CN102320130A - A kind of ultrasonic wave film welder - Google Patents
A kind of ultrasonic wave film welder Download PDFInfo
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- CN102320130A CN102320130A CN201110179041A CN201110179041A CN102320130A CN 102320130 A CN102320130 A CN 102320130A CN 201110179041 A CN201110179041 A CN 201110179041A CN 201110179041 A CN201110179041 A CN 201110179041A CN 102320130 A CN102320130 A CN 102320130A
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- platen
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- slide
- press strip
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Abstract
A kind of ultrasonic wave film welder; Comprise frame, be arranged at guide rail that transverse horizontal on the frame extends, active configuration in the slide on the guide rail, connect first drive unit that drives slide and move along guide rail, be arranged at ceiling molding that frame upper edge transverse horizontal extends, can be arranged at platen on the frame with longitudinally moving horizontally, be arranged at the platen front end following press strip, be arranged at ultrasonic welding institution on the slide, connect drive second drive unit that platen moves between the primary importance and the second place; The ultrasonic generator that said ultrasonic welding institution comprises the soldering tip that can stretch in the said hole and can in said hole, be in contact with one another or separate and leans on cutter, is connected driving soldering tip and the 3rd drive unit that relatively moves by cutter and is connected with soldering tip, advantage such as that the present invention has is simple in structure, easy to operate, welding efficiency is high, effective.
Description
Technical field
The present invention relates to a kind of ultrasonic wave film welder, be used to realize the welding between film.
Background technology
In the reflective membrane production process; Often need weld and form the reflective membrane band and be wound into cylindrical the box-shaped reflective membrane; Can reduce the transfer and the transportation that take up room, be convenient to simultaneously reflective membrane of reflective membrane and the reprocessing that is convenient to reflective membrane so greatly; And facts have proved that there are shortcomings such as complex structure, welding efficiency are low, weak effect in existing reflective membrane welder, still need improve.
Summary of the invention
The objective of the invention is the deficiency to prior art, a kind of easy to operate, ultrasonic wave film welder that welding efficiency is high, effective is provided.
The object of the invention is realized through following technical scheme:
A kind of ultrasonic wave film welder; It is characterized in that: comprise frame, be arranged at guide rail that transverse horizontal on the frame extends, active configuration in the slide on the guide rail, connect first drive unit that drives slide and move along guide rail, be arranged at ceiling molding that frame upper edge transverse horizontal extends, can be arranged at platen on the frame with longitudinally moving horizontally, be arranged at the platen front end following press strip, be arranged at ultrasonic welding institution on the slide, connect drive second drive unit that platen moves between the primary importance and the second place; When platen is in primary importance; Upper and lower press strip is overlapping relatively; When platen is in the second place; Following press strip is away from ceiling molding; Said upper and lower press strip is formed with respectively along its length direction and extends and the hole of up/down perforation, the ultrasonic generator that said ultrasonic welding institution comprises the soldering tip that can stretch in the said hole and can in said hole, be in contact with one another or separate and leans on cutter, is connected driving soldering tip and the 3rd drive unit that relatively moves by cutter and is connected with soldering tip.
Further; The present invention also comprises rolling-up mechanism; This rolling-up mechanism comprises that the guide roller that is arranged on the frame is with wind-up roll and be connected and drive the motor that wind-up roll rotates rolling; Guide roller is arranged at ceiling molding and is in the top between the following press strip of the second place, and the film band after being arranged to weld can fall in ceiling molding and be between the following press strip of the second place in that the guiding of guide roller is following.
Further; The present invention also comprises the automatic collecting mechanism of leftover pieces; This collecting mechanism comprises the suction device that is formed at the gas channel that extends along its length direction in the ceiling molding, is formed at some adsorption holes, the vacuum extractor that is communicated with gas channel that the ceiling molding bottom is communicated with gas channel, is arranged at the hopper on the methods, rack under the ceiling molding and has collection container; Said hopper bottom is formed with a material sucking port, and said suction device is connected with material sucking port through pipeline.
Further, said first drive unit comprises that transverse horizontal is arranged at tooth bar on the frame, is arranged on the slide with the tooth bar meshed gears and is connected the motor that driven wheel rotates.
Further, said second drive unit comprises that the slide rail, the connection that are arranged at frame upper edge vertical equity and extend drive the cylinder that platen moves horizontally along slide rail, and said platen is actively set on the said slide rail.
Further, said soldering tip is fixedly connected with ultrasonic generator, and said the 3rd drive unit is to be arranged at first cylinder that connection driving ultrasonic generator moves up and down on the slide and to connect to drive second cylinder that moves up and down by cutter.
Further, the rectangular frame structure of said upper and lower press strip for being welded by rectangle tubing.
Further, the output frequency of said ultrasonic generator is 28KHz-40KHz.
The present invention has following beneficial effect:
Only need when the present invention operates the film piece is tiled in the welding job that can accomplish film on the platen automatically, compared with prior art, the present invention is easy to operate, welding efficiency is high, effective; Cooperate rolling-up mechanism; Platen from the second place to the process that primary importance moves; Can the film band latter end after the welding also be pushed between the upper and lower press strip in the lump, be pressed between the upper and lower press strip after cooperating upper and lower press strip can be with the weld of film piece and film band latter end stacked, thereby realize film piece and the stacked automation of film band latter end; And after welding rolling-up mechanism automatic winding and reserve film band latter end for welding next time, thereby effectively improve operating efficiency of the present invention; Cooperatively interacting through soldering tip with by cutter clamps film piece and the film band latter end after stacked, and cooperates laterally mobile slide can realize the welding of film piece and film band latter end; After welding is accomplished; The vacuum extractor of the automatic collecting mechanism of leftover pieces vacuumizes the gas channel of ceiling molding, thereby the leftover pieces after the welding are adsorbed on the ceiling molding, and leftover pieces separated with the film band after press strip withdrawed from instantly; Vacuum extractor cancellation effect simultaneously; Make leftover pieces fall into hopper, and under the effect of suction device, collect automatically in the collection container of suction device, thereby improve automaticity of the present invention; Upper and lower press strip adopts rectangle tubing to be made, and is with low cost, helps the setting of the automatic collecting mechanism gas channel of leftover pieces simultaneously again; The output frequency of ultrasonic generator is set to 28KHz-40KHz, can make that film weld section is clean and tidy, weld mark is little, reaches best welding effect.
Description of drawings
Below in conjunction with accompanying drawing the present invention is done further detailed explanation.
Fig. 1 is a structural representation of the present invention, and platen is in the second place.
Fig. 2 is a structural representation of the present invention, and platen is in primary importance.
Fig. 3 is the structural representation of ceiling molding.
Fig. 4 is the structural representation of the automatic collecting mechanism of leftover pieces.
The specific embodiment
Referring to figs. 1 through shown in Figure 4; A kind of ultrasonic wave film welder, comprise frame 1, be arranged at guide rail 11 that transverse horizontal on the frame 1 extends, active configuration in the slide on the guide rail 11 2, connect first drive unit that drives slide 2 and move along guide rail 11, be arranged at ceiling molding 3 that frame 1 upper edge transverse horizontal extends, can be arranged at platen 5 on the frame 1 with longitudinally moving horizontally, be arranged at platen 5 front ends following press strip 4, be arranged at ultrasonic welding institution on the slide 2, connect drive the automatic collecting mechanism of second drive unit, rolling-up mechanism and leftover pieces that platen 5 moves between the primary importance and the second place.
First drive unit comprises that transverse horizontal is arranged at tooth bar 73 on the frame 1, is arranged on the slide 2 with tooth bar 73 meshed gears 72 and is connected the motor 71 that driven wheel 72 rotates.
Second drive unit comprises the slide rail 51 that is arranged at frame 1 upper edge vertical equity and extends, the cylinder 52 that connection driving platen 5 moves horizontally along slide rail 51; Platen 5 is actively set on the slide rail 51; Be arranged to be in primary importance when second drive unit drives platen 5; Upper and lower press strip 3,4 is overlapping relatively, and when platen 5 is in the second place, following press strip 4 is away from ceiling molding 3; Upper and lower press strip 3,4 is formed with respectively along the hole 31,41 of its length direction extension and up/down perforation, the rectangular frame structure of upper and lower press strip 3,4 for being welded by rectangle tubing.
Ultrasonic welding institution comprises the soldering tip 63 that can vertically stretch in the hole 31,41 and can in hole 31,41, be in contact with one another or separate and leans on cutter 62, is connected the 3rd drive unit that drives soldering tip 63 and relatively move by cutter 62 and the ultrasonic generator 64 that is connected with soldering tip 63; Soldering tip 63 is fixedly connected with ultrasonic generator 64, and the 3rd drive unit is to be arranged at first cylinder 65 that connection driving ultrasonic generator 64 moves up and down on the slide 2 and to connect to drive second cylinder 61 that leans on cutter 62 to move up and down.
Rolling-up mechanism comprises that the guide roller 81 that is arranged on the frame 1 is with wind-up roll 82 and be connected and drive the motor (not shown) that wind-up roll 82 rotates rollings; Guide roller 81 is arranged at ceiling molding 3 and is in the top between the following press strip 4 of the second place, and the film band b after being arranged to weld can fall in ceiling molding 3 and be between the following press strip 4 of the second place in that the guiding of guide roller 81 is following.
The automatic collecting mechanism of leftover pieces comprises and is formed at the gas channels 91 that extend along its length direction in the ceiling molding 3, is formed at ceiling molding 3 bottoms and is spaced and some adsorption holes 92 of being communicated with gas channel 91, the vacuum extractor 98 that is communicated with gas channel 91 through pipeline 93, the suction device 96 that is arranged at the hopper 94 on 3 times methods, racks of ceiling molding and has collection container 961 along its length direction; Hopper 94 bottoms are formed with a material sucking port; Suction device 96 is connected with material sucking port through pipeline 95; The frame for movement and the dust catcher of above-mentioned suction device 96 are basic identical; The known configurations that belongs to prior art here no longer specifies.
Concrete working method is: film piece a is tiled on the platen 5 that is in the second place, cylinder 52 drives platen 5 and moves to primary importance, in moving process, can the film band b latter end after the welding also be pushed in the lump upper and lower press strip 3, between 4; Be pressed on upper and lower press strip 3 after cooperating upper and lower press strip 3,4 can be with the weld of film piece a and film band b latter end stacked, between 4; Film piece a and film band b latter end after realization film piece a and the stacked automation of film band b latter end, first, second cylinder 65,61 correspondences drive soldering tips 63 and lean on the cutter 62 vertical mobile clampings that cooperatively interact stacked, transverse horizontal moves slide 2 in the effect lower edge of first drive unit; Driving the ultrasonic brazing unit transverse horizontal moves; At this moment soldering tip 63 and lean on cutter 62 to cooperate film is welded, after welding was accomplished, the gas channel 91 of 98 pairs of ceiling moldings 3 of vacuum extractor of the automatic collecting mechanism of leftover pieces vacuumized; Leftover pieces after the welding are adsorbed on the ceiling molding 3; Instantly press strip 4 is after the second place moves, and leftover pieces separate with the film band, simultaneously vacuum extractor 98 cancellation effects; Make leftover pieces fall into hopper 94; And under the effect of suction device 96, collect automatically in the collection container 961 of suction device 96, after the second place moved, the rolling-up mechanism automatic winding was also reserved film band b latter end for welding next time at following press strip 4.
The above is merely preferred embodiment of the present invention, so can not limit the scope that the present invention implements with this, the equivalence of promptly doing according to claim of the present invention and description changes and modifies, and all should still belong in the scope that patent of the present invention contains.
Claims (8)
1. ultrasonic wave film welder; It is characterized in that: comprise frame, be arranged at guide rail that transverse horizontal on the frame extends, active configuration in the slide on the guide rail, connect first drive unit that drives slide and move along guide rail, be arranged at ceiling molding that frame upper edge transverse horizontal extends, can be arranged at platen on the frame with longitudinally moving horizontally, be arranged at the platen front end following press strip, be arranged at ultrasonic welding institution on the slide, connect drive second drive unit that platen moves between the primary importance and the second place; When platen is in primary importance; Upper and lower press strip is overlapping relatively; When platen is in the second place; Following press strip is away from ceiling molding; Said upper and lower press strip is formed with respectively along its length direction and extends and the hole of up/down perforation, the ultrasonic generator that said ultrasonic welding institution comprises the soldering tip that can stretch in the said hole and can in said hole, be in contact with one another or separate and leans on cutter, is connected driving soldering tip and the 3rd drive unit that relatively moves by cutter and is connected with soldering tip.
2. a kind of ultrasonic wave film welder according to claim 1; It is characterized in that: also comprise rolling-up mechanism; This rolling-up mechanism comprises that the guide roller that is arranged on the frame is with wind-up roll and be connected and drive the motor that wind-up roll rotates rolling; Guide roller is arranged at ceiling molding and is in the top between the following press strip of the second place, and the film band after being arranged to weld can fall in ceiling molding and be between the following press strip of the second place in that the guiding of guide roller is following.
3. a kind of ultrasonic wave film welder according to claim 1; It is characterized in that: also comprise the automatic collecting mechanism of leftover pieces; This collecting mechanism comprises the suction device that is formed at the gas channel that extends along its length direction in the ceiling molding, is formed at some adsorption holes, the vacuum extractor that is communicated with gas channel that the ceiling molding bottom is communicated with gas channel, is arranged at the hopper on the methods, rack under the ceiling molding and has collection container; Said hopper bottom is formed with a material sucking port, and said suction device is connected with material sucking port through pipeline.
4. according to claim 1 or 2 or 3 described a kind of ultrasonic wave film welders; It is characterized in that: said first drive unit comprises that transverse horizontal is arranged at tooth bar on the frame, is arranged on the slide with the tooth bar meshed gears and is connected the motor that driven wheel rotates.
5. according to claim 1 or 2 or 3 described a kind of ultrasonic wave film welders; It is characterized in that: said second drive unit; Comprise that the slide rail, the connection that are arranged at frame upper edge vertical equity and extend drive the cylinder that platen moves horizontally along slide rail, said platen is actively set on the said slide rail.
6. according to claim 1 or 2 or 3 described a kind of ultrasonic wave film welders; It is characterized in that: said soldering tip is fixedly connected with ultrasonic generator, and said the 3rd drive unit is to be arranged at first cylinder that connection driving ultrasonic generator moves up and down on the slide and to connect to drive second cylinder that moves up and down by cutter.
7. according to claim 1 or 2 or 3 described a kind of ultrasonic wave film welders, it is characterized in that: the rectangular frame structure of said upper and lower press strip for being welded by rectangle tubing.
8. according to claim 1 or 2 or 3 described a kind of ultrasonic wave film welders, it is characterized in that: the output frequency of said ultrasonic generator is 28KHz-40KHz.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110179041.8A CN102320130B (en) | 2011-06-29 | 2011-06-29 | Ultrasonic wave film welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110179041.8A CN102320130B (en) | 2011-06-29 | 2011-06-29 | Ultrasonic wave film welding device |
Publications (2)
| Publication Number | Publication Date |
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| CN102320130A true CN102320130A (en) | 2012-01-18 |
| CN102320130B CN102320130B (en) | 2014-03-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110179041.8A Active CN102320130B (en) | 2011-06-29 | 2011-06-29 | Ultrasonic wave film welding device |
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| CN (1) | CN102320130B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103240889A (en) * | 2013-05-13 | 2013-08-14 | 核工业理化工程研究院 | Equipment for laying, welding and cutting aluminum foils on surface of cylindrical core die |
| CN105666853A (en) * | 2016-02-19 | 2016-06-15 | 湖南沁森环保高科技有限公司 | Method and system for controlling separation net welder |
| CN109927981A (en) * | 2019-04-16 | 2019-06-25 | 浙江国自智能装备有限公司 | Expect packet welding equipment and material packet welding method |
| CN111180801A (en) * | 2020-03-24 | 2020-05-19 | 深圳德睿成自动化有限公司 | Lithium cell monolithic pelleter |
Citations (5)
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| WO1998021022A1 (en) * | 1996-11-14 | 1998-05-22 | Mphi S.A. (Societe Anonyme A Directoire Et Conseil De Surveillance) | Machine for welding synthetic sheets or films |
| CN201175804Y (en) * | 2008-03-25 | 2009-01-07 | 贵阳时代汇通膜科技有限公司 | Auto ultrasonic welder |
| KR20100052625A (en) * | 2008-11-11 | 2010-05-20 | 주식회사 한진중공업 | Digital type high speed welding carriage |
| EP2216167A2 (en) * | 2009-02-09 | 2010-08-11 | Focke & Co. (GmbH & Co. KG) | Method and device for producing bags |
| CN202169703U (en) * | 2011-06-29 | 2012-03-21 | 晋江联兴反光材料有限公司 | Ultrasonic film welding device |
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2011
- 2011-06-29 CN CN201110179041.8A patent/CN102320130B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1998021022A1 (en) * | 1996-11-14 | 1998-05-22 | Mphi S.A. (Societe Anonyme A Directoire Et Conseil De Surveillance) | Machine for welding synthetic sheets or films |
| CN201175804Y (en) * | 2008-03-25 | 2009-01-07 | 贵阳时代汇通膜科技有限公司 | Auto ultrasonic welder |
| KR20100052625A (en) * | 2008-11-11 | 2010-05-20 | 주식회사 한진중공업 | Digital type high speed welding carriage |
| EP2216167A2 (en) * | 2009-02-09 | 2010-08-11 | Focke & Co. (GmbH & Co. KG) | Method and device for producing bags |
| CN202169703U (en) * | 2011-06-29 | 2012-03-21 | 晋江联兴反光材料有限公司 | Ultrasonic film welding device |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103240889A (en) * | 2013-05-13 | 2013-08-14 | 核工业理化工程研究院 | Equipment for laying, welding and cutting aluminum foils on surface of cylindrical core die |
| CN103240889B (en) * | 2013-05-13 | 2015-11-11 | 核工业理化工程研究院 | For cylindrical mandrel surface lay, the equipment welding and cut out aluminium foil |
| CN105666853A (en) * | 2016-02-19 | 2016-06-15 | 湖南沁森环保高科技有限公司 | Method and system for controlling separation net welder |
| CN109927981A (en) * | 2019-04-16 | 2019-06-25 | 浙江国自智能装备有限公司 | Expect packet welding equipment and material packet welding method |
| CN111180801A (en) * | 2020-03-24 | 2020-05-19 | 深圳德睿成自动化有限公司 | Lithium cell monolithic pelleter |
| CN111180801B (en) * | 2020-03-24 | 2020-09-04 | 深圳德睿成自动化有限公司 | Lithium cell monolithic pelleter |
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| Publication number | Publication date |
|---|---|
| CN102320130B (en) | 2014-03-26 |
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