The proving installation that is used for composite core rod illumination ageing test
Technical field
The present invention relates to the field tests of used for transmission line wire, relate in particular to the proving installation of compound substance plug, specifically a kind of proving installation for composite core rod illumination ageing test.
Background technology
The used for transmission line wire generally forms by the aluminum steel that is used for conduction with for the heart yearn that bears tension force.Day by day urgent along with the continuous progress of the continuous lifting of electrical network transmission capacity, material technology and energy-saving and emission-reduction demand, wire both domestic and external manufacturer has released one after another a class and has adopted the compound substance plug to replace the novel conductive wire of traditional steel core.That this type of wire has is lightweight, intensity is large, thermal expansivity is little, current-carrying capacity is large, the series of advantages of corrosion resistance and good, can extensively try out in occasions such as large capacity, large drop, heavy icing areas.But because its heart yearn has been replaced by the compound substance that is comprised of fortifying fibre and resin, therefore must examine it to form the illumination aging resisting performance of resin.
At present the examination of resin illumination aging resisting performance mainly contained two class methods: a class is the heavy natural sunning aging test, is about to sample and directly is positioned under the solar radiation condition of physical environment, behind quite long one-period, its performance is examined; Another kind of is artificial illumination ageing test, namely adopts the method for manual simulation's daylight, sample is put into the exposure experiments to light case, the exposure experiments to light of strengthening.As adopt the heavy natural sunning aging test, then because earth rotation forms rise and the landing of the sun, make sunlight can from all angles fully and relatively equably irradiation to the surface of sample, if but adopt the artificial lighting aging test, then light source and the specimen mounting in the chamber all is fixed, therefore can't make sample receive uniform irradiation, cause the compound substance plug to be not quite similar at the performance degradation of its sensitive surface and shady face after artificial lighting is aging, affect the reliability of test findings.
Summary of the invention
What the present invention will solve is the problems referred to above that prior art exists, and aims to provide a kind of solar radiation condition of energy simulating natural environment and easy to operate proving installation.
For addressing the above problem, the present invention is by the following technical solutions: the proving installation that is used for composite core rod illumination ageing test, comprise casing and case lid, it is characterized in that being provided with fluorescent tube in the described case lid, be provided with specimen mounting in the described casing, described specimen mounting comprises motor, gear train and one or more sample holder that is arranged side by side and the rotating mechanism that is arranged on the support body, and described each sample holder and rotating mechanism comprise a pair of sample clamping mechanism and spur gear that is arranged on the described casing left and right sides; Described each sample clamping mechanism comprises gland bonnet, rubber plug and central shaft; Described gland bonnet offers center sample jack, and is flexibly connected with the inner of described central shaft; Described rubber plug also offers center sample jack, and is embedded in the built-in chamber of gland bonnet and central shaft coupling part; The outer end of the central shaft of right side sample clamping mechanism is connected with described spur gear, and the spur gear of each sample holder and rotating mechanism meshes successively; The central shaft of one of them sample holder and rotating mechanism and described gear train interlock.
Proving installation for composite core rod illumination ageing test of the present invention, can make things convenient for clamping and revolution to compound substance plug sample, sample is being carried out in the irradiation sample being turned round, what make sample circumferentially can both be subject to evenly controlled irradiation, the performance that guarantees sample can decay when illumination ageing is tested equably, thereby more approaching with actual conditions, improved the reliability of test.Therefore of the present inventionly have that simple in structure, reliable transmission, clamping are convenient, rotating speed evenly and the convenient characteristics such as controlled, and can sample be increased and decreased neatly according to the size of test demand or chamber.
According to the present invention, described gland bonnet and described central shaft can be flexibly connected in the following manner: described gland bonnet is provided with inner bolt hole, cooperates with external thread on the described central shaft.
According to the present invention, described gland bonnet and described central shaft also can be flexibly connected in the following manner: offer inner bolt hole on the described central shaft, cooperate with external thread on the described gland bonnet.
As a further improvement on the present invention, described central shaft is provided with dress sample breach, and described rubber plug is clamp-oned the sample installation position by this dress sample breach.
Further improve again as of the present invention, also be provided with rolling bearing on the described central shaft, described rolling bearing places on the bearing spider, described bearing spider is arranged on the described support body, the both sides of described bearing spider seal with bearing cover, can can't be penetrated into the gear position by bearing by the interior steam of warranty test case.Adopt rolling bearing to make it to cooperate with central shaft, can reduce the rotary resistance of gear.
Further improve as of the present invention, described spur gear is connected with described central shaft by key again.
Further improve as of the present invention, described gear train is bevel gear drive or belt pulley transmission again.Every kind of kind of drive has relative merits separately, but relatively even in order to guarantee the circumferential irradiation of accepting of sample, gear-driven form is paid the utmost attention in suggestion among the present invention, because can guarantee the constant of instantaneous transmission ratio during gear drive, and belt gear and chaindriven instantaneous transmission ratio change.Adopt the gear train of gear-driven form, transmit the power of being exported by motor and change transmission direction by bevel-gear sett.The advantages such as this type of kind of drive has compact conformation, and reliability is high, easy to maintenance.Adopt the bel-drivenn gear train, by a pair of belt pulley and the belt transmission power by motor output.This type of kind of drive has the advantages such as stable drive, noise is little, motor position is relatively adjustable.In actual tests, the control methods of the kind of drive, motor type and rotating speed can be selected according to the specific design of test or chamber.
Further improve as of the present invention, described motor and gear train are arranged on spur gear one side of sample holder and rotating mechanism.Sample holder of gear train and outermost and rotating mechanism interlock.
Description of drawings
Fig. 1 is the structural drawing that the present invention is used for the proving installation of composite core rod illumination ageing test.
Fig. 2 is the structural representation of specimen mounting of the present invention, does not show support body among the figure.
Fig. 3 is the structural representation of sample holder of the present invention and rotating mechanism, does not show the sample clamping mechanism in left side among the figure.
Fig. 4 is the assembling synoptic diagram of sample holder of the present invention and rotating mechanism, does not show the sample clamping mechanism in left side among the figure.
Fig. 5 is the structural representation of sample clamping mechanism of the present invention.
Fig. 6 is the gear train synoptic diagram of gear-driven form of the present invention.
Fig. 7 is the gear train synoptic diagram of belt gear form of the present invention.
Embodiment
With reference to Fig. 1, proving installation for composite core rod illumination ageing test of the present invention, comprise casing 4 and case lid 3, be provided with fluorescent tube 1 in the described case lid 3, be provided with specimen mounting 5 in the described casing 4, described specimen mounting 5 comprises motor 6, gear train and a plurality of sample holder that is arranged side by side and the rotating mechanism 31 that is arranged on the support body 30.Test stand 5 can integral body be included in the illumination ageing testing machine, and is fixed on the inwall of casing 4.And the quantity of the sample holder that test stand 5 comprises and rotating mechanism 31 can be carried out free increase and decrease according to the size of casing 4, and namely the quantity of sample 2 can be done flexible change.When testing, only need first sample 2 to be clamped in the two ends of test stand 5, the case lid 3 that closes can be opened testing machine and carry out the illumination ageing test.
With reference to Fig. 2, specimen mounting 5 mainly is comprised of the motor 6 on the support body 30, gear train and a plurality of sample holder that is arranged side by side and rotating mechanism 31, and described each sample holder and rotating mechanism 31 comprise a pair of sample clamping mechanism 7 of described casing 4 left and right sides, 32 and spur gears 9 of being arranged on.In the present embodiment, gear train adopts gear drive, is made of a pair of intermeshing bevel gear 8,9.Sample carries out clamping by the clamping device 7,32 at two ends, can at the uniform velocity turn round around the axle center at the trial.Be arranged on the central shaft 17 of each clamping device 7 on right side spur gear 9 is installed, add bevel gear 8 on the axle of a clamping device of outermost as transferring power.By the rotation of motor 6, make to be assemblied in bevel gear on the motor 6 10 and to drive the bevel gear 8 that is assemblied on the sample clamping mechanism central shaft 17 and rotate, two bevel gears 8,10 axis are 90 ° and arrange.The spur gear 9 coaxial with bevel gear 8 is driving gear, and the spur gear 9 of all the other each sample holders and rotating mechanism is follower gear.Follower gear and the driving gear adjacent with driving gear mesh, and all follower gears and driving gear are arranged on the same surface level.Also intermesh between each follower gear, successively transferring power.Because the specification of each spur gear 9 and measure-alike, therefore the velocity of rotation of each gear is in full accord, and the linear velocity on sample 2 circumference is all fully equal at any time, guaranteed that sample 2 is when testing, also uniformity of suffered irradiation has improved the reliability of test on its circumferencial direction.By rotative speed that can adjusting sample 2 to the adjustment of motor speed, and be the quantity of capable of regulating sample by the increase and decrease to follower gear quantity.Therefore test stand of the present invention have that simple in structure, reliable transmission, clamping are convenient, rotating speed evenly and the convenient characteristics such as controlled, and can sample be increased and decreased neatly according to the size of test demand or chamber.
With reference to Fig. 3, described each sample holder and rotating mechanism 31 comprise a pair of sample clamping mechanism 7 of described casing 4 left and right sides, 32 and spur gears 9 of being arranged on.Do not show the sample clamping mechanism 32 in left side among the figure, the sample clamping mechanism 32 in this left side is identical with sample clamping mechanism 7 structures on right side.
Sample clamping mechanism 7 comprises gland bonnet 11, rubber plug 18 and central shaft 17.Also be provided with rolling bearing 16 on the described central shaft 17, described rolling bearing 16 places on the bearing spider 13, and described bearing spider 13 is arranged on the described support body 30, and the both sides of described bearing spider 13 seal with bearing cover 12,14.The outer end of central shaft 17 is connected with described spur gear 9.
The clamping of sample and rotating mechanism wiring layout process are as follows: the left end that rubber plug 18 and gland bonnet 11 is assemblied in order central shaft 17, bearing cover 12, bearing spider 13, rolling bearing 16, bearing cover 14, spur gear 9 and set nut 15 are assemblied in the right-hand member of central shaft 17 in order, and each part that is driven on the central shafts 17 by spur gear 9 turns round.For reducing the rotary resistance of gear, adopt rolling bearing 16 that spur gear 9 is cooperated with central shaft 17.
With reference to Fig. 4, because sample is the thin rod of major axis shape, for sample 2 can strictly be turned round around axis at the trial, must guarantee that then sample, central shaft and gear are fully coaxial.Simultaneously in order to take into account the facility that sample is installed, the present invention has adopted sample clamping mechanism 7,32 as shown in Figure 5, at the two ends of sample is on the two side of chamber sample clamping mechanism to be installed all. Sample clamping mechanism 7,32 gland bonnet 11 offer center sample jack 21, and described gland bonnet 11 is provided with inner bolt hole 21, and cooperate with external thread 23 on the described central shaft 17.Described rubber plug 18 also offers center sample jack 22.Described central shaft 17 is provided with dress sample breach 20.
When sample is installed, at first the two ends of sample are inserted in gland bonnet 11 and rubber plug 18 successively, then rubber plug 18 is clamp-oned the sample installation position by the dress sample breach 20 on the central shaft 17, screw by the screw thread 23 of gland bonnet 11 with outer ring, sample installation position again.Because center sample jack 22, the outer wall of rubber plug 22 and the inwall of sample installation position of rubber plug 22 all are circular cone or the face of cylinder of concentric, therefore sample 2 must be concentric with central shaft 17 behind the rubber plug 18 of packing into, makes the radial circular run-out error of sample 2 when rotation drop to minimum.
With reference to Fig. 5, the present invention adopts the structural representation of embodiment of the gear train of gear-driven form, transmits by the power of motor output and changes transmission direction by bevel-gear sett 8,10.The advantages such as this type of kind of drive has compact conformation, and reliability is high, easy to maintenance.
With reference to Fig. 6, the present invention adopts the structural representation of the embodiment of bel-drivenn gear train, by a pair of belt pulley 26,28 and belt 27 transmit power by motor 6 outputs.This type of kind of drive has the advantages such as stable drive, noise is little, motor position is relatively adjustable.
In actual tests, the control methods of the kind of drive, motor type and rotating speed can be selected according to the specific design of test or chamber.
What should be understood that is: above-described embodiment is just to explanation of the present invention, rather than limitation of the present invention, and any innovation and creation that do not exceed in the connotation scope of the present invention all fall within protection scope of the present invention.