, rational water tank drawbench, this water tank drawbench floor space is little, and the drawing speed stable homogeneous can be guaranteed the steel wire end product quality.
According to technical scheme provided by the invention: a kind of water tank drawbench, comprise wire drawing main frame and spooling equipment, it is characterized in that: described wire drawing main frame comprises casing, on the left side wall of casing, tension mechanism is installed, described tension mechanism is used for making beginning wire drawing steel wire before to keep stable tension force, is installed with on this tension mechanism for the guide roller that imports steel wire; Be equipped with on the left side wall of described casing into a box, the steel wire after the tension mechanism adjustment of tonicity penetrates in casing via advancing a box; Described lower box is installed with main motor, and casing is divided into transmission case and water tank two parts, and transmission device is installed in transmission case, and transmission device relies on main motor-driven; In described water tank, sparge pipe is installed, downward shower nozzle is installed on sparge pipe, sparge pipe is connected with water pipe; Be provided with two row's three row six roots of sensation axle altogether in described water tank, six roots of sensation axle is arranged on the rear wall of water tank by rotation supporting part respectively, and the rear end of six roots of sensation axle extend in transmission case and connects with transmission device, drives by transmission device; Described six roots of sensation axle by from top to bottom, order from left to right is followed successively by an axle, two axles, three axles, four axles, five axles, six axles, their front end is installed the first cone pulley group, the second cone pulley group, the 3rd cone pulley group, the 4th cone pulley group, the 5th cone pulley group and the 6th cone pulley group successively; Between described the first cone pulley group and the second cone pulley group, between the 3rd cone pulley group and the 4th cone pulley group, be respectively arranged with between the 5th cone pulley group and the 6th cone pulley group for placing the fixedly wire drawing die support of wire drawing die, the top that the top in the middle of a described axle and three axles is provided with the first guide wheel component, described three axles and five axles centres is provided with the second guide wheel component; Enter in water tank from advancing box steel wire out, at first on the first cone pulley group, the second cone pulley group and the wire drawing die in the middle of their around wearing silk, then by the first guide wheel component commutation, again on the 3rd cone pulley group, the 4th cone pulley group and the wire drawing die in the middle of their around wearing silk, by the second guide wheel component commutation, pass water tank after wearing silk again on the 5th cone pulley group, the 6th cone pulley group and the wire drawing die in the middle of their at last again; The wire vent diaphragm capsule is installed on the right side wall of described water tank, and the steel wire that passes in the water tank passes via the wire vent diaphragm capsule; Traverse shaft is installed on described casing and draws attitude reference device, traverse shaft is installed by rotation supporting part, the rear end of traverse shaft extend in transmission case and connects with transmission device, the front end of traverse shaft is equipped with guide roller, the steel wire that passes in the wire vent diaphragm capsule at first on guide roller around a circle, then guide to spooling equipment after being wound around some circles in traction attitude reference device, spooling equipment relies on the take-up motor-driven, to carrying out the take-up operation from traction attitude reference device steel wire out.
As a further improvement on the present invention, described transmission device comprises: the first belt wheel that is arranged on a shaft rear end, be arranged on second largest belt wheel and second small pulley of two shaft rear ends, be arranged on the third-largest belt wheel and the 3rd small pulley of three shaft rear ends, be arranged on the fourth-largest belt wheel and the 4th small pulley of four shaft rear ends, be arranged on the fifth-largest belt wheel, the 5th small pulley and the driven pulley of five shaft rear ends, be arranged on the 6th belt wheel of six shaft rear ends, and be arranged on the wire belt wheel on traverse shaft; On the output shaft of described main motor, driving pulley is installed, the driven pulley of driving pulley and five shaft rear ends is by the V-belt transmission; Between described the fifth-largest belt wheel and the 6th belt wheel, between the 5th small pulley and the fourth-largest belt wheel, between the 4th small pulley and the third-largest belt wheel, between the 3rd small pulley and second largest belt wheel, all pass through belt transmission between the second small pulley and the first belt wheel; Described the 6th belt wheel has the different large belt wheel section of diameter and small pulley section, and large belt wheel section wherein and the fifth-largest belt wheel are by belt transmission, and wherein small pulley section and wire belt wheel pass through belt transmission.
As a further improvement on the present invention, described rotation supporting part comprises axle housing, fore bearing, rear bearing, front shaft retaining ring, front shaft sleeve, rear axle back-up ring, rear axle housing, baffle plate and end cap, axle housing is fixed by screws on the rear wall of water tank, and axle is by being sleeved on fore bearing on its two ends axle journal and rear bearing support assemblies in axle housing; The inboard of described fore bearing is spacing by the shoulder of the front limit on front shaft retaining ring and axle housing inwall, and the outside of fore bearing is spacing fixing by front shaft sleeve and end cap; The inboard of described rear bearing is spacing by the rear limited shoulder on rear axle back-up ring and axle housing inwall, and the outside of rear bearing is fixed by rear axle housing and baffle limiting; The cone pulley group is arranged on the front end of axle and fixes by screw, and cone pulley group and axle are by the flat key joint transmission.
As a further improvement on the present invention, described tension mechanism comprises support, column, bottom plate, lower wheel shaft, upper mounted plate and upper whorl axial, and support is fixed on casing, and column is fixed on support; Lower end at column is fixed with bottom plate, and an elastic buffer unit is installed on bottom plate, and described lower wheel shaft is arranged on this elastic buffer unit, and lower wheel shaft can relatively move on above-below direction; By bearing assembly, at least one bottom roller free to rotate is installed on described lower wheel shaft; Upper end at column is installed with upper mounted plate, and upper whorl axial is arranged on upper mounted plate, by bearing assembly, at least two upper rollers free to rotate is installed on described upper whorl axial.
As a further improvement on the present invention, described elastic buffer unit comprises the first connecting plate, the second connecting plate, slide bar, stage clip and slide block, described the first connecting plate and the second connecting plate are fixed on bottom plate, and two slide bars vertically are arranged on the first connecting plate and the second connecting plate; Described slide block set is contained on slide bar, and slide block both sides have the hole, by the hole back-up ring, linear bearing are housed in the hole, and slide block forms by linear bearing and slide bar and is slidably matched; Be set with stage clip on described two slide bars, the stage clip upper end compresses the first connecting plate, stage clip lower end pressed slider; Described lower wheel shaft is arranged on slide block.
As a further improvement on the present invention, described the first guide wheel component comprises support, the first little axle, the second little axle, the first guide wheel and the second guide wheel, the connecting plate of support is fixed on the casing of wire drawing machine, the first little axle and the second little axle are fixedly mounted on the support arm of support, and the axis of the axis of the first little axle and the second little axle is in a certain angle; The first guide wheel and the second guide wheel are installed in rotation on the first little axle and the second little axle by bearing respectively, the wheel plane of the first guide wheel is parallel with the approach axis around thereon steel wire, the wheel plane of the second guide wheel with around thereon steel wire to pass direction parallel; The structure of described the second guide wheel component is identical with the first guide wheel component.
As a further improvement on the present invention, length direction along support arm on the support arm of described support offers the first installation slotted hole and the second installation slotted hole, the first little axle, the second little axle correspondence are installed in first and install in slotted hole, the second installation slotted hole, and fix by screw respectively.
As a further improvement on the present invention, described traction attitude reference device comprises bearing block, tumbler shaft, connecting rod, driving wheel, support and fixed wheel, and bearing block is fixed on casing, and tumbler shaft is installed in rotation in bearing block by bearing and hole back-up ring; Connecting rod one end is connected to the front end of tumbler shaft, and the connecting rod other end is equipped with roller shaft, and roller shaft is by nut and tight, and at least one driving wheel is installed in rotation on roller shaft by bearing and hole back-up ring, utilizes back-up ring to be separated by between adjacent driving wheel; The top of described casing is installed with support, and fixed axis is installed on support, and at least two fixed wheels are installed in rotation on fixed axis by bearing and hole back-up ring, utilize back-up ring to be separated by between adjacent fixed wheel; An induction cam is equipped with in the rear end of described tumbler shaft, and the induction cam utilizes holding screw to be fixed on tumbler shaft, follows tumbler shaft and synchronously rotates; The induction support is installed on described casing, and induction is equipped with sensor on support, and when steel wire occurring and broken situation, driving wheel drops to extreme lower position at once, and the induction cam contacts with sensor, and sensor provides signal and stops to electric-control system; Be equipped with for the limiting rod rotational angle on described casing and play upper buffer unit and the lower buffer unit of cushioning effect.
As a further improvement on the present invention, described spooling equipment comprises take-up mechanism, I-beam wheel, wire-arranging mechanism and trolley component, take-up mechanism comprises Wire winding shaft, Wire winding shaft is installed in rotation in transmission case by bearing part, the rear end of Wire winding shaft is equipped with the take-up driven pulley, the take-up driving pulley is installed on the output shaft of described take-up motor, passes through the V-belt transmission between take-up driving pulley and take-up driven pulley; Described I-beam wheel is contained on take-up mechanism, and described wire-arranging mechanism is arranged in transmission case, and wire-arranging mechanism is used for the steel wire that processes is evenly curled up in I-beam wheel; Described trolley component is positioned at the below of take-up mechanism, is installed with on trolley component for the floor push of controlling the take-up motor rotation.
As a further improvement on the present invention, described water tank front openings and be fitted with the movable sink cover of opening.
The present invention compared with prior art, advantage is: structure of the present invention is ingenious, compact, rationally, floor space is little, the drawing speed stable homogeneous can be guaranteed the steel wire end product quality.
Description of drawings
Fig. 1 is structural front view of the present invention.
Fig. 2 is structure top view of the present invention.
Fig. 3 is structure side view of the present invention.
Fig. 4 is the structure enlarged diagram of rotation supporting part in Fig. 2.
Fig. 5 .1 is the structural front view of tension mechanism.
Fig. 5 .2 is the side view of Fig. 5 .1.
Fig. 5 .3 is the top view of Fig. 5 .2.
Fig. 5 .4 is the structure for amplifying schematic diagram of Fig. 5 .2 Elastic buffer unit.
Fig. 6 .1 is the structure chart of the first guide wheel component.
Fig. 6 .2 is the sectional view of the first guide wheel component.
Fig. 6 .3 is the structure chart of the first guide wheel component support.
Fig. 7 .1 is the structural representation of traction attitude reference device.
Fig. 7 .2 is the structure side cutaway view of traction attitude reference device.
The specific embodiment
The invention will be further described below in conjunction with concrete drawings and Examples.
Described wire drawing machine mainly is comprised of wire drawing main frame and spooling equipment 21.
As Fig. 1 ~ shown in Figure 3, described wire drawing main frame comprises casing 1, tension mechanism 3 is installed on the left side wall of casing 1, and described tension mechanism 3 is used for making beginning wire drawing steel wire before to keep stable tension force, is installed with on this tension mechanism 3 for the guide roller 6 that imports steel wire; Be equipped with on the left side wall of described casing 1 into a box 5, the steel wire after tension mechanism 3 adjustment of tonicity penetrates in casing 1 via advancing a box 5.
The structure of described tension mechanism 3 is concrete as shown in 5.1 ~ Fig. 5 .4, it mainly is comprised of support 3.9, column 3.8, bottom plate 3.7, lower wheel shaft 3.2, upper mounted plate 3.10 and upper whorl axial 3.15, support 3.9 is fixed by screws on the casing of wire drawing machine, and column 3.8 is fixed by screws on support 3.9; Lower end at column 3.8 is fixed with bottom plate 3.7 by screw, and an elastic buffer unit 3.6 is installed on bottom plate 3.7, and described lower wheel shaft 3.2 is arranged on this elastic buffer unit 3.6, and lower wheel shaft 3.2 can relatively move on above-below direction; By bearing assembly, three bottom rollers free to rotate 3.1 are installed on described lower wheel shaft 3.2; Be mounted by means of screws with upper mounted plate 3.10 in the upper end of column 3.8, upper whorl axial 3.15 is arranged on upper mounted plate 3.10 in the mode that is threaded, and by bearing assembly, four upper rollers free to rotate 3.14 is installed on described upper whorl axial 3.15.Described bearing assembly mainly is comprised of packing ring 3.3, bearing 3.4 and back-up ring 3.5, bottom roller 3.1, upper roller 3.14 are arranged on lower wheel shaft 3.2, upper whorl axial 3.15 by bearing 3.4 respectively, between adjacent bottom roller 3.1, all utilize back-up ring 3.5 to be separated by between adjacent upper roller 3.14, the end of lower wheel shaft 3.2, upper whorl axial 3.15 all has been equipped with the packing ring 3.3 of position-limiting action.
As shown in Fig. 5 .4, described elastic buffer unit 3.6 mainly is comprised of the first connecting plate 3.6i, the second connecting plate 3.6a, slide bar 3.6c, stage clip 3.6h and slide block 3.6d, described the first connecting plate 3.6i and the second connecting plate 3.6a are fixed on bottom plate 3.7, and two slide bar 3.6c vertically are arranged on the first connecting plate 3.6i and the second connecting plate 3.6a; Described slide block 3.6d is sleeved on slide bar 3.6c, and slide block 3.6d both sides have the hole, by hole back-up ring 3.6f, linear bearing 3.6e are housed in the hole, and slide block 3.6d forms by linear bearing 3.6e and slide bar 3.6c and is slidably matched; Be set with stage clip 3.6h, stage clip cushion block 3.6g and spacer ring 3.6b on described two slide bar 3.6c, stage clip 3.6h upper end compression the first connecting plate 3.6i, stage clip cushion block 3.6g is arranged on slide block 3.6d top, and the lower end of stage clip 3.6h is pressed on stage clip cushion block 3.6g; Described lower wheel shaft 3.2 is arranged on slide block 3.6d in the mode that is threaded.Described spacer ring 3.6b is arranged between slide block 3.6d and the second connecting plate 3.6a, and spacer ring 3.6b can prevent limited slip block 3.6d direct collision the second connecting plate 3.6a, with service life of extension fixture and reduce collision noise.
As Fig. 1 ~ shown in Figure 3, described casing 1 bottom is installed with main motor 23, and casing 1 is divided into transmission case 1b and water tank 1a two parts, in transmission case 1b, transmission device is installed, and transmission device relies on main motor 23 to drive.Described water tank 1a front openings also is fitted with the movable sink cover of opening 51.
As Fig. 1 ~ shown in Figure 3, in described water tank 1a, sparge pipe 7 is installed, downward shower nozzle 8 is installed on sparge pipe 7, sparge pipe 7 is connected with water pipe 2; Be provided with two row's three row six roots of sensation axle altogether in described water tank 1a, six roots of sensation axle is arranged on the rear wall of water tank 1a by rotation supporting part 25 respectively, and the rear end of six roots of sensation axle extend in transmission case 1b and connects with transmission device, drives by transmission device; Described six roots of sensation axle by from top to bottom, order from left to right is followed successively by an axle 24, two axles 27, three axles 30, four axles 33, five axles 36, six axles 40, their front end is installed the first cone pulley group 9, the second cone pulley group 10, the 3rd cone pulley group 12, the 4th cone pulley group 13, the 5th cone pulley group 15 and the 6th cone pulley group 16 successively; Between described the first cone pulley group 9 and the second cone pulley group 10, between the 3rd cone pulley group 12 and the 4th cone pulley group 13, be respectively arranged with between the 5th cone pulley group 15 and the 6th cone pulley group 16 for placing the fixedly wire drawing die support 4 of wire drawing die, the tops that the tops in the middle of a described axle 24 and three axles 30 are provided with the first guide wheel component 11, described three axles 30 and five axles 36 centres are provided with the second guide wheel component 14; Enter in water tank 1a from advancing a box 5 steel wire out, at first on the first cone pulley group 9, the second cone pulley group 10 and the wire drawing die in the middle of their around wearing silk, then by the first guide wheel component 11 commutations, again on the 3rd cone pulley group 12, the 4th cone pulley group 13 and the wire drawing die in the middle of their around wearing silk, by the second guide wheel component 14 commutations, pass water tank 1a after wearing silk again on the 5th cone pulley group 15, the 6th cone pulley group 16 and the wire drawing die in the middle of their at last again; Wire vent diaphragm capsule 19 is installed on the right side wall of described water tank 1a, and the steel wire that passes in the water tank 1a passes via wire vent diaphragm capsule 19; Traverse shaft 43 is installed on described casing 1 and draws attitude reference device 17, traverse shaft 43 is installed by rotation supporting part 25, the rear end of traverse shaft 43 extend in transmission case 1b and connects with transmission device, the front end of traverse shaft 43 is equipped with guide roller 20, the steel wire that passes in the wire vent diaphragm capsule 19 at first on guide roller 20 around a circle, then guide to spooling equipment 21 after being wound around some circles in traction attitude reference device 17, spooling equipment 21 relies on take-up motor 22 to drive, to carrying out the take-up operation from traction attitude reference device 17 steel wire out.In addition, also be provided with a metering roller 18 in the present invention, steel wire can first be walked around metering roller 18 at guide roller 20 after a circle, and then around drawing in attitude reference device 17.
The mechanism of described rotation supporting part 25 specifically as shown in Figure 4, it is mainly by axle housing 25.5, fore bearing 25.7, rear bearing 25.3, front shaft retaining ring 25.6, front shaft sleeve 25.8, rear axle back-up ring 25.4, rear axle housing 25.1, baffle plate 25.2 and end cap 25.9, axle housing 25.5 is fixed by screws on the rear wall of water tank 1a, and axle is by being sleeved on fore bearing 25.7 on its two ends axle journal and rear bearing 25.3 support assemblies in axle housing 25.5; The inboard of described fore bearing 25.7 is spacing by the shoulder of the front limit on front shaft retaining ring 25.6 and axle housing 25.5 inwalls, and the outside of fore bearing 25.7 is spacing fixing by front shaft sleeve 25.8 and end cap 25.9; The inboard of described rear bearing 25.3 is spacing by the rear limited shoulder on rear axle back-up ring 25.4 and axle housing 25.5 inwalls, and the outside of rear bearing 25.3 is spacing fixing by rear axle housing 25.1 and baffle plate 25.2; The front end of axle is used for installing the cone pulley group, and cone pulley group and axle are by the flat key joint transmission.
The structure of described transmission device specifically as shown in Figure 2, it comprises: the first belt wheel 26 that is arranged on axle 24 rear ends, be arranged on second largest belt wheel 28 and second small pulley 29 of two axle 27 rear ends, be arranged on the third-largest belt wheel 32 and the 3rd small pulley 31 of three axle 30 rear ends, be arranged on the fourth-largest belt wheel 34 and the 4th small pulley 35 of four axle 33 rear ends, be arranged on the fifth-largest belt wheel 37, the 5th small pulley 39 and the driven pulley 38 of five axle 36 rear ends, be arranged on the 6th belt wheel 41 of six axle 40 rear ends, and be arranged on the wire belt wheel 42 on traverse shaft 43; On the output shaft of described main motor 23, driving pulley is installed, the driven pulley 38 of driving pulley and five axle 36 rear ends is by the V-belt transmission; Between described the fifth-largest belt wheel 37 and the 6th belt wheel 41, between the 5th small pulley 39 and the fourth-largest belt wheel 34, between the 4th small pulley 35 and the third-largest belt wheel 32, between the 3rd small pulley 31 and second largest belt wheel 28, all pass through belt transmission between the second small pulley 29 and the first belt wheel 26; Described the 6th belt wheel 41 has the diameter different large belt wheel 41a of section and the small pulley 41b of section, and the large belt wheel 41a of section wherein and the fifth-largest belt wheel 37 are by belt transmission, and wherein the small pulley 41b of section and wire belt wheel 42 pass through belt transmission.
The structure of described the first guide wheel component 11 is concrete as shown in 6.1 ~ Fig. 6 .3, it comprises support 11.1, the first little axle 11.2, the second little axle 11.5, the first guide wheel 11.3 and the second guide wheel 11.4, the connecting plate 11.1a of support 11.1 is fixed on the casing 1 of wire drawing machine, the first little axle 11.2 and the second little axle 11.5 are fixedly mounted on the support arm 11.1b of support 11.1, and the axis of the axis of the first little axle 11.2 and the second little axle 11.5 is in a certain angle; The first guide wheel 11.3 and the second guide wheel 11.4 are installed in rotation on the first little axle 11.2 and the second little axle 11.5 by bearing respectively, the wheel plane of the first guide wheel 11.3 is parallel with the approach axis around thereon steel wire, the wheel plane of the second guide wheel 11.4 with around thereon steel wire to pass direction parallel; Because the structure of the second guide wheel component 14 is identical with the first guide wheel component 11, so repeat no more herein.
Length direction along support arm 11.1b on the support arm 11.1b of 11. supports 1 offers the first installation slotted hole 11.11 and the second installation slotted hole 11.12, the first little axle 11.2, the second little axle 11.5 correspondences are installed in first and install in slotted hole 11.11, the second installation slotted hole 11.12, and fixing by screw 11.10 respectively.The first little axle 11.2, the second little axle 11.5 can be installed slotted hole 11.11, second first interior mobile adjusting of slotted hole 11.12 is installed, to adapt to technological requirement.
The described attitude reference device 17 of drawing is used for guaranteeing that steel wire at the balancing tension of drawing, take-up process, reaches wire drawing main frame and spooling equipment 21 run-in synchronisms; Guarantee that simultaneously steel wire is not broken and sleave in the take-up process.Specifically as shown in Fig. 7 .1, Fig. 7 .2, it mainly is comprised of bearing block 17.15, tumbler shaft 17.1, connecting rod 17.2, driving wheel 17.6, support 17.7 and fixed wheel 17.8 its structure.Bearing block 17.15 utilizes screw to be fixed on casing 1, and tumbler shaft 17.1 is installed in rotation in bearing block 17.15 by bearing and hole back-up ring; Connecting rod 17.2 one ends are connected to the front end of tumbler shaft 17.1 and fix by screw, connecting rod 17.2 other ends are equipped with roller shaft 17.10, roller shaft 17.10 is by nut 17.11 and tight, two driving wheels 17.6 are installed in rotation on roller shaft 17.10 by bearing and hole back-up ring, utilize back-up ring to be separated by between two driving wheels 17.6; The top of described casing 1 is mounted by means of screws with support 17.7, by screw, fixed axis 17.16 is installed on support 17.7, three fixed wheels 17.8 are installed in rotation on fixed axis 17.16 by bearing and hole back-up ring, utilize back-up ring to be separated by between adjacent fixed wheel 17.8.An induction cam 17.14 is equipped with in the rear end of described tumbler shaft 17.1, and induction cam 17.14 utilizes holding screw to be fixed on tumbler shaft 17.1, follows tumbler shaft 17.1 and synchronously rotates; Induction support 17.12 is installed on described casing 1, on induction support 17.12, sensor 17.13 is installed, when steel wire occurring and broken situation, driving wheel 17.6 drops to extreme lower position at once, induction cam 17.14 contacts with sensor 17.13, and sensor 17.13 provides signal and stops to electric-control system.Be equipped with for limiting rod 17.2 rotational angles on described casing 1 and play upper buffer unit 17.9 and the lower buffer unit 17.3 of cushioning effect.Described upper buffer unit 17.9 is identical with lower buffer unit 17.3 structures, and they all are comprised of buffer bar 17.4 and cushion pad 17.5, and buffer bar 17.4 is fixed by screws on casing 1 leading flank, and cushion pad 17.5 is fixed by screws in buffer bar 17.4 front ends.
The concrete applicable cases of traction attitude reference device 17 is as follows: steel wire is wound around one to three circle between fixed wheel 17.8 and driving wheel 17.6, makes driving wheel 17.6 do less swinging up and down at horizontal level, and before and after guaranteeing, steel wire tension is balanced, reaches the purpose of normal take-up.Broken as steel wire, driving wheel 17.6 drops to extreme lower position at once, provides signal to electric-control system by sensor 17.13 and stops, and can not again start, until troubleshooting could start after finishing to reset.
Described spooling equipment 21 can adopt spooling equipment commonly used on existing wire drawing machine, as spool take-up.
A kind of spooling equipment 21 that mainly is comprised of take-up mechanism 50, I-beam wheel 47, wire-arranging mechanism 44 and trolley component 48 is provided in the embodiment of the present invention, take-up mechanism 50 wherein comprises Wire winding shaft 46, Wire winding shaft 46 is installed in rotation in transmission case 1b by bearing part, the rear end of Wire winding shaft 46 is equipped with take-up driven pulley 45, the take-up driving pulley is installed on the output shaft of described take-up motor 22, passes through the V-belt transmission between take-up driving pulley and take-up driven pulley 45; Described I-beam wheel 47 is contained on take-up mechanism 50, and described wire-arranging mechanism 44 is arranged in transmission case 1b, and wire-arranging mechanism 44 is used for the steel wire that processes is evenly curled up in I-beam wheel 47; Described trolley component 48 is positioned at the below of take-up mechanism 50, is installed with on trolley component 48 for the floor push 49 of controlling 22 runnings of take-up motor.
Claims (9)
1. a water tank drawbench, comprise wire drawing main frame and spooling equipment (21), it is characterized in that:
Described wire drawing main frame comprises casing (1), tension mechanism (3) is installed on the left side wall of casing (1), described tension mechanism (3) is used for making beginning wire drawing steel wire before to keep stable tension force, is installed with on this tension mechanism (3) for the guide roller (6) that imports steel wire; Be equipped with on the left side wall of described casing (1) into a box (5), the steel wire after tension mechanism (3) adjustment of tonicity penetrates in casing (1) via advancing a box (5); Described casing (1) bottom is installed with main motor (23), and casing (1) is divided into transmission case (1b) and water tank (1a) two parts, in transmission case (1b), transmission device is installed, and transmission device relies on main motor (23) to drive;
Sparge pipe (7) is installed in described water tank (1a), downward shower nozzle (8) is installed on sparge pipe (7), sparge pipe (7) is connected with water pipe (2); Be provided with two row's three row six roots of sensation axle altogether in described water tank (1a), six roots of sensation axle is arranged on the rear wall of water tank (1a) by rotation supporting part (25) respectively, the rear end of six roots of sensation axle extend in transmission case (1b) and connects with transmission device, drives by transmission device; Described six roots of sensation axle by from top to bottom, order from left to right is followed successively by an axle (24), two axles (27), three axles (30), four axles (33), five axles (36), six axles (40), their front end is installed the first cone pulley group (9), the second cone pulley group (10), the 3rd cone pulley group (12), the 4th cone pulley group (13), the 5th cone pulley group (15) and the 6th cone pulley group (16) successively; Between described the first cone pulley group (9) and the second cone pulley group (10), between the 3rd cone pulley group (12) and the 4th cone pulley group (13), be respectively arranged with between the 5th cone pulley group (15) and the 6th cone pulley group (16) for placing the fixedly wire drawing die support (4) of wire drawing die, the top that the top of a described axle (24) and three axles (30) centres is provided with the first guide wheel component (11), described three axles (30) and five axles (36) centres is provided with the second guide wheel component (14); Enter in water tank (1a) from advancing a box (5) steel wire out, at first on the first cone pulley group (9), the second cone pulley group (10) and the wire drawing die in the middle of their around wearing silk, then by the first guide wheel component (11) commutation, again on the 3rd cone pulley group (12), the 4th cone pulley group (13) and the wire drawing die in the middle of their around wearing silk, by the second guide wheel component (14) commutation, pass water tank (1a) after wearing silk again on the 5th cone pulley group (15), the 6th cone pulley group (16) and the wire drawing die in the middle of them at last again; Wire vent diaphragm capsule (19) is installed on the right side wall of described water tank (1a), and the steel wire that passes in the water tank (1a) passes via wire vent diaphragm capsule (19);
traverse shaft (43) is installed on described casing (1) and draws attitude reference device (17), traverse shaft (43) is installed by rotation supporting part (25), the rear end of traverse shaft (43) extend in transmission case (1b) and connects with transmission device, the front end of traverse shaft (43) is equipped with guide roller (20), the steel wire that passes in the wire vent diaphragm capsule (19) is at first upper around a circle at guide roller (20), then guide to spooling equipment (21) after the some circles of the upper winding of traction attitude reference device (17), spooling equipment (21) relies on take-up motor (22) to drive, to carrying out the take-up operation from traction attitude reference device (17) steel wire out,
Described spooling equipment (21) comprises take-up mechanism (50), I-beam wheel (47), wire-arranging mechanism (44) and trolley component (48), take-up mechanism (50) comprises Wire winding shaft (46), Wire winding shaft (46) is installed in rotation in transmission case (1b) by bearing part, the rear end of Wire winding shaft (46) is equipped with take-up driven pulley (45), on the output shaft of described take-up motor (22), the take-up driving pulley is installed, passes through the V-belt transmission between take-up driving pulley and take-up driven pulley (45); Described I-beam wheel (47) is contained on take-up mechanism (50), and described wire-arranging mechanism (44) is arranged in transmission case (1b), and wire-arranging mechanism (44) is used for the steel wire that processes is evenly curled up in I-beam wheel (47); Described trolley component (48) is positioned at the below of take-up mechanism (50), is installed with on trolley component (48) for the floor push (49) of controlling take-up motor (22) running.
2. water tank drawbench as claimed in claim 1, it is characterized in that: described transmission device comprises: the first belt wheel (26) that is arranged on an axle (24) rear end, be arranged on second largest belt wheel (28) and second small pulley (29) of two axles (27) rear end, be arranged on the third-largest belt wheel (32) and the 3rd small pulley (31) of three axles (30) rear end, be arranged on the fourth-largest belt wheel (34) and the 4th small pulley (35) of four axles (33) rear end, be arranged on the fifth-largest belt wheel (37) of five axles (36) rear end, the 5th small pulley (39) and driven pulley (38), be arranged on the 6th belt wheel (41) of six axles (40) rear end, and be arranged on wire belt wheel (42) on traverse shaft (43), on the output shaft of described main motor (23), driving pulley is installed, the driven pulley (38) of driving pulley and five axles (36) rear ends is by the V-belt transmission, between described the fifth-largest belt wheel (37) and the 6th belt wheel (41), between the 5th small pulley (39) and the fourth-largest belt wheel (34), between the 4th small pulley (35) and the third-largest belt wheel (32), between the 3rd small pulley (31) and second largest belt wheel (28), all pass through belt transmission between the second small pulley (29) and the first belt wheel (26), described the 6th belt wheel (41) has the different large belt wheel section (41a) of diameter and small pulley section (41b), by belt transmission, small pulley section (41b) wherein passes through belt transmission with wire belt wheel (42) with the fifth-largest belt wheel (37) in large belt wheel section (41a) wherein.
3. water tank drawbench as claimed in claim 1, it is characterized in that: described rotation supporting part (25) comprises axle housing (25.5), fore bearing (25.7), rear bearing (25.3), front shaft retaining ring (25.6), front shaft sleeve (25.8), rear axle back-up ring (25.4), rear axle housing (25.1), baffle plate (25.2) and end cap (25.9), axle housing (25.5) is fixed by screws on the rear wall of water tank (1a), and axle is by being sleeved on fore bearing (25.7) on its two ends axle journal and rear bearing (25.3) support assemblies in axle housing (25.5); The inboard of described fore bearing (25.7) is spacing by the shoulder of the front limit on front shaft retaining ring (25.6) and axle housing (25.5) inwall, and the outside of fore bearing (25.7) is spacing fixing by front shaft sleeve (25.8) and end cap (25.9); The inboard of described rear bearing (25.3) is spacing by the rear limited shoulder on rear axle back-up ring (25.4) and axle housing (25.5) inwall, and the outside of rear bearing (25.3) is spacing fixing by rear axle housing (25.1) and baffle plate (25.2); The cone pulley group is arranged on the front end of axle and fixes by screw, and cone pulley group and axle are by the flat key joint transmission.
4. water tank drawbench as claimed in claim 1, it is characterized in that: described tension mechanism (3) comprises support (3.9), column (3.8), bottom plate (3.7), lower wheel shaft (3.2), upper mounted plate (3.10) and upper whorl axial (3.15), support (3.9) is fixed on casing (1), and column (3.8) is fixed on support (3.9); Be fixed with bottom plate (3.7) in the lower end of column (3.8), one elastic buffer unit (3.6) is installed on bottom plate (3.7), described lower wheel shaft (3.2) is arranged on this elastic buffer unit (3.6), and lower wheel shaft (3.2) can relatively move on above-below direction; Described lower wheel shaft (3.2) is upper is equipped with at least one bottom roller free to rotate (3.1) by bearing assembly; Be installed with upper mounted plate (3.10) in the upper end of column (3.8), upper whorl axial (3.15) is arranged on upper mounted plate (3.10), and described upper whorl axial (3.15) is upper is equipped with at least two upper rollers free to rotate (3.14) by bearing assembly.
5. water tank drawbench as claimed in claim 4, it is characterized in that: described elastic buffer unit (3.6) comprises the first connecting plate (3.6i), the second connecting plate (3.6a), slide bar (3.6c), stage clip (3.6h) and slide block (3.6d), described the first connecting plate (3.6i) and the second connecting plate (3.6a) are fixed on bottom plate (3.7), and two slide bars (3.6c) vertically are arranged on the first connecting plate (3.6i) and the second connecting plate (3.6a); Described slide block (3.6d) is sleeved on slide bar (3.6c), slide block (3.6d) both sides have the hole, by hole back-up ring (3.6f), linear bearing (3.6e) is housed in the hole, slide block (3.6d) forms with slide bar (3.6c) by linear bearing (3.6e) and is slidably matched; Be set with stage clip (3.6h) on described two slide bars (3.6c), stage clip (3.6h) upper end compresses the first connecting plate (3.6i), stage clip (3.6h) lower end pressed slider (3.6d); Described lower wheel shaft (3.2) is arranged on slide block (3.6d).
6. water tank drawbench as claimed in claim 1, it is characterized in that: described the first guide wheel component (11) comprises support (11.1), the first little axle (11.2), the second little axle (11.5), the first guide wheel (11.3) and the second guide wheel (11.4), the connecting plate (11.1a) of support (11.1) is fixed on the casing (1) of wire drawing machine, the first little axle (11.2) and the second little axle (11.5) are fixedly mounted on the support arm (11.1b) of support (11.1), and the axis of the axis of the first little axle (11.2) and the second little axle (11.5) is in a certain angle; The first guide wheel (11.3) and the second guide wheel (11.4) are installed in rotation on the first little axle (11.2) and the second little axle (11.5) by bearing respectively, the wheel plane of the first guide wheel (11.3) is parallel with the approach axis around thereon steel wire, the wheel plane of the second guide wheel (11.4) with around thereon steel wire to pass direction parallel; The structure of described the second guide wheel component (14) is identical with the first guide wheel component (11).
7. water tank drawbench as claimed in claim 6, it is characterized in that: the upper length direction along support arm (11.1b) of the support arm (11.1b) of described support (11.1) offers first slotted hole (11.11) and the second installation slotted hole (11.12) is installed, the first little axle (11.2), the second little axle (11.5) correspondence are installed in first and install in slotted hole (11.11), the second installation slotted hole (11.12), and fixing by screw (11.10) respectively.
8. water tank drawbench as claimed in claim 1, it is characterized in that: described traction attitude reference device (17) comprises bearing block (17.15), tumbler shaft (17.1), connecting rod (17.2), driving wheel (17.6), support (17.7) and fixed wheel (17.8), bearing block (17.15) is fixed on casing (1), and tumbler shaft (17.1) is installed in rotation in bearing block (17.15) by bearing and hole back-up ring; Connecting rod (17.2) one ends are connected to the front end of tumbler shaft (17.1), connecting rod (17.2) other end is equipped with roller shaft (17.10), roller shaft (17.10) is by nut (17.11) and tight, at least one driving wheel (17.6) is installed in rotation on roller shaft (17.10) by bearing and hole back-up ring, and adjacent driving wheel utilizes back-up ring to be separated by between (17.6); Be installed with support (17.7) at the top of casing (1), fixed axis (17.16) is installed on support (17.7), at least two fixed wheels (17.8) are installed in rotation on fixed axis (17.16) by bearing and hole back-up ring, and adjacent fixed wheel utilizes back-up ring to be separated by between (17.8); An induction cam (17.14) is equipped with in the rear end of described tumbler shaft (17.1), and induction cam (17.14) utilizes holding screw to be fixed on tumbler shaft (17.1), follows the synchronous rotation of tumbler shaft (17.1); Induction support (17.12) is installed on described casing (1), on induction support (17.12), sensor (17.13) is installed, when steel wire (17.A) occurring when being broken situation, driving wheel (17.6) drops to extreme lower position at once, induction cam (17.14) contacts with sensor (17.13), and sensor (17.13) provides signal and stops to electric-control system; Be equipped with for limiting rod (17.2) rotational angle on described casing (1) and play upper buffer unit (17.9) and the lower buffer unit (17.3) of cushioning effect.
9. water tank drawbench as claimed in claim 1, it is characterized in that: described water tank (1a) front openings also is fitted with the movable sink cover of opening (51).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110171974 CN102327909B (en) | 2011-06-24 | 2011-06-24 | Water tank wire drawing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110171974 CN102327909B (en) | 2011-06-24 | 2011-06-24 | Water tank wire drawing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102327909A CN102327909A (en) | 2012-01-25 |
| CN102327909B true CN102327909B (en) | 2013-06-19 |
Family
ID=45480022
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110171974 Active CN102327909B (en) | 2011-06-24 | 2011-06-24 | Water tank wire drawing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102327909B (en) |
Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102699056B (en) * | 2012-01-29 | 2015-07-01 | 无锡市常欣机电科技有限公司 | Guide roller mechanism of water tank wire drawing machine |
| CN102699071A (en) * | 2012-01-29 | 2012-10-03 | 无锡市常欣机电科技有限公司 | Cone pulley mechanism for water tank wire-drawing machine |
| AT512676B1 (en) * | 2012-03-23 | 2021-03-15 | Steinklauber Ind & Vermoegensverwaltung Gmbh | Wire drawing device |
| CN102615117A (en) * | 2012-04-19 | 2012-08-01 | 白银有色集团股份有限公司 | Method for arranging dies used for drawing copper wires by large-specification wire drawing machine |
| CN102671983B (en) * | 2012-04-25 | 2014-12-03 | 浙江奥通机械科技有限公司 | Wire drawing machine |
| CN102773310A (en) * | 2012-07-25 | 2012-11-14 | 无锡平盛科技有限公司 | Meter counter on wire drawing machine |
| CN102773284A (en) * | 2012-07-25 | 2012-11-14 | 无锡平盛科技有限公司 | Water tank wire drawing machine |
| CN102989836B (en) * | 2012-12-03 | 2015-07-01 | 无锡常欣科技股份有限公司 | Wire arrangement guide mechanism for rewinding machine |
| CN104338766A (en) * | 2014-10-28 | 2015-02-11 | 无锡市得力手机械有限公司 | Water tank device |
| CN108543820A (en) * | 2018-06-21 | 2018-09-18 | 浙江秦山电缆有限公司 | A kind of wire drawing machine with metering function |
| CN108994109A (en) * | 2018-07-06 | 2018-12-14 | 重庆市忠县齐声五金加工有限责任公司 | A kind of water tank straight drawing machine take-up |
| CN116809671B (en) * | 2023-08-30 | 2023-11-21 | 江苏泰隆机电科技有限公司 | Water tank wire drawing machine |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4094180A (en) * | 1977-05-18 | 1978-06-13 | Amtel, Inc. | Multiple stage wire drawing machine |
| CN2180353Y (en) * | 1993-09-22 | 1994-10-26 | 武汉市通用机械厂 | Water box drawing machine |
| CN2590689Y (en) * | 2002-11-07 | 2003-12-10 | 合肥华新电工有限公司 | Improved double-disc automatic winding up wire machine |
| CN1493410A (en) * | 2003-08-29 | 2004-05-05 | 江苏兴达钢帘线股份有限公司 | Wet wire drawing machine |
| CN2925663Y (en) * | 2006-04-28 | 2007-07-25 | 江苏金泰隆机电设备制造厂 | High-speed multi-passage drawing wireddrawing machine of cistern |
| JP5105963B2 (en) * | 2007-06-08 | 2012-12-26 | 株式会社ブリヂストン | Wet wire drawing machine |
| CN202155380U (en) * | 2011-06-24 | 2012-03-07 | 无锡市常欣机电科技有限公司 | Drawing machine with water tank |
-
2011
- 2011-06-24 CN CN 201110171974 patent/CN102327909B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN102327909A (en) | 2012-01-25 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102327909B (en) | Water tank wire drawing machine | |
| CN202155380U (en) | Drawing machine with water tank | |
| CN102327926B (en) | Wire arranging mechanism of wire drawing machine | |
| CN101941610B (en) | Center and friction winding device | |
| CN204381994U (en) | The bar-shaped zero firmware aligning sanding apparatus of automobile mechanical | |
| CN201659465U (en) | Steel pipe outer surface grinding device | |
| CN101898222A (en) | Small multi-strand spring numerical control machine tool | |
| CN103144272A (en) | Manual regulation type plastic pipe dual-traction machine | |
| CN201346731Y (en) | Drum barrel outer wall abrasive band polishing device | |
| CN203471515U (en) | Polishing machine | |
| CN202785062U (en) | Textile cloth belt winding machine | |
| CN101745868A (en) | Automated external drumhead belt sander | |
| CN108972311A (en) | A kind of horizontal cylinder barrel honing machine | |
| CN202162221U (en) | Traction orientation mechanism of wire drawing machine | |
| CN103357700B (en) | Spool take-up | |
| CN205148032U (en) | Material feeding unit of pipe burnishing machine | |
| CN201807932U (en) | Machine lead screw supporting device | |
| CN102327910B (en) | Tension mechanism of wire drawing machine | |
| CN202146913U (en) | Tensioning mechanism of drawing machine | |
| CN202146924U (en) | Wire arranging mechanism of pulling machine | |
| CN205739617U (en) | A kind of adjustable reel machine of core axle | |
| CN109217587B (en) | Motor coil winding method | |
| CN204893654U (en) | R position wire drawing machine | |
| CN203565513U (en) | Adjustable mould device of turnover water tank wire-drawing machine | |
| CN108486702B (en) | Coiling device for capacity expansion of drawing frame barrel |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C53 | Correction of patent for invention or patent application | ||
| CB02 | Change of applicant information |
Address after: 214028, No. 202 Chengnan Road, industrial zone, Wuxi New District, Jiangsu Applicant after: Wuxi Changxin Technology Co., Ltd. Address before: 214028, Jiangsu province Wuxi New District Wang Zhuang Industrial matching two Applicant before: Wuxi Changxin Electrical Technology Co., Ltd. |
|
| COR | Change of bibliographic data |
Free format text: CORRECT: APPLICANT; FROM: WUXI CHANGXIN ELECTROMECHANIC SCIENCE + TECHNOLOGY CO., LTD. TO: WUXI CHANGXIN TECHNOLOGY CO., LTD. |
|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |