CN116809671B - Water tank wire drawing machine - Google Patents
Water tank wire drawing machine Download PDFInfo
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- CN116809671B CN116809671B CN202311099540.5A CN202311099540A CN116809671B CN 116809671 B CN116809671 B CN 116809671B CN 202311099540 A CN202311099540 A CN 202311099540A CN 116809671 B CN116809671 B CN 116809671B
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- 238000005491 wire drawing Methods 0.000 title claims abstract description 84
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 71
- 238000004804 winding Methods 0.000 claims abstract description 107
- 230000000149 penetrating effect Effects 0.000 claims description 11
- 238000007599 discharging Methods 0.000 claims description 9
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 6
- 229910052802 copper Inorganic materials 0.000 claims description 6
- 239000010949 copper Substances 0.000 claims description 6
- 230000007306 turnover Effects 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 2
- 230000006698 induction Effects 0.000 claims description 2
- 229910000831 Steel Inorganic materials 0.000 description 6
- 238000006073 displacement reaction Methods 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 230000001276 controlling effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
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Abstract
The application relates to a water tank wire drawing machine, wherein a finished product delivery assembly is arranged in a water tank and comprises a finished product delivery reversing wheel and a finished product die, and a cone pulley wire drawing assembly delivers wires to the finished product delivery reversing wheel through the finished product die; the upper box body is provided with a traction reversing wire passing wheel, a traction wheel, a straightener, a traction sending wire passing wheel and a straightening sending reversing wheel, the finished product sending reversing wheel is used for feeding wires from bottom to top to the traction reversing wire passing wheel, the traction reversing wire passing wheel is used for winding wires and feeding wires to the traction wheel, the traction wheel is used for traction wire feeding to the straightener, the straightener is used for wire outgoing to the traction sending wire passing wheel, the traction sending wire passing wheel is used for feeding wires to the straightening sending reversing wheel, one side of the rack is also provided with a wire collecting frame, one end of the wire collecting frame, corresponding to the straightening sending reversing wheel, is provided with a tension component, and the other end of the wire collecting frame is provided with a wire collecting component, and the straightening sending reversing wheel is used for feeding wires to the wire collecting I-shaped wheel of the wire collecting component after being fed to the tension component from bottom to top. The device has a simple structure, and can effectively ensure the quality of a wire drawing finished product and stable and efficient winding.
Description
Technical Field
The application relates to a wire drawing machine, in particular to a water tank wire drawing machine.
Background
The wire drawing machine is a mechanical device widely used in industries such as machine manufacturing, hardware processing, petrochemical industry, electric wires and cables, etc., for drawing wires or rods, wherein the water tank wire drawing machine is widely used due to its good cooling effect. At present, a conventional water tank wire drawing machine completes wire drawing operation through a die orifice by combining a cone pulley with a die, but in the process from wire drawing completion to wire collection, wire is fed and collected only by straightening through a straightener and controlling by a tension roller, and the wire drawing straightening and tension controlling effects are poor, so that the whole wire drawing quality is directly influenced.
Disclosure of Invention
The application provides a water tank wire drawing machine capable of effectively ensuring the quality of a wire drawing finished product.
The technical scheme adopted by the application is as follows: the utility model provides a water tank wire drawing machine, includes the frame, goes up box, cone pulley wire drawing subassembly, sets up the water tank in the frame, establishes the cone pulley wire drawing subassembly more than one set of in the water tank, goes up the box and erects in the frame, goes up the box on and sets up the wire drawing motor, and cone pulley wire drawing subassembly is connected in wire drawing motor transmission, and the cone pulley wire drawing subassembly in the water tank, its characterized in that are inserted to outside unwrapping wire: a finished product delivery assembly is further arranged in the water tank, and comprises a finished product delivery reversing wheel and a finished product die, and the cone pulley wire drawing assembly delivers wires to the finished product delivery reversing wheel through the finished product die; the upper box body is provided with a traction reversing wire passing wheel, a traction wheel, a straightener, a traction sending wire passing wheel and a straightening sending reversing wheel, the finished product sending reversing wheel is used for feeding wires from bottom to top to the traction reversing wire passing wheel, the traction reversing wire passing wheel is used for winding wires and feeding wires to the traction wheel, the traction wheel is used for traction wire feeding to the straightener, the straightener is used for wire outgoing to the traction sending wire passing wheel, the traction sending wire passing wheel is used for feeding wires to the straightening sending reversing wheel, one side of the rack is also provided with a wire collecting frame, one end of the wire collecting frame corresponding to the straightening sending reversing wheel is provided with a tension component, the other end of the wire collecting frame is provided with a wire collecting component, and the straightening sending reversing wheel is used for feeding wires to the wire collecting spool of the wire collecting component after being fed to the tension component from bottom to top.
And the upper box body is also provided with a traction wire-distributing wheel, the straightener is led out to the traction wheel, the traction wheel winds wire to be fed to the traction wire-distributing wheel, the traction wire-distributing wheel winds wire to be fed back to the traction wheel winds more than one circle, and finally the traction wheel feeds wire to the traction wire-feeding wheel.
Still including unwrapping wire access subassembly, unwrapping wire access subassembly includes unwrapping wire inlet wire wheel and water tank inlet wire wheel, and unwrapping wire inlet wire wheel sets up in the frame or in the water tank is by upper portion switching-over towards the interior water tank inlet wire wheel wire feeding access state of water tank, and water tank inlet wire wheel sets up and is the level switching-over towards the cone pulley wire drawing subassembly wire feeding access state in the water tank.
The tension assembly comprises a tension access wheel, a tension receiving and discharging wheel, a tension control rod and a tension control wheel, wherein the straightening and discharging reversing wheel is used for feeding wires to the tension access wheel from bottom to top, the tension access wheel is used for winding wires to the tension control wheel, the tension control wheel is used for winding wires to the tension receiving and discharging wheel, the tension receiving and discharging wheel is used for feeding wires to the wire collecting assembly, the tension control wheel is arranged at one end of the tension control rod, the middle part of the tension control rod is hinged to the wire collecting frame, and tension control counterweights are arranged on one side or two sides of the tension control rod.
The upper limit post and the lower limit post are respectively arranged on the wire collecting frame, and the rod body at any end of the tension control rod is limited in the middle range of the upper limit post and the lower limit post.
The upper and lower position sensors are respectively arranged on the wire collecting frame and face to the upper and lower limiting positions of the rotation of the rod body at any end of the induction tension control rod.
The tension control rod is connected with the hinge shaft of the receiving frame in a penetrating manner, the hinge shaft is connected with the non-circular position of the tension fan block in a penetrating manner to rotate in a follow-up manner, the outer side of the circumferential edge of the tension fan block is provided with a linear sensor connected with the frame or the receiving frame and used for detecting and controlling the gap between the frame and the circumferential edge in a sensing manner, and the rotation limit position of any one or two radius edges of the tension fan block is correspondingly provided with a proximity switch connected with the receiving frame.
The winding assembly comprises a winding access reversing wheel, a winding motor, a winding rotating shaft and a winding assembly, wherein the winding motor is connected with the winding rotating shaft, the winding rotating shaft is connected with the spool for winding, the winding assembly comprises a winding track frame, a winding linear guide rail, a winding connecting rod and a winding wheel, the winding track frame is axially arranged along the winding rotating shaft, the winding linear guide rail is movably arranged on the winding track frame, the winding linear guide rail is connected with the winding connecting rod axially along the winding rotating shaft, the winding wheel is rotationally connected onto the winding connecting rod, and a wire is fed from the tension assembly to the winding wheel through the winding access reversing wheel.
The wire-collecting access reversing wheel is arranged on a wire-collecting moving column, and the wire-collecting moving column is erected on a wire-collecting frame in an axially adjustable moving state along a wire-collecting rotating shaft.
The wire winding moving column is also provided with a wire clamping assembly positioned below the wire winding access reversing wheel, the wire clamping assembly comprises a chuck for clamping and feeding wires, and the chuck is driven by an electric cylinder or an air cylinder to be in a clamping or loosening state.
And a wire-collecting access guide wheel perpendicular to the wire winding direction of the wire-collecting access reversing wheel is arranged below the wire-collecting access reversing wheel.
The multi-wire assembly comprises a multi-wire access reversing wheel and a multi-wire discharge reversing wheel, the multi-wire access reversing wheel and the multi-wire discharge reversing wheel are of a wheel groove or multi-wheel groove structure, the multi-wire access reversing wheel is higher than the tension assembly, the tension assembly on one or more water tank wire drawing machines is connected to the multi-wire access reversing wheel of the respective wire drawing machine in an upward direction, the multi-wire access reversing wheel is connected to the multi-wire access reversing wheel on the last water tank wire drawing machine in a wire feeding mode, the multi-wire access reversing wheel is connected to the multi-wire discharge reversing wheel of the last water tank wire drawing machine in a wire feeding mode, and the multi-wire discharge reversing wheel is connected to the wire receiving assembly in a wire winding mode.
The two sides of the upper box body can be driven to turn over and support on the frame.
The cone pulley wire drawing assembly and the finished product delivery assembly are connected below the upper box body and are arranged in the water tank.
The cone pulley wire drawing assembly comprises more than one cone pulley group, the cone pulley group comprises two cone pulleys, a front cone pulley die frame and a rear cone pulley die frame, the front cone pulley die frame and the rear cone pulley die frame are respectively positioned at the front side and the rear side between the two cone pulleys, and cone pulley wire drawing dies corresponding to the cone pulleys are arranged on the front cone pulley die frame and the rear cone pulley die frame.
All cone pulleys of more than two groups of cone pulley sets are arranged in the same straight line, and a cone pulley set transfer reversing wheel connected to the front cone pulley die carrier and the rear cone pulley die carrier is arranged between the cone pulley sets.
The top and bottom directions of the cone pulleys of the two adjacent cone pulley sets are the same or opposite, and the transfer reversing pulley of the cone pulley sets is horizontal or inclined.
The finished product sending-out assembly comprises a sending-out guide ring, the finished product sending-out reversing wheel is upwards paying off and penetrates through the sending-out guide ring, and the inner wall of the sending-out guide ring is made of copper.
By adopting the technical scheme, the application has the beneficial effects that:
1. adopt the unwrapping wire to insert the subassembly from top to bottom unwrapping wire to insert the water tank, when workshop production is arranged, the unwrapping wire machine can be above unwrapping wire downwards, utilizes the workshop height, reduces the many switching-overs of coplanar unwrapping wire access to and retrench the workshop and arrange, solve the unwrapping wire machine and occupy the problem of too much workshop horizontal position.
2. And after the wire drawing of the multiple groups of tower wheel groups is adopted, the finished product delivery assembly is finally connected, the finished product die of the finished product delivery assembly ensures that the final wire drawing meets the requirements of the size and the like, and the finished product delivery reversing wheel is threaded into the delivery guide ring when the wire is pulled by the wire delivery reversing wheel, so that the wire feeding precision can be effectively ensured, and the wire feeding is prevented from being influenced by the impact of water in the water tank.
3. After the traction wheel pays out the straightener, the traction wire separating wheel and the traction wheel wind a plurality of circles again, so that the traction steel wire can be effectively ensured to wind uniformly on the traction wheel, and the subsequent stable feeding towards the traction wire feeding out through the wire passing wheel is facilitated.
4. In the tension assembly, upper and lower limit posts are arranged, or the upper and lower position sensors are combined for sensing, so that the potential safety hazard of unexpected rotation exceeding can be prevented. The tension of the steel wire required on the tension control wheel at one end of the winding tension control rod can be adjusted by adjusting the tension control balance weight at any section of the tension control rod; when the tension control rod drives the hinge shaft to rotate, the circumference of the tension sector block changes along with the gap between the rotation and the linear sensor, the rotation feedback tension control performance of the tension control rod can be detected in real time, when the gap distance is maximum or minimum, the feedback tension is over-tight or over-fed, the radius edge of the tension sector block corresponding to the proximity switch can be combined, the rotation position of the tension control rod can be detected, the feedback tension of the proximity switch is connected, the over-tight or over-fed or broken wire is detected, and the tension control detection precision is higher.
5. The winding displacement precision and the winding displacement effect are good through the movement of the winding displacement moving column and the movement of the winding displacement assembly corresponding to the winding displacement of the spool on the winding displacement rotating shaft; the winding moving column is provided with the winding access reversing wheel, the winding access guide wheel and the clamping head at the next time, so that the stable access of the winding fed from the tension component is ensured, the steel wire can be clamped by the clamping head operated by the robot, and the winding is carried out by the spool after moving to the position of the winding wheel corresponding to the winding moving column, so that the winding stability is further improved.
6. The multi-wire assembly is adopted, the wire drawing machines can be combined for use, the multi-wire feeding reversing wheel of the wire drawing machines is connected into the multi-wire feeding reversing wheel groove of the last wire drawing machine from the upper part through the wire feeding multi-wire feeding reversing wheel after the multi-wire reversing, the multi-wire feeding reversing wheel is connected with the wire receiving assembly through the multi-wire feeding reversing wheel after the multi-wire reversing, the wire receiving assembly can be matched with the multi-wire reversing and the guide wheel to carry out multi-wire receiving together, and the application performance of the wire drawing machines is improved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present application;
FIG. 2 is a top view of the frame of FIG. 1;
FIG. 3 is a top plan view of the upper housing of FIG. 2;
FIG. 4 is a left side view of the pay-off rack of FIG. 1;
FIG. 5 is a rear view of FIG. 4;
FIG. 6 is a schematic diagram of the cone pulley assembly of FIG. 1;
FIG. 7 is a schematic top view of a cone pulley set matched finished product delivery assembly;
fig. 8 is a schematic structural diagram of a practical embodiment of the present application.
In the figure: frame 1, water tank 2, water outlet 3, paying-off wire-feeding wheel 4, upper box 5, water tank wire-feeding wheel 6, water tank wire-feeding reversing wheel 7, tower wheel set 8, front tower wheel 9, rear tower wheel 10, front tower wheel die frame 11, rear tower wheel die frame 12, tower wheel wire drawing die 13, tower wheel set transferring reversing wheel 14, finished die 15, finished product delivering reversing wheel 16, delivering guide ring 17, copper guide sleeve 18, wire drawing motor 19, speed reducer 20, traction reversing wire-feeding wheel 21, traction wheel 22, straightener 23, traction wire-feeding wheel 24, traction delivering wire-feeding wheel 25, straightening delivering reversing wheel 26, wire collecting frame 27, and wire-feeding machine tension access wheel 28, tension take-out wheel 29, tension control lever 30, tension control wheel 31, tension control counterweight 32, hinge shaft 33, tension sector 34, linear sensor 35, proximity switch 36, upper limit column 37, lower limit column 38, multi-wire take-in reversing wheel 39, multi-wire take-out reversing wheel 40, take-up moving column 41, take-up take-in reversing wheel 42, take-up take-in guiding wheel 43, chuck 44, electric cylinder 45, take-up control box 46, take-up motor 47, take-up rotating shaft 48, wire-up rail frame 49, wire-up linear guide 50, wire-up connecting rod 51, wire-up wheel 52, wire 53.
Detailed Description
Further description is provided below with reference to the drawings and examples.
Fig. 1-7 show: a water tank wire drawing machine comprises a frame 1, a water tank 2, a wire paying-off inlet wire wheel 4, an upper box body 5, a water tank inlet wire wheel 6, a water tank inlet wire reversing wheel 7, a tower wheel set 8, a front tower wheel 9, a rear tower wheel 10, a front tower wheel die frame 11, a rear tower wheel die frame 12, a tower wheel wire drawing die 13, a tower wheel set transfer reversing wheel 14, a finished product die 15, a finished product delivering reversing wheel 16, a delivering guide ring 17, a copper guide sleeve 18, a wire drawing motor 19, a speed reducing unit 20, a traction reversing wire passing wheel 21, a traction wheel 22, a straightener 23, a traction wire dividing wheel 24, a traction delivering wire passing wheel 25, a straightening delivering reversing wheel 26, a wire collecting frame 27 tension access wheel 28, tension take-out wheel 29, tension control lever 30, tension control wheel 31, tension control counterweight 32, hinge shaft 33, tension sector 34, linear sensor 35, proximity switch 36, upper limit column 37, lower limit column 38, multi-wire take-in reversing wheel 39, multi-wire take-out reversing wheel 40, take-up moving column 41, take-up take-in reversing wheel 42, take-up take-in guide wheel 43, chuck 44, electric cylinder 45, take-up control box 46, take-up motor 47, take-up rotary shaft 48, wire-up rail frame 49, wire-up linear guide 50, wire-up connecting rod 51, wire-up wheel 52.
In figures 1, 6 and 7, a submerged water tank 2 is arranged on a frame 1, an upper box 5 is erected on the frame 1 corresponding to the upper part of the water tank 2, a paying-off wire-feeding wheel 4 is arranged on the left side edge of the front side of the water tank 2, the paying-off wire-feeding wheel 4 is connected with a wire feeding direction-changing wire put in from the upper part and then feeds wires towards the front and rear middle positions of the water tank 2, the lower left side of the upper box 5 is connected with a paying-off wire-feeding wheel 4 through a water tank wire-feeding wheel 6 under a bracket and then feeds wires to a water tank wire-feeding direction-changing wheel 7 on the bracket, two groups of tower wheel groups 8 are also arranged under the upper box 5, each tower wheel group 8 comprises a front tower wheel 9, a rear tower wheel 10, a front tower wheel die carrier 11, a rear tower wheel die carrier 12 and a tower wheel wire-drawing die carrier 13, a front tower wheel 11 and a rear tower wheel die carrier 12 which are respectively arranged between the front tower wheel 9 and the rear tower wheel 10 from top to bottom, the water tank wire inlet reversing wheel 7 sends wires from the front side to a first cone pulley wire drawing die on a rear cone pulley die frame 12 after passing through a small circle on the upper part of a rear cone pulley 10 of a first cone pulley group, and passes through the first cone pulley wire drawing die on a front cone pulley die frame 11 after passing through a small circle on the upper part of a wire sending front cone pulley 9, so that wire winding, die penetrating and wire drawing operations are sequentially carried out, the reversing wheel 14 is transferred to a second cone pulley group after the last circle of the front cone pulley 9 passes through a cone pulley group between two cone pulley groups 8, the wire winding, die penetrating and wire drawing operations are also completed, the wire penetrating and wire drawing operations are carried out after the last circle of the front cone pulley of the second cone pulley group passes through a finished product die 15 hung under an upper box 5, and the finished product wire is upwards penetrated out after being converted through a finished product wire sending reversing wheel 16 and passing through a copper guide sleeve 18 in a horizontal wire sending guide ring 17.
The upper box body 5 is provided with a wire drawing motor 19, and the wire drawing motor 19 drives a speed reducer group 20 in the upper box body 5 to drive the two tower wheel groups 8.
In fig. 1 and 3, the upper case 5 is provided with a traction reversing wire passing wheel 21, a traction wheel 22, a straightener 23, a traction wire dividing wheel 24, a traction wire sending-out wheel 25, and a straightening wire sending-out reversing wheel 26. The finished product is sent out of the reversing wheel 16 and the copper guide sleeve 18 from bottom to top to the traction reversing wire passing wheel 21, the traction reversing wire passing wheel 21 winds and sends wires to the traction wheel 22, the traction wheel 22 pulls and sends wires to the straightener 23, the straightener 23 is outgoing wires and returns to the traction wheel 22, the traction wheel 22 winds and sends out to the traction wire distributing wheel 24, the traction wire distributing wheel 24 winds and returns to the traction wheel 22, more than one circle of the traction wheel 22 and the traction wire distributing wheel 24 winds according to the wire drawing processing requirement, the uniform distribution on the traction wheel of the steel wire 53 is ensured, and the subsequent sending out and wire collecting quality and precision are convenient to improve. More than one winding is finally sent to the traction sending-out wire passing wheel 25 through the traction wheel 22, and the traction sending-out wire passing wheel 25 winds and sends wires to the straightening sending-out reversing wheel 26.
In fig. 1, 4 and 5, a take-up stand 27 is further disposed on one side of the frame 1, a tension assembly is disposed on one end of the take-up stand 27 corresponding to the straightening and sending-out reversing wheel 26, a take-up assembly is disposed on the other end of the take-up stand, and the straightening and sending-out reversing wheel 26 is fed to the tension assembly from bottom to top and then fed to the take-up spool of the take-up assembly.
The tension assembly includes a tension access wheel 28, a tension take-out wheel 29, a tension control lever 30, a tension control wheel 31, a tension control weight 32, a hinge shaft 33, a tension sector 34, a linear sensor 35, a proximity switch 36, an upper limit post 37, and a lower limit post 38. The straightening and sending-out reversing wheel 26 sends wires to the tension access wheel 28 from bottom to top, the tension access wheel 28 winds and sends wires to the tension control wheel 31, the tension control wheel 31 winds and sends wires to the tension receiving and sending wheel 29, the tension receiving and sending wheel 29 sends wires to the wire collecting assembly, the tension control wheel 31 is arranged at one end of the tension control rod 30, the middle air inlet hinge shaft 33 of the tension control rod 30 is hinged on the wire collecting frame 27, and tension control counterweights 32 are fixedly arranged at adjustable positions on two sides of the tension control rod. The upper limit post 37 and the lower limit post 38 are respectively arranged on the wire collecting frame 27, the right end rod body of the tension control rod 30 in fig. 4 is limited in the middle range of the upper limit post and the lower limit post, in fig. 5, the tension control rod 30 is connected with the hinge shaft 33 of the wire collecting frame in a penetrating way, the tension sector block 34 is connected with the hinge shaft in a penetrating way, the non-circular position of the tension sector block 34 is connected with the hinge shaft in a penetrating way to rotate in a follow-up way, in the figure, the distance from the hinge shaft 33 to the left side of the arc side of the tension sector block 34 is smaller than the distance from the hinge shaft 33 to the right side of the arc side of the tension sector block 34, a linear sensor 35 connected to a rack or the wire collecting frame and used for detecting the gap between the detection and the left side below of the arc side is arranged below the left side of the arc side of the tension sector, and a proximity switch 36 connected to the wire collecting frame is correspondingly arranged at the radius side of the arc change right side of the tension sector.
When the wire breakage happens accidentally, as shown in fig. 4, the right side of the tension control rod 30 is rotated clockwise to sink under the action of the tension control wheel 31 and the right tension control counterweight 32, at this time, the tension sector 34 in fig. 5 is rotated anticlockwise to the limit position of the right radius side rotation, and the proximity switch 36 obtains a control signal to alarm the wire breakage; in fig. 4, when the tension control 30 reciprocally rotates between the upper and lower limit posts to raise and lower the tension of the wound wire adjusted by the tension control wheel 31, as in fig. 5, the tension sector 34 rotates around the hinge shaft 33, the tension can be fed back in real time, and when the linear sensor 35 detects that the gap distance is minimum, the right side of the tension sector 34 rotates to the linear sensor position, which represents that the tension is maximum.
In fig. 1 and 4, the winding assembly comprises a winding moving column 41, a winding access reversing wheel 42, a winding access guide wheel 43, a chuck 44, an electric cylinder 45, a winding control box 46, a winding motor 47, a winding rotating shaft 48, a winding track frame 49, a winding linear guide rail 50, a winding connecting rod 51 and a winding wheel 52, wherein the winding moving column 41 is arranged at the left side in fig. 4 and can slide left and right at the upper beam position of the winding frame 27, the winding moving column 41 is provided with the winding access reversing wheel 42, the winding access guide wheel 43 and the electric cylinder 45, the tension receiving and discharging wheel 29 feeds the winding access reversing wheel 42, the winding access reversing wheel 42 is downwards reversed to feed the winding access guide wheel 43, the winding access guide wheel 43 feeds the winding to the chuck 44 of the electric cylinder 45 towards the left and is in a steel wire clamping state, the left winding frame or the frame in fig. 4 is provided with a winding control box 46, a winding motor 47 is arranged in the winding control box 46, the winding motor 47 extends out of a winding rotating shaft 48 to the left, a winding rail frame 49 is arranged above the winding control box 46, the winding rail frame 49 is axially arranged along the winding rotating shaft 48, a winding linear guide 50 is movably arranged on the winding rail frame 49, the winding linear guide 50 receives a winding connecting rod 51 axially along the winding rotating shaft, the winding connecting rod rotates to penetrate through a winding drum 52, steel wires are clamped in chucks during initial operation, and the winding rotating shaft 48 is directly connected with the guide wheel 43 by winding or is then connected with the winding drum 52 by the chucks after being wound on the winding drum 52.
On the basis of the embodiment, the multi-wire drawing machine can also meet the requirement of drawing multiple wires together and winding the wires on the same spool, as shown in fig. 1 and 4, the multi-wire access reversing wheel 39 and the multi-wire take-out reversing wheel 40 with the winding faces perpendicular to each other are required to be arranged on the right side of the wire receiving frame 27, the multi-wire access reversing wheel and the multi-wire take-out reversing wheel are of a wheel groove or multi-wheel groove structure, the number of wheel grooves is selected according to the required winding wire passes, more than one water tank wire drawing machine adjusts the positions of the multi-wire access reversing wheel 39 leftwards according to fig. 8, so that the tension take-out wheel 29 winds the multi-wire take-out reversing wheel 40, then upwards feeds the multi-wire to the multi-wire access reversing wheel 39 of the respective wire drawing machine, more than one multi-wire access reversing wheel 39 feeds the multi-wire take-out reversing wheel 40 after being changed, and the multi-wire take-out reversing wheel is wound and fed to a wire receiving assembly. The application embodiment can meet the requirement of multi-wire drawing and multi-wire integrated winding.
In this embodiment, two sides of the upper box body can be driven to turn over and support on the frame, and the structure of the upper box body in the turnover water tank wire drawing machine belongs to the prior art, and the application is not described in detail.
In this embodiment, the top and bottom directions of the cone pulleys of two adjacent cone pulley sets are the same, and the steering wheel of the cone pulley set is inclined from the front cone pulley set to the first ring direction of the rear cone pulley set in fig. 6.
In this embodiment, the upper part of the water tank 2 is opened, and the upper tank body 5 spans the opening and has a reversible structure. The water tank 2 is provided with a water inlet pipe, which is not described in detail in the present application.
In this embodiment, the wire passing, wire winding and die drawing of the front cone pulley 9, the rear cone pulley 10, the front cone pulley frame 11, the rear cone pulley frame 12 and the cone pulley drawing die 13 belong to the prior art, and the present application is not described in detail.
In this embodiment, the straightener 23 is a conventional technical device of wire drawing technology, and the inlet and outlet of the straightener are also provided with guide wheels, which are not described in detail in the present application.
Claims (12)
1. The utility model provides a water tank wire drawing machine, includes frame (1), goes up box (5), cone pulley wire drawing subassembly, sets up water tank (2) in the frame, establishes more than one set of cone pulley wire drawing subassembly in water tank (2), goes up box (5) and erects on frame (1), goes up to set up wire drawing motor (19) on box (5), and wire drawing motor (19) transmission connection cone pulley wire drawing subassembly, and outside unwrapping wire inserts the cone pulley wire drawing subassembly in water tank (2), its characterized in that: a finished product delivery assembly is further arranged in the water tank (2), and comprises a finished product delivery reversing wheel (16) and a finished product die (15), and the cone pulley wire drawing assembly delivers wires to the finished product delivery reversing wheel (16) through the finished product die (15); the upper box body (5) is provided with a traction reversing wire passing wheel (21), a traction wheel (22), a straightener (23), a traction sending wire passing wheel (25) and a straightening sending wire passing wheel (26), the finished product sending wire passing wheel (16) is used for feeding wires from bottom to top to the traction reversing wire passing wheel (21), the traction reversing wire passing wheel (21) is used for winding wires and feeding wires to the traction wheel (22), the traction wheel (22) is used for traction wire feeding to the straightener (23), the straightener (23) is used for leading wires to the traction sending wire passing wheel (25), the traction sending wire passing wheel (25) is used for feeding wires to the straightening sending wire passing wheel (26), one side of the frame (1) is also provided with a wire collecting frame (27), one end of the wire collecting frame (27) corresponding to the straightening sending wire passing wheel (26) is provided with a tension component, and the other end of the wire collecting frame (27) is provided with a wire collecting I-shaped wheel which feeds wires from bottom to the tension component;
the tension assembly comprises a tension access wheel (28), a tension receiving and discharging wheel (29), a tension control rod (30) and a tension control wheel (31), wherein the straightening and discharging reversing wheel (26) is used for feeding wires to the tension access wheel (28) from bottom to top, the tension access wheel (28) is used for winding wires and feeding wires to the tension control wheel (31), the tension control wheel (31) is used for winding wires and feeding wires to the tension receiving and discharging wheel (29), the tension receiving and discharging wheel (29) is used for feeding wires to the wire collecting assembly, the tension control wheel (31) is arranged at one end of the tension control rod (30), the middle part of the tension control rod (30) is hinged to the wire collecting frame (27), and tension control weights (32) are arranged on one side or two sides of the tension control rod (30); a tension sector block (34) is arranged on a hinge shaft (33) of the tension control rod (30) penetrating through the receiving frame (27), the non-circular position of the tension sector block (34) penetrates through the hinge shaft (33) to rotate in a follow-up manner, a linear sensor (35) connected to the frame (1) or the receiving frame (27) for detecting and controlling the gap between the circumferential edge and the circumferential edge is arranged on the outer side of the circumferential edge of the tension sector block (34), and a proximity switch (36) connected to the receiving frame (27) is correspondingly arranged at any one or two radial edge rotation limit positions of the tension sector block (34);
the wire collecting assembly comprises a wire collecting access reversing wheel (42), a wire collecting motor (47), a wire collecting rotating shaft (48) and a wire arranging assembly, wherein the wire collecting motor (47) is connected with the wire collecting rotating shaft (48), the wire collecting rotating shaft (48) is connected with the wire collecting I-shaped wheel in a penetrating manner, the wire arranging assembly comprises a wire arranging track frame (49), a wire arranging linear guide rail (50), a wire arranging connecting rod (51) and a wire arranging wheel (52), the wire arranging track frame (49) is axially arranged along the wire collecting rotating shaft (48), the wire arranging linear guide rail (50) is movably arranged on the wire arranging track frame (49), the wire arranging linear guide rail (50) is connected with the wire arranging connecting rod (51) along the axial direction of the wire collecting rotating shaft (48), the wire arranging connecting rod (51) is connected in a penetrating manner, and the wire tensioning assembly sends wires to the wire arranging wheel (52) through the wire collecting access reversing wheel (42) in a winding manner; the wire-collecting access reversing wheel (42) is arranged on the wire-collecting moving column (41), and the wire-collecting moving column (41) is erected on the wire-collecting frame in an axially adjustable moving state along the wire-collecting rotating shaft (48); the wire winding moving column (41) is also provided with a wire clamping assembly positioned below the wire winding access reversing wheel, the wire clamping assembly comprises a clamping head (44) for clamping and feeding wires, and the clamping head (44) is driven by an electric cylinder (45) or an air cylinder to be in a clamping or loosening state;
the multi-wire receiving frame is characterized in that the multi-wire receiving frame further comprises a multi-wire assembly higher than the tension assembly, the multi-wire assembly comprises a multi-wire access reversing wheel (39) and a multi-wire take-out reversing wheel (40) with vertical winding surfaces, the multi-wire access reversing wheel (39) and the multi-wire take-out reversing wheel (40) are of a wheel groove or multi-wheel groove structure, the tension assembly on more than one water tank wire drawing machine is upwards fed to the multi-wire access reversing wheel (39) of the respective wire drawing machine, the multi-wire access reversing wheel (39) is fed to the multi-wire access reversing wheel (39) on the last water tank wire drawing machine, the multi-wire take-out reversing wheel (40) is fed after the multi-wire access reversing wheel (39) is changed, and the multi-wire take-out reversing wheel (40) is wound to the wire receiving assembly.
2. A water tank wire drawing machine as defined in claim 1, wherein: the upper box body (5) is also provided with a traction branching wheel (24), the straightener (23) is led out to the traction wheel (22), the traction wheel (22) winds and feeds wires to the traction branching wheel (24), the traction branching wheel (24) winds and feeds wires back to the traction wheel (22) to wind more than one circle, and finally the traction wheel (22) feeds wires to the traction sending wire passing wheel (25).
3. A water tank wire drawing machine as defined in claim 1, wherein: still including unwrapping wire access subassembly, unwrapping wire access subassembly includes unwrapping wire inlet wire wheel (4) and water tank inlet wire wheel (6), and unwrapping wire inlet wire wheel (4) set up on frame (1) or in water tank (2) be by upper portion switching-over towards water tank (2) in water tank inlet wire wheel (6) send the silk access state, and water tank inlet wire wheel (6) set up be the level switching-over in water tank (2) towards cone pulley wire drawing subassembly send the silk access state.
4. A water tank wire drawing machine as defined in claim 1, wherein: the upper part (27) of the take-up frame is respectively provided with an upper limit post (37) and a lower limit post (38), and any end rod body of the tension control rod (30) is limited in the middle range of the upper limit post (37) and the lower limit post (38).
5. The water tank wire drawing machine of claim 4, wherein: the upper and lower position sensors are respectively arranged on the wire collecting frame (27) and face to the upper and lower limiting positions of the rotation of any end rod body of the induction tension control rod (30).
6. A water tank wire drawing machine as defined in claim 1, wherein: and a wire-collecting access guide wheel (43) perpendicular to the wire winding direction of the wire-collecting access reversing wheel (42) is further arranged below the wire-collecting access reversing wheel (42).
7. A water tank wire drawing machine as defined in claim 1, wherein: the two sides of the upper box body (5) can be driven to turn over and support on the frame (1).
8. A water tank wire drawing machine as defined in claim 1, wherein: the cone pulley wire drawing assembly and the finished product delivery assembly are connected below the upper box body (5) and are arranged in the water tank (2).
9. A water tank wire drawing machine according to claim 1 or 8, characterized in that: the cone pulley wire drawing assembly comprises more than one cone pulley group (8), the cone pulley group (8) comprises two cone pulleys, a front cone pulley die carrier and a rear cone pulley die carrier (11, 12), the front cone pulley die carrier and the rear cone pulley die carrier (11, 12) are respectively positioned at the front side and the rear side between the two cone pulleys, and cone pulley wire drawing dies (13) corresponding to the cone pulleys are arranged on the front cone pulley die carrier and the rear cone pulley die carrier (11, 12).
10. The water tank wire drawing machine of claim 9, wherein: all cone pulleys of more than two cone pulley groups (8) are arranged in the same straight line, and cone pulley group transfer reversing gears connected to front and rear cone pulley die frames (11, 12) are arranged between the cone pulley groups (8).
11. The water tank wire drawing machine as defined in claim 10, wherein: the top and bottom directions of the cone pulleys of the two adjacent cone pulley groups (8) are the same or opposite, and the transfer reversing wheels of the cone pulley groups are horizontal or inclined.
12. A water tank wire drawing machine as defined in claim 1, wherein: the finished product delivery assembly comprises a delivery guide ring (17), the finished product delivery reversing wheel (16) pays out upwards and passes through the delivery guide ring (17), and the inner wall of the delivery guide ring (17) is made of copper.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311099540.5A CN116809671B (en) | 2023-08-30 | 2023-08-30 | Water tank wire drawing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311099540.5A CN116809671B (en) | 2023-08-30 | 2023-08-30 | Water tank wire drawing machine |
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| CN116809671A CN116809671A (en) | 2023-09-29 |
| CN116809671B true CN116809671B (en) | 2023-11-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311099540.5A Active CN116809671B (en) | 2023-08-30 | 2023-08-30 | Water tank wire drawing machine |
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| CN (1) | CN116809671B (en) |
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| JPH08103813A (en) * | 1994-10-03 | 1996-04-23 | Bridgestone Metalpha Kk | Method and device for drawing of wire rod |
| CN2761301Y (en) * | 2004-12-10 | 2006-03-01 | 江苏金泰隆机电设备制造厂 | Water tank drawing machine of drawing wire 23 or 25 lines |
| CN2925663Y (en) * | 2006-04-28 | 2007-07-25 | 江苏金泰隆机电设备制造厂 | High-speed multi-passage drawing wireddrawing machine of cistern |
| CN102327909A (en) * | 2011-06-24 | 2012-01-25 | 无锡市常欣机电科技有限公司 | Water tank wire drawing machine |
| CN102363166A (en) * | 2011-11-16 | 2012-02-29 | 江苏高和机电股份有限公司 | Vertical water tank wire drawing machine |
| CN202336485U (en) * | 2011-11-30 | 2012-07-18 | 江苏金泰隆机电设备制造厂 | 19-23-pass special type overturning water tank drawing unit |
| CN208230546U (en) * | 2018-05-14 | 2018-12-14 | 湖北福星新材料科技有限公司 | A kind of steel wire drawing device |
| CN112620365A (en) * | 2021-01-26 | 2021-04-09 | 江阴市华硕机械制造有限公司 | Double-line water tank wire drawing machine |
-
2023
- 2023-08-30 CN CN202311099540.5A patent/CN116809671B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08103813A (en) * | 1994-10-03 | 1996-04-23 | Bridgestone Metalpha Kk | Method and device for drawing of wire rod |
| CN2761301Y (en) * | 2004-12-10 | 2006-03-01 | 江苏金泰隆机电设备制造厂 | Water tank drawing machine of drawing wire 23 or 25 lines |
| CN2925663Y (en) * | 2006-04-28 | 2007-07-25 | 江苏金泰隆机电设备制造厂 | High-speed multi-passage drawing wireddrawing machine of cistern |
| CN102327909A (en) * | 2011-06-24 | 2012-01-25 | 无锡市常欣机电科技有限公司 | Water tank wire drawing machine |
| CN102363166A (en) * | 2011-11-16 | 2012-02-29 | 江苏高和机电股份有限公司 | Vertical water tank wire drawing machine |
| CN202336485U (en) * | 2011-11-30 | 2012-07-18 | 江苏金泰隆机电设备制造厂 | 19-23-pass special type overturning water tank drawing unit |
| CN208230546U (en) * | 2018-05-14 | 2018-12-14 | 湖北福星新材料科技有限公司 | A kind of steel wire drawing device |
| CN112620365A (en) * | 2021-01-26 | 2021-04-09 | 江阴市华硕机械制造有限公司 | Double-line water tank wire drawing machine |
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| Publication number | Publication date |
|---|---|
| CN116809671A (en) | 2023-09-29 |
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