A kind of dry method or semi-dry process flue gas desulphurization residues processing technique
Technical field
The present invention relates to a kind of dry method or semi-dry process flue gas desulphurization residues processing technique, belong to the Solid Waste Treatment technical field.
Background technology
The acid rain pollution of China is main with sulfuric acid type, and pollution tendencies constantly increases the weight of.The sulfur dioxide that in Eleventh Five-Year Plan, just requires of country reduces discharging 10%, with the sulfur dioxide (SO2) emissions overall control at 18,000,000 tons.For this reason, thermal power generation industry, metallurgy sintered industry have been built a large amount of flue gas desulfurization facilities as the discharging key industry of sulfur dioxide.Most widely used technology is limestone-gypsum wet method, rotating spraying semidry method and circulating fluidized bed dry in these facilities.Wherein rotating spraying semidry method and circulating fluidized bed dry technology all is to adopt quick lime or calcium hydroxide to make desulfurizing agent, and desulfurization slag is the dry state granular material, and its major ingredients is a calcium sulfite.
At present; A large amount of desulfurization slag of calcium backbone method, semidry process desulfurizer generation generally all are to adopt the mode of backfill or stacking to handle both at home and abroad; The place that requires that so a large amount of backfills is arranged or stack, the added value of desulfurization slag is very low, causes secondary pollution easily.For the utilization technology of dry method or semi-dry desulphurization slag, also carried out certain research both at home and abroad, the major technique path is the mode that adopts catalysis or heating, and the calcium sulfite oxidation in the desulfurization slag is become calcium sulfate, does the building materials auxiliary material and uses.But no matter be catalysis or heated oxide technology, all will pay very high cost, and the value of product be limited, make these technology can't commercial applications.
The present invention is a cover new technology of on the waste heat that utilizes slag comes the basis of heated oxide desulfurization slag principle, developing; The surplus temperature of slag is up to more than 1000 degrees centigrade; The used heat that belongs to metallurgy industry at present; Utilize cost very low, the desulfurization slag after the oxidation can be used as the building materials auxiliary material and uses, so new technology has excellent economy.
Summary of the invention
The purpose of this invention is to provide a kind of dry method or semi-dry process flue gas desulphurization residues processing technique, the heat of this technology utilization liquid steel slag carries out heated oxide to the dry desulfurization slag and handles oxidation sweetening ground-slag end and steel slag particle after obtaining separating.
Technical scheme of the present invention is following:
A kind of processing dry method or semi-dry process flue gas desulphurization residues processing technique is characterized in that this technology comprises the steps:
1) granulation is mixed: through hanging device the liquid steel slag in the slag ladle is poured in the tundish, liquid steel slag goes out through the concentrated flow that effluents, and is compressed the air beam pulverizing and is the steel slag particle of high temperature in mixing bunker, to mix again with a certain amount of desulfurization slag.The mass ratio of slag and desulfurization slag is controlled between 0.5: 1 to 6: 1 scope in the mixture.
2) heat transfer oxidation: the oxidation reaction of desulfurization slag takes place in the oxidation rotary kiln.The mixture of steel slag particle and desulfurization slag and little air get into from the oxidation rotary kiln, and along with the rotation of kiln body, steel slag particle fully mixes with desulfurization slag, and diabatic process takes place, and promote the oxidation of desulfurization slag.Mixture is discharged from the oxidation rotary kiln end, and its temperature is controlled at below 400 ℃.
3) cooling sorting: said mixture is cooled to below 100 ℃ through castor formula cooler, utilizes wind filter equipment to carry out sorting again, and steel slag particle is discharged from the wind filter device bottom, and oxidation sweetening ground-slag end is taken in the cloth bag collector by air-flow and collected.
Technical characterictic of the present invention is that also the steel slag particle temperature requirement after the compressed air bundle is pulverized is controlled at below 900 ℃, and compressed-air actuated pressure limit requires between 0.2-0.8MPa, and the calcium sulfite oxidation rate is greater than 80%.
Present technique has the following advantages:
1) adopted the process route of the treatment of wastes with processes of wastes against one another, utilized the slag waste heat to come the heated oxide desulfurization slag, realized the conversion of calcium sulfite, conversion ratio is high, and cost is low, good economy performance.
2) final products are the steel slag particle of separation and the desulfurization slag powder that main component is calcium sulfate.The steel slag particle rerum natura is stable, does the building materials raw material after can be levigate.The desulfurization slag powder also can directly be done the building materials auxiliary material.
3) nucleus equipment of this technological process is the oxidation rotary kiln, and system is simple, and equipment is ripe, and system availability is high.
4) whole system is in air-tight state, can not produce secondary pollutions such as dust.
Description of drawings
Fig. 1 is a process chart of the present invention.
The main label declaration of accompanying drawing
1-desulfurization slag storehouse 2-liquid steel slag
3-compressed air 4-tundish;
5-mixing bunker 6-oxidation rotary kiln
7-castor formula cooler 8-chain scraper conveyor
9-wind filter equipment 10-steel slag particle
11-contains desulfurization slag flue gas 12-cloth bag collector
The specific embodiment
By means of accompanying drawing technological process of the present invention is further described below.
Fig. 1 is a process chart of the present invention.
Utilize hanging device with liquid steel slag 2 from the slag bag that tilts to going out, the slowly stable tundish 4 that enters into contracts out from the centre to stablize the chute through tundish buffering back and flows in the mixing bunker 5.Tundish 4 bottoms are connected with compressed air 3 bundles, and liquid steel slag 2 is smashed, and liquid steel slag is because surface tension effects forms granule one by one, and temperature is mixed with the desulfurization slag that from desulfurization slag storehouse 1, transports below 900 ℃ again.The supply gas pressure of compressed air 3 can be regulated as required, and pressure limit is controlled between the 0.8-0.2MPa.
Desulfurization slag and steel slag particle mixture get into from oxidation rotary kiln 6 kiln tails, through the stirring action of peroxidating rotary kiln 6, make mixture fully mix, uniformly transfer heat, fully oxidation.The kiln tail is provided with air intake device, make and remain micro-vacuum state in the kiln, from the kiln tail have fresh air mend into, guarantee that oxidation reaction carries out smoothly.When mixture ran to kiln hood, temperature was controlled at below 400 ℃.
Mixture directly gets into castor formula cooler 7 through the kiln hood cover, and the cooling blower air-supply is arranged at the comb plate of castor formula cooler bottom, cooling air from bottom to top through the bed of material after the kiln hood cover enters into discharges after cloth bag collector 12 is collected dust.Mixture, is discharged on the plate-and-chain conveyer 8 after castor formula cooler 7 head crusher in crushing to below 100 ℃ by air-cooled, enters into wind filter equipment 9.
Compound rises to certain altitude through plate-and-chain conveyer 8; Get into from wind filter equipment 9 tops; Collide with wind filter equipment 9 inner stages baffle plates; Desulfurization slag after the oxidation is carried by baffle plate below air-flow, enters into cloth bag collector 12 through wind filter equipment 9 top gas pipelines 11, is collected in the ash storehouse, cloth bag collector 12 bottoms.The particle diameter of steel slag particle 10 and than great is deposited in wind filter equipment 9 bottoms, and discharging regularly is transported to slag through automobile and handles line and handle.The oxidation sweetening slag that cloth bag collector 12 is collected can be stored in the feed bin, regularly is transported to the building materials production line and handles.
With several specific embodiments the present invention is described below:
Embodiment 1: handle 90 tons of desulfurization slag every day, allocate 270 tons of liquid steel slags every day into.Desulfurization slag and liquid steel slag add in batches, and every batch adds 6 tons of desulfurization slag, adds 18 tons of liquid steel slags simultaneously, and steel slag particle and desulfurization slag proportioning are 3: 1.Compound is from going into kiln to the kiln discharge time about 75 minutes, and wherein the kiln internal reaction is 50 minutes, 320 ℃ of compound kiln discharge temperature, calcium sulfite conversion ratio 80%.
Embodiment 2: handle 60 tons of desulfurization slag every day, allocate 240 tons of liquid steel slags every day into.Desulfurization slag and liquid steel slag add in batches, and every batch adds 5 tons of desulfurization slag, adds 20 tons of liquid steel slags simultaneously, and steel slag particle and desulfurization slag proportioning are 3: 1.Compound is from going into kiln to the kiln discharge time about 65 minutes, and wherein the kiln internal reaction is 40 minutes, 380 ℃ of compound kiln discharge temperature, calcium sulfite conversion ratio 90%.