CN102322802A - Measuring device for minute displacement of non-contact type rotating object - Google Patents

Measuring device for minute displacement of non-contact type rotating object Download PDF

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CN102322802A
CN102322802A CN201110159067A CN201110159067A CN102322802A CN 102322802 A CN102322802 A CN 102322802A CN 201110159067 A CN201110159067 A CN 201110159067A CN 201110159067 A CN201110159067 A CN 201110159067A CN 102322802 A CN102322802 A CN 102322802A
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laser sensor
measured
cmos laser
displacement
cmos
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CN102322802B (en
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吴燎兰
邓谨
张继红
裘文阳
韩康玮
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ELECTROMECHANICAL PRODUCTS DETECTING TECHNOLOGY CENTER OF SHANGHAI ENTRY-EXIT INSPECTION AND QUARANTINE BUREAU
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ELECTROMECHANICAL PRODUCTS DETECTING TECHNOLOGY CENTER OF SHANGHAI ENTRY-EXIT INSPECTION AND QUARANTINE BUREAU
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Abstract

The invention relates to a measuring device for the minute displacement of a non-contact type rotating object, which is characterized in that a displacement sensor is used for realizing the measurement on the depth, small-distance displacement and physical quantity of various grooves with different specifications in terms of the control and data acquisition of the device. An object to be measured for measurement is arranged on a displacement measuring platform; after entering the measuring state, the measuring platform begins to rotate at constant speed by using a motor; a HLC (High Level Compiler) begins to circularly scan and acquire data (the displacement sensor is used for acquiring data); the data is stored in a controller at the same time for carrying out operational analysis; a circumferential stop bit is obtained by using an OMRON coder; after the data acquisition is stopped, the controller sends out data to a PC (personal computer); and the PC (personal computer) fits the data into corresponding graphs for two times and outputs a result. The measuring device has the advantages of high degree of automation in the whole process, high precision and convenience in use and the like. The measuring device also can be used for measuring the distance from each point of the output shaft rotating surface of a measured rotating object on the practical surface in the same transverse section to a reference axis.

Description

Contactless rotating object micro-displacement measurement device
Technical field
The present invention relates to the field of measurement of electric tool, relate in particular to a kind of contactless rotating object micro-displacement measurement device.
  
Background technology
In our daily life, use products such as electric tool, body-building apparatus through regular meeting, owing to the product of such mechanical motion in use owing to invalid or irrational reason of mechanical protection, may produce harm to the person.For this type of harm is reduced to minimum; All all corresponding requirement of shelter can be proposed in the corresponding safety standard both at home and abroad to moving component braking time, movement velocity, the material deformation amount of product; Because we relate to the test of working time, noncontact high speed running speed degree and micro-displacement variable quantity in short-term through regular meeting; Because such movement change amount is extremely small, and can't contact measurement, if adopt traditional detection method to meet the demands.
Traditional displacement measuring device such as roundness measuring equipment, beat appearance etc., its probe normally adopts the contact position to claim sensor, under certain test pressure, the measured workpiece surface is measured.But receive various condition restriction; Do not allow contact damage like working surface; Perhaps to soft, hard brittle material and special geometric shape surface (like interrupted surface, surface that radius-of-curvature is little etc.), superelevation precision surface (like semiconductor membrane, precision optics part); This moment, traditional tangent displacement sensor can't satisfy test request, also just can't obtain measurement data accurately.
With tradition object displacement measurement mechanism to be measured is example, and traditional object displacement measurement mechanism to be measured can be regarded as a kind of profile tester.During test, to guarantee that earlier high precision contact probe contacts with the effective of subject surface to be measured, is evenly rotated by the tested object to be measured of motor-driven, simultaneously image data again.Because the interval separate slot width of its measured surface of object to be measured after the groove milling also is unlikely to have influence on passing through of probe at 0.2-0.5mm.When the characteristic of obviously decline and rising appears in the detected displacement signal of popping one's head in, determine invalid notch data through software processes and also reject, just can draw the valid data of object outline to be measured then.But to not milling the object to be measured of groove, it is just powerless to change the touch probe.Testing tool adopts tangent displacement sensor basically between sheet commonly used both at home and abroad at present.
One piece of article " error testing appearance between contactless object sheet to be measured " of being delivered by the Wang Qing of Shanghai Electric Tool Research Institute fine jade etc. was disclosed in " electric tool " in 2011; Contactless object sheet to be measured between the error testing appearance is according to object copper bar to be measured and mica sheet metal and nonmetal between difference; To pop one's head in copper coin regard fixed polar plate and mobile pole plate respectively as, solve the testing requirement of error between not groove milling object sheet to be measured effectively.Adopt air dielectric variable pitch type capacitive transducer.Two sensor boards form a plane-parallel capacitor, and a battery lead plate immobilizes, and another pole plate is apart from the d response change; As long as measure the variation of electric capacity; Just can survey the polar plate spacing variable quantity,, calculate object displacement to be measured owing to can carry out effective analog to digital conversion through computing machine etc.Though this test mode has and does not have friction, do not have characteristics such as wearing and tearing and inertialess, has following shortcoming:
At first, this variation of measuring electric capacity is an analog quantity, and the back calculates the displacement of object to be measured again through analog to digital conversion etc., and precision is not high.
Subsequently, the object to be measured that existing tester can not be directed against different model, different-diameter provides seamless measurement, uses inconvenient.
That is to say that there is the technical matters that measuring accuracy is not high, automaticity is not high, use is inconvenient in existing displacement measuring device.
  
Summary of the invention
The present invention provides a kind of contactless rotating object micro-displacement measurement device, has the technical matters that measuring accuracy is not high, automaticity is not high, use is inconvenient in the prior art to solve.
A kind of non-contact displacement measurement device comprises displacement measurement platform and control platform, wherein:
The displacement measurement platform further comprises pedestal, is arranged on object clamping movement to be measured and control device and CMOS laser sensor and sensor base clamping device on the pedestal; Object clamping movement to be measured further comprises buncher with control device, be connected the clamp device of buncher and in order to know the photoelectric encoder of buncher rotating speed; Fixing object to be measured of clamp device and the axle consistent with its internal diameter; The CMOS laser sensor is arranged on the sensor base clamping device, and said CMOS laser sensor faces object to be measured;
Said control platform comprises controller and PC at least; PC connects controller; Said controller electrically connects photoelectric encoder and CMOS laser sensor respectively; In order to receiving the signal that the CMOS laser sensor transmits and transmission circumference start bit information, the stop bit signal of photoelectric encoder, and restore the contour shape of commutator, calculate the maximal value of the adjacent two diameter run-out differences of commutator through PC.
Preferably, be respectively provided to few one or more adjusting gears on the said sensor base clamping device: adjusting gear, left and right sides adjusting gear and front and back adjusting gear up and down.
Preferably, the axle of the movable fixedly different inner diameters of clamp device, the object to be measured of the corresponding a kind of specification of the internal diameter of said axle.
Said buncher is connected to the output coupling shaft through belt pulley, and photoelectric encoder is connected to an end of exporting coupling shaft through a mandrel connector, and the other end of output coupling shaft is connected to object to be measured through another mandrel connector.
Displacement measurement method between a kind of contactless commutator segment may further comprise the steps:
(1) displacement measurement platform and control platform are provided; The displacement measurement platform further comprises pedestal, is arranged on object clamping movement to be measured and control device, CMOS laser sensor and sensor base clamping device on the pedestal; Object clamping movement to be measured further comprises buncher with control device, be connected the clamp device of buncher and in order to know the photoelectric encoder of buncher rotating speed; Fixing object to be measured of clamp device and the axle consistent with its internal diameter; The CMOS laser sensor is arranged on the sensor base clamping device, and said CMOS laser sensor faces object to be measured, and the control platform comprises controller and PC at least;
When (2) measuring between commutator segment displacement, after the buncher rotational translation such as photoelectric encoder, send circumference start bit information to controller;
(2) after controller receives the circumference start bit information of photoelectric encoder transmission, receive the signal that the CMOS laser sensor is gathered;
(3) after controller receives the circumference stop bit that photoelectric encoder sends, end to receive the signal that the CMOS laser sensor is gathered, handle the CMOS laser sensor and send Information Monitoring, therefrom obtain from the range information of reference point to commutator face each point;
(4) after PC receives those information, calculate and restore profile between commutator segment.
A kind of contactless motion state Motor Shaft radial pulsation measurement device comprises Motor Shaft radial pulsation measurement platform and control platform, wherein:
Motor Shaft radial pulsation measurement platform further comprises pedestal; Be provided with on the said pedestal and treat measured motor, CMOS laser sensor and sensor base clamping device; The CMOS laser sensor is arranged on the sensor base clamping device, and said CMOS laser sensor faces treats measured motor;
Said control platform comprises Programmable Logic Controller and PC at least; Said Programmable Logic Controller electrically connects PC and CMOS laser sensor respectively; In order to receiving the signal that the CMOS laser sensor transmits, through PC restore tested motor shaft rotary surface in same transverse section on the real surface each point to the variation of reference axis wire spacing.
Preferably, on pedestal, be provided with one and be used to clamp the clamp device of treating measured motor.
A kind of contact motion state Motor Shaft radial pulsation measurement method comprises:
(1) a Motor Shaft radial pulsation measurement platform and control platform are provided; Wherein: Motor Shaft radial pulsation measurement platform further comprises pedestal; Be provided with on the said pedestal and treat measured motor, CMOS laser sensor and sensor base clamping device; The CMOS laser sensor is arranged on the sensor base clamping device, and said CMOS laser sensor faces treats measured motor; , said control platform comprises Programmable Logic Controller and PC at least;
(2) preestablish the termination condition of Motor Shaft radial pulsation measurement;
(3) under the unsatisfied situation of condition, receive the sampled signal that the CMOS laser sensor transmits, this signal indication is from the range information of reference point to motor surface each point;
(4) under termination condition satisfies situation, through PC restore tested motor shaft rotary surface in same transverse section on the real surface each point to the maximum variation of reference axis wire spacing.
Compared with prior art, the present invention has the following advantages:
The present invention not only provides a kind of contactless object displacement measuring mode to be measured, and all adopts digital quantity to handle from measuring to output, and precision is very high.
Aspect the control and data acquisition of this displacement measurement system, realize the measurement of various different size depths of groove, small distance displacement and physical quantity through displacement transducer.Applied code has JB/T10107.
Figure 2011101590676100002DEST_PATH_IMAGE001
installs test and uses object to be measured on the displacement test platform; After getting into detected state; Test platform begins at the uniform velocity to rotate with motor; HLC begins scan round image data (by the displacement transducer image data); The slave computer PLC system that data are saved in KEYENCE KV-1000 simultaneously carries out operational analysis, draws the stop bit of circumference through the OMRON scrambler, stops after the data acquisition slave computer and sends data and give host computer; Host computer is corresponding figure according to the data quadratic fit, and the output result.Advantages such as whole process automation degree is high, and is easy to use.
Description of drawings
Fig. 1 is a kind of schematic diagram of contactless rotating object micro-displacement measurement device;
Fig. 2 is a kind of instance graph of contactless rotating object micro-displacement measurement device;
Fig. 3 is an object outline synoptic diagram to be measured;
Fig. 4 is a diagram of the reduction process of contactless rotating object micro-displacement measurement process;
Fig. 5 is for being a kind of schematic diagram of contactless motion state Motor Shaft radial pulsation measurement device;
Fig. 6 is a kind of instance graph of contactless motion state Motor Shaft radial pulsation measurement device;
Fig. 7 is another instance graph of a kind of contactless motion state Motor Shaft radial pulsation measurement device.
Embodiment
Describe the present invention in detail below in conjunction with accompanying drawing.
A kind of non-contact displacement measurement device comprises displacement measurement platform and control platform, wherein:
The displacement measurement platform further comprises pedestal, is arranged on object clamping movement to be measured and control device and CMOS laser sensor and sensor base clamping device on the pedestal; Object clamping movement to be measured further comprises buncher with control device, be connected the clamp device of buncher and in order to know the photoelectric encoder of buncher rotating speed; Fixing object to be measured of clamp device and the axle consistent with its internal diameter; The CMOS laser sensor is arranged on the sensor base clamping device, and said CMOS laser sensor faces object to be measured;
Said control platform comprises Programmable Logic Controller at least; Said Programmable Logic Controller electrically connects photoelectric encoder and CMOS laser sensor respectively; In order to the signal of reception CMOS laser sensor transmission and the signal of photoelectric encoder; Draw the rotating speed that draws object to be measured behind the circumference stop bit through photoelectric encoder; Through the CMOS laser sensor obtain subject surface to be measured on same transverse section the real surface each point to the reference axis wire spacing, thereby obtain the measurement of various different size depths of groove, small distance displacement and physical quantity, and then fit to subject surface contour pattern to be measured.
  
Application examples 1
Below be that example is explained the non-contact displacement measurement device with displacement measurement between contactless commutator segment.
See also Fig. 1, the principle example figure of displacement measuring device between a kind of contactless commutator segment.It comprises displacement measurement platform 1 and control platform 2 between commutator segment, wherein:
Control platform 2 comprises host computer 21 (being PC again) and slave computer 22, and slave computer 22 is a controller.
Host computer 21: select touch panel computer for use.Host computer is accomplished man-machine interface, data communication and data processing function.
Slave computer 22: accomplish system monitoring and data acquisition, calculation function.
Input interface:, therefore select for use laser sensor as this project data entering apparatus because the collection of motor message and displacement requires that speed is fast, precision is high.
Output interface: select solid-state relay for use, accomplish the system data control function.
Displacement measurement platform 1 further comprises commutator clamping movement and control device 13, CMOS laser sensor 34 and sensor base clamping device 35 (34 and 35 can merge into laser sensor and hold assembly 14) between commutator segment; The commutator clamping movement further comprises buncher 31 with control device 13, is connected the clamp device 32 and the photoelectric encoder 33 in order to know the buncher rotating speed of buncher; Clamp device 32 fixing commutators to be measured and the axle consistent with its internal diameter; CMOS laser sensor 34 is arranged on the sensor base clamping device 35, and CMOS laser sensor 34 faces commutator to be measured.
Controller electrically connects photoelectric encoder 33 and CMOS laser sensor 35 respectively; In order to the signal of reception CMOS laser sensor 35 transmission and transmission circumference start bit information, the stop bit signal of photoelectric encoder; And restore the contour shape of commutator through PC, calculate the maximal value of the adjacent two diameter run-out differences of commutator.
Photoelectric encoder 33 is a kind of sensors that the geometry of machinery displacement on the output shaft converted to pulse or digital quantity through opto-electronic conversion.This is to use maximum sensors at present, and photoelectric encoder is made up of grating dish and photoelectric detection system.The grating dish is on the plectane of certain diameter, to open several slots five equilibrium.Because photoelectric code disk is coaxial with motor, during the motor rotation, grating dish and motor are with the speed rotation, and the pick-up unit of forming through electronic components such as light emitting diodes detects the some pulse signals of output; The rotating speed that just can reflect current motor through the number of calculating per second photoelectric encoder output pulse.In addition, for judging sense of rotation, code-disc also can provide the two pulse signals of phase phasic difference 90 degree.Photoelectric encoder is a kind of angle (angular velocity) pick-up unit, and it will input to the angular metric of axle, utilize photoelectricity transformation principle to convert corresponding electric pulse or digital quantity to, and it is little to have a volume, and precision is high, reliable operation, advantages such as interface digitizing.It is widely used in numerically-controlled machine, panoramic table, servodrive, robot, radar, military target mensuration etc. needs in the device and equipment of detection angles.In this instance, the resolution that 33 problems of photoelectric encoder select for use Japan OMRON to produce is 1000 E6B2-CWZ1X type photoelectric encoder, to satisfy the requirement that detects.
CMOS laser sensor 34 has been used the measuring method of triangle principle, when changing with the distance between the commutator to be measured, also can change by the position of light sub-prime.Light income is to detect with CMOS.The combination of distance and light income has solved till now the relatively multipath reflection object detection problem of difficulty, can very stably detect.CMOS is the equipment that has the light receiving element of a plurality of proper alignment.
In the present embodiment, CMOS laser sensor 34 selects for use LV series digit length that Japanese KVELOCE company produces apart from laser sensor, to satisfy the requirement that detects.
LV series digit length is made up of apart from laser sensor sensing head and LV-21A amplifier two parts the LV-H32 number length apart from laser sensor.Even utilize semiconductor can make the LV series of products also can generate strong beam spot at a distance as light source.Even when wide, the LV series of products also can accurately detect and distinguish, and utilize light emitting diode can not reach this point as the sensor of light source.LV-H32 has following characteristics:
LV-H32 gives full play to the effect of super high power laser, and the furthest of detection can reach 1000mm, exceeds 30 times than any traditional sensor.Even target is a black, can only reflect a spot of laser beam, also can carry out stable detection.
Beam spot can be focused on a very little target.
Regardless of the distance that detects distance, can adjust the diameter of luminous point through the rotation focusing knob according to the size of commutator to be measured.
Displacement measurement platform 1 can be made structure as shown in Figure 2 between commutator segment; One pedestal 6; On pedestal 6, be provided for the sensor base clamping device 34 of clamping CMOS laser sensor 35; Be respectively provided to few one or more adjusting gears on the sensor base clamping device 34: adjusting gear, left and right sides adjusting gear and front and back adjusting gear up and down, so that can comprehensive adjustment CMOS laser sensor, can adjust luminous point to switching-over.One commutator clamping movement and control device 13 can also be set, outside the output shaft of adjustment motor 31 is presented in this device 13, so that can pass through clamping device clamping commutator 7 to be measured on pedestal.Adjustment motor 31 can be adjusted rotating speed of motor through the adjustment button 8 outside being arranged on and (adjust the rotating speed of motor 31 through adopting adjustment button 8; This design; Make that displacement measurement platform 1 has extraordinary versatility between commutator segment; Can adapt to the detection that the rotating speed of motor 31 is had demands of different), and the adjustment motor 31 also connect photoelectric encoder 33 so that photoelectric encoder 32 can be good at detecting rotating speed of motor.In this example, buncher is connected to the output coupling shaft through belt pulley, and photoelectric encoder is connected to an end of exporting coupling shaft through a mandrel connector, and the other end of output coupling shaft is connected to object to be measured through another mandrel connector.
Below specify the measuring method of commutator segment to displacement:
A1: when measuring between commutator segment displacement, after the buncher rotational translation such as photoelectric encoder, send circumference start bit information to controller;
A2: after controller receives the circumference start bit information of photoelectric encoder transmission, receive the signal that the CMOS laser sensor is gathered;
A3: after controller receives the circumference stop bit that photoelectric encoder sends, end to receive the signal that the CMOS laser sensor is gathered, handle the CMOS laser sensor and send Information Monitoring, therefrom obtain from the range information of reference point to commutator face each point.The signal that common CMOS laser sensor collects is an analog information, and controller carries out analog to digital conversion to it earlier, then, and deal with data (such as filtering out some gibberishes etc.)
(4) after PC receives those information, calculate and restore profile between commutator segment.PC receives those information, can restore status data between the commutator segment of saw dentation, after simulate profile between commutator segment (as shown in Figure 3).
Such as, those information that PC receives all are range informations, promptly each of commutator outside surface put the distance of corresponding basic point: d1, d2, d3, d4, d5 ... Dn.With those distance map to figure on coordinate (as shown in Figure 4); With datum line K is benchmark; With d1 is the length setting-out, on figure, can get end points E1, in like manner; Can get E2, E3 ..., E1 and E2 can be the cycle of CMOS laser sensor sampling and the amassing of motor speed of photoelectric encoder transmission apart from M.PC is with this E1, E2, E3 ... En carries out link process, can know the jagged figure of type of being.Distance between E1 and the En is the circumference of this commutator; Calculate commutator radius of a circle R thus; At last, become the circle (as shown in Figure 3) of radius R from this figure, can know the width of each sheet of commutator, the depth of groove between the sheet etc. the jagged figure plan of type of being back.
  
Wherein, entire test is:
1) prepares test
This test need be selected following testing equipment for use: the displacement measurement platform is 1 between the commutator segment of independent research, and 1 of HL-C2 displacement transducer connects commutator with 1 of coupling head
2) test process:
Commutator to be measured is equipped with the axle the same with its internal diameter, and they is fixed with clamp device.Go up subsequently the cylindrical grinder polishing, need polish, verify with smooth finish grade contrast paper to the desired commutator face smooth finish of standard.Then carry out under the room temperature/hypervelocity experiment and cooling under hot.At last with commutator together with interior axle, through coupling head together clamping to the motor shaft of commutator detection platform.
The power supply that is communicated with the HL-C2 displacement transducer of SUNX company is adjusted the position about its height, and the plane that makes commutator copper sheet to be detected keeps 90 to spend angles with the laser beam of sensor, and to make the RANGE pilot lamp on the sensor be yellow state.
Open the power switch of test platform, through the speed governing button on the rotary test platform, adjustment drives the rotating speed of the variable-frequency motor of commutator rotation, generally its rotating speed is adjusted into more than 50% of maximum (top) speed.
Operating software carries out the test of displacement between commutator segment, if detect failure, then need check commutator clamping situation and sensor placement location, and the speed control button on the adjustment detection platform detects after with the rotational speed increasing again.
  
Application examples two
Describe the present invention in detail below in conjunction with accompanying drawing.
See also Fig. 5, a kind of principle example figure of contactless motion state Motor Shaft radial pulsation measurement device.It comprises Motor Shaft radial pulsation measurement platform and control platform, wherein:
The control platform comprises host computer 41 (or claiming PC) and slave computer 42 (controller), and slave computer 42 adopts Programmable Logic Controller in this example,
Host computer 41: select touch panel computer for use.Host computer is accomplished man-machine interface, data communication and data processing function.
Slave computer 42: accomplish system monitoring and data acquisition, calculation function.
Input interface:, therefore select for use laser sensor as this project data entering apparatus because the collection of motor message and displacement requires that speed is fast, precision is high.
Output interface: select solid-state relay for use, accomplish the system data control function.
Motor Shaft radial pulsation measurement platform further comprises motor clamping movement and control device 43, CMOS laser sensor 44 and sensor base clamping device 45 (44 and 45 can merge into laser sensor and hold assembly 44); Treat the measured motor clamping movement and control the clamp device 47 (clamp device 47 also can default) that sub-device 43 further comprises motor 46, is connected motor; Clamp device 47 is fixedly treated measured motor; CMOS laser sensor 44 is arranged on the sensor base clamping device 45, and CMOS laser sensor 44 faces treats measured motor.
Programmable Logic Controller electrically connects CMOS laser sensor 45; In order to receiving the signal that the CMOS laser sensor transmits, through host computer restore tested motor shaft rotary surface in same transverse section on the real surface each point to the variation of reference axis wire spacing.
CMOS laser sensor 44 has been used the measuring method of triangle principle, when following the distance of treating between the measured motor to change, also can change by the position of light sub-prime.Light income is to detect with CMOS.The combination of distance and light income has solved till now the relatively multipath reflection object detection problem of difficulty, can very stably detect.CMOS is the equipment that has the light receiving element of a plurality of proper alignment.
Motor Shaft radial pulsation measurement platform can be made structure as shown in Figure 6; One pedestal; On pedestal, be provided for the sensor base clamping device of clamping CMOS laser sensor; Be respectively provided to few one or more adjusting gears on the sensor base clamping device 45: adjusting gear, left and right sides adjusting gear and front and back adjusting gear up and down, so that can comprehensive adjustment CMOS laser sensor, can adjust luminous point to switching-over.CMOS laser sensor 44 can move with sensor base clamping device 45.Measured motor 9 is treated in clamping for ease, and anchor clamps 7 (as shown in Figure 6) can be set.Certainly, also can be with treating that measured motor 9 directly is placed on a certain platform, detects through CMOS laser sensor 44.(as shown in Figure 7).
Below specify the measuring method of Motor Shaft diameter run-out to be measured:
1) prepares test
This test need be selected following testing equipment for use: 1 on the Motor Shaft radial pulsation measurement platform of independent research, 1 of HL-C2 displacement transducer connects 1 of motor anchor clamps treating that measured motor uses
2) test process:
According to by the actual conditions of examination motor, selects suitable clamps motor, make its shaft can be owing to the whole mobile measurement that influences its radius run-out degree of motor, like Fig. 3-55.
The power supply that is communicated with the HL-C2 displacement transducer of SUNX company is adjusted the position about its height, make by the laser beam of the axis of examination Motor Shaft and sensor to keep 90 to spend angles, and to make the RANGE pilot lamp on the sensor is yellow state.
Give by the examination motor to power on, make motor basicly stable at rotation status at the uniform velocity.
Operating software moves the test of state Motor Shaft radial beat eccentricity.If detect failure, then need check the shape whether meeting mutagenesis such as keyway are arranged on examination motor clamping situation, sensor placement location and the motor output shaft, detect again behind the test parameter on adjustment sensor and other host computer.
General process is:
(1) preestablish the termination condition of Motor Shaft radial pulsation measurement, this condition can be the maximum number of sampling;
(2) under the unsatisfied situation of condition, receive the sampled signal that the CMOS laser sensor transmits, this signal indication is from the range information of reference point to motor surface each point;
(3) under termination condition satisfies situation, through PC restore tested motor shaft rotary surface in same transverse section on the real surface each point to the maximum variation of reference axis wire spacing.
More than the disclosed several specific embodiments that are merely the application, but the application is not limited thereto, any those skilled in the art can think variation, all should drop in the application's the protection domain.

Claims (7)

1. a contactless rotating object micro-displacement measurement device is characterized in that, comprises displacement measurement platform and control platform, wherein:
The displacement measurement platform further comprises pedestal, is arranged on object clamping movement to be measured and control device, CMOS laser sensor and sensor base clamping device on the pedestal; Object clamping movement to be measured further comprises buncher with control device, be connected the clamp device of buncher and in order to know the photoelectric encoder of buncher rotating speed; Fixing object to be measured of clamp device and the axle consistent with its internal diameter; The CMOS laser sensor is arranged on the sensor base clamping device, and said CMOS laser sensor faces object to be measured;
Said control platform comprises controller and PC at least; PC connects controller; Said controller electrically connects photoelectric encoder and CMOS laser sensor respectively; In order to receiving the signal that the CMOS laser sensor transmits and transmission circumference start bit information, the stop bit signal of photoelectric encoder, and restore the contour shape of commutator, calculate the maximal value of the adjacent two diameter run-out differences of commutator through PC.
2. contactless rotating object micro-displacement measurement device as claimed in claim 1; It is characterized in that, be respectively provided to few one or more adjusting gears on the said sensor base clamping device: adjusting gear, left and right sides adjusting gear and front and back adjusting gear up and down.
3. contactless rotating object micro-displacement measurement device as claimed in claim 1 is characterized in that, the axle of the movable fixedly different inner diameters of clamp device, the object to be measured of the corresponding a kind of specification of the internal diameter of said axle.
4. contactless rotating object micro-displacement measurement device as claimed in claim 1; It is characterized in that; Said buncher is connected to the output coupling shaft through belt pulley; Photoelectric encoder is connected to an end of exporting coupling shaft through a mandrel connector, and the other end of output coupling shaft is connected to object to be measured through another mandrel connector.
5. displacement measurement method between a contactless commutator segment is characterized in that, may further comprise the steps:
(1) displacement measurement platform and control platform are provided; The displacement measurement platform further comprises pedestal, is arranged on object clamping movement to be measured and control device, CMOS laser sensor and sensor base clamping device on the pedestal; Object clamping movement to be measured further comprises buncher with control device, be connected the clamp device of buncher and in order to know the photoelectric encoder of buncher rotating speed; Fixing object to be measured of clamp device and the axle consistent with its internal diameter; The CMOS laser sensor is arranged on the sensor base clamping device, and said CMOS laser sensor faces object to be measured, and the control platform comprises controller and PC at least;
When (2) measuring between commutator segment displacement, after the buncher rotational translation such as photoelectric encoder, send circumference start bit information to controller;
(2) after controller receives the circumference start bit information of photoelectric encoder transmission, receive the signal that the CMOS laser sensor is gathered;
(3) after controller receives the circumference stop bit that photoelectric encoder sends, end to receive the signal that the CMOS laser sensor is gathered, handle the CMOS laser sensor and send Information Monitoring, therefrom obtain from the range information of reference point to commutator face each point;
(4) after PC receives those information, calculate and restore profile between commutator segment.
6. a contactless motion state Motor Shaft radial pulsation measurement device is characterized in that, comprises Motor Shaft radial pulsation measurement platform and control platform, wherein:
Motor Shaft radial pulsation measurement platform further comprises pedestal; Be provided with on the said pedestal and treat measured motor, CMOS laser sensor and sensor base clamping device; The CMOS laser sensor is arranged on the sensor base clamping device, and said CMOS laser sensor faces the output shaft of treating measured motor;
Said control platform comprises Programmable Logic Controller and PC at least; Said Programmable Logic Controller electrically connects PC and CMOS laser sensor respectively; In order to receiving the signal that the CMOS laser sensor transmits, through PC restore tested motor shaft rotary surface in same transverse section on the real surface each point to the variation of reference axis wire spacing.
7. contact motion state Motor Shaft radial pulsation measurement method is characterized in that: comprising:
(1) a Motor Shaft radial pulsation measurement platform and control platform are provided; Wherein: Motor Shaft radial pulsation measurement platform further comprises pedestal; Be provided with on the said pedestal and treat measured motor, CMOS laser sensor and sensor base clamping device; The CMOS laser sensor is arranged on the sensor base clamping device, and said CMOS laser sensor faces treats measured motor; , said control platform comprises Programmable Logic Controller and PC at least;
(2) preestablish the termination condition of Motor Shaft radial pulsation measurement;
(3) under the unsatisfied situation of condition, receive the sampled signal that the CMOS laser sensor transmits, this signal indication is from the range information of reference point to motor surface each point;
(4) under termination condition satisfies situation, through PC restore tested motor shaft rotary surface in same transverse section on the real surface each point to the maximum variation of reference axis wire spacing.
CN 201110159067 2011-06-14 2011-06-14 Measuring method for minute displacement of non-contact type rotating object Expired - Fee Related CN102322802B (en)

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CN102645151A (en) * 2012-04-12 2012-08-22 彩虹显示器件股份有限公司 Device and method for detecting jump of pull rod
CN103090820A (en) * 2013-02-05 2013-05-08 中核(天津)科技发展有限公司 Detecting device of jewel bearing curvature radius
CN105081880A (en) * 2014-05-05 2015-11-25 天津职业技术师范大学 Method and apparatus of non-contact on-line identification for radial jumping quantity of micro milling cutter
CN105180812A (en) * 2015-09-28 2015-12-23 北京泰诚信测控技术股份有限公司 Flange end surface and radial runout measurement device for main reducer assembly
CN105651222A (en) * 2016-02-25 2016-06-08 上海宇航系统工程研究所 Method and system for testing long-axis radial run-out and symmetry degree of wave generator
CN106247996B (en) * 2016-09-13 2019-04-19 安图实验仪器(郑州)有限公司 Belt wheel detection system based on laser ranging and stepping indexing
CN106247996A (en) * 2016-09-13 2016-12-21 安图实验仪器(郑州)有限公司 Belt wheel detecting system based on laser ranging with stepping indexing
CN106679599A (en) * 2016-12-02 2017-05-17 长春工程学院 Hydroelectric set axis measurement device
CN107576485A (en) * 2017-08-03 2018-01-12 上海电动工具研究所(集团)有限公司 The device and method of error between a kind of measurement commutator dynamic piece
CN107576485B (en) * 2017-08-03 2019-08-06 上海电动工具研究所(集团)有限公司 It is a kind of measurement commutator dynamic piece between error device and method
CN112352137A (en) * 2018-05-25 2021-02-09 艾美创有限公司 Motion encoder
CN112352137B (en) * 2018-05-25 2023-03-14 艾美创有限公司 Motion encoder
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CN111721247A (en) * 2020-06-02 2020-09-29 南京泰普森自动化设备有限公司 Measuring device and displacement sensor thereof
CN111750795A (en) * 2020-06-18 2020-10-09 哈尔滨工程大学 Distributed creep measurement system and measurement method
CN114234872A (en) * 2021-11-11 2022-03-25 天地科技股份有限公司 Integrated sensor for measuring pressure displacement
CN114234872B (en) * 2021-11-11 2024-02-13 天地科技股份有限公司 Integrated sensor for measuring pressure displacement

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