CN102319710B - Solar energy thermo-power station Waterless intelligent cleaning device for reflector component - Google Patents

Solar energy thermo-power station Waterless intelligent cleaning device for reflector component Download PDF

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Publication number
CN102319710B
CN102319710B CN201110270540.8A CN201110270540A CN102319710B CN 102319710 B CN102319710 B CN 102319710B CN 201110270540 A CN201110270540 A CN 201110270540A CN 102319710 B CN102319710 B CN 102319710B
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Prior art keywords
deduster
dust
mirror
cleaning device
intake duct
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CN201110270540.8A
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CN102319710A (en
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薛黎明
王江英
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Chengdu Sundhy Solar Power Co ltd
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Chengdu Sundhy Solar Power Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S40/00Safety or protection arrangements of solar heat collectors; Preventing malfunction of solar heat collectors
    • F24S40/20Cleaning; Removing snow
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cleaning In General (AREA)

Abstract

The invention discloses a kind of solar energy thermo-power station Waterless intelligent cleaning device for reflector component, comprise deduster, puma manipulator and engineering truck, deduster is arranged on the head of puma manipulator, the afterbody of puma manipulator is arranged on engineering truck, puma manipulator controlled motion drives deduster to clean mirror mirror, wherein, deduster comprises gas blow pipe and air intake duct, the wind-force of gas blow pipe blowout blows afloat the dust granule on mirror mirror, and air intake duct siphons away the dust granule blown afloat.The method that integrated application of the present invention blowing and drawing type process of cleaning, Cottrell process combine and laser detector, pressure sensor and puma manipulator etc., thus the effect realizing intelligent water-free high-efficiency cleaning.

Description

Solar energy thermo-power station Waterless intelligent cleaning device for reflector component
Technical field
The present invention relates to a kind of solar energy thermo-power station Waterless intelligent cleaning device for reflector component.
Background technology
Along with oil, natural gas, coal equal energy source day by day in short supply, the utilization of solar energy obtains the attention of people again, and present solar electrical energy generation mainly contains photovoltaic generation and the large class of photo-thermal power generation two.Photovoltaic generation has at home and abroad been used widely and has been established a lot of photovoltaic generation power station; photo-thermal power generation have also been obtained development at full speed under the breakthrough of its technological layer and the high prerequisite of generating efficiency; in more American-European developed countries; the construction of photo-thermal power station also starts to be tending towards ripe, and especially the construction of slot type photo-thermal power station has started to be tending towards large-scale development.
But in photo-thermal power station, the reflectivity of speculum be very crucial a bit, photo-thermal power station is generally at desert edge, Gobi desert, the field that plateau etc. are spacious is built, and speculum can accumulate the molecules such as dust unavoidably, thus affect the reflectivity of speculum, reduce generating efficiency.According to surveying and studying, mirror mirror is still manually cleaned with water in photo-thermal power generation power station mostly now.Thus waste a large amount of water resources and cleaning efficiency is also very low.Add at desert edge, Gobi desert, the photo-thermal power station water scarcity that the ground such as plateau are built, thus cause power plant maintenance cost to increase.
Summary of the invention
For prior art Problems existing, the object of the present invention is to provide a kind of solar energy thermo-power station Waterless intelligent cleaning device for reflector component greatly reducing maintenance cost.
For achieving the above object, solar energy thermo-power station Waterless intelligent cleaning device for reflector component of the present invention, comprise deduster, puma manipulator and engineering truck, deduster is arranged on the mounting flange head of puma manipulator, the afterbody of puma manipulator is arranged on engineering truck, puma manipulator controlled motion drives deduster to clean mirror mirror, wherein, deduster comprises gas blow pipe and air intake duct, the wind-force of gas blow pipe blowout blows afloat the dust granule on mirror mirror, and air intake duct siphons away the dust granule blown afloat.
Further, described deduster also comprises outer case of dust remover, top in this outer case of dust remover is provided with blowing and drawing type dust-removing box, destatics ion wind rod and laser detector, the outer front end of outer case of dust remover is provided with pressure sensor, and the bottom surrounding of outer case of dust remover is fixedly installed the sponge brush that keeps out the wind; Outer case of dust remover is provided with and connects mechanical gimmick orchid, described deduster is arranged on the head of described puma manipulator by this connection machinery gimmick orchid.
Further, described blowing and drawing type dust-removing box, destatic ion wind rod and laser detector arrange according to vertical order successively in described outer case of dust remover.
Further, described gas blow pipe and air intake duct are all arranged in described blowing and drawing type dust-removing box, and the end of described gas blow pipe is provided with the angle becoming 45 degree with described deduster axis, and the gas that described gas blow pipe is blown out becomes miter angle with mirror surface; The end of described air intake duct is provided with several terminations, and several terminations are distributed in bottom and the sidepiece of described blowing and drawing type dust-removing box respectively, and several terminations are all converged by pipeline and are communicated in described air intake duct, to increase the efficiency of inhaling ash.
Further, described in the sponge brush that keeps out the wind contact with mirror is thin-skinned, keeping out the wind described in work forms airtight environment jointly between sponge brush and outer case of dust remover and mirror mirror, prevents dust from overflowing, dust is all siphoned away by described air intake duct.
Further, described puma manipulator comprises mechanical arm, controls the Intelligent Service control cabinet of mechanical arm operation track and arrange the Based Intelligent Control operating case of mechanical arm movement locus.
Further, described laser detector is for determining that the distance of described deduster and mirror mirror is between 15-20mm, and described laser detector feedack flows to described Intelligent Service control cabinet, revises the running orbit of described mechanical arm.
Further, described pressure sensor is in operation whether encounter object for detecting described deduster, the signal of described pressure sensor collision rift feedback flows to described Intelligent Service control cabinet and Based Intelligent Control operating case, described Intelligent Service control cabinet can stop the movement of deduster timely, and adjusts the running orbit of described mechanical arm by described Based Intelligent Control operating case.
Further, described engineering truck is provided with air compressor machine, filtering drying machine, vavuum pump, dust storage container and high pressure generator; Air compressor machine on motor vehicle is connected with filtering drying machine, and the air outlet of filtering drying machine is communicated to described gas blow pipe; Vavuum pump is connected with dust storage container, and the inlet communication of dust storage container is to described air intake duct; High pressure generator is by destaticing ion wind rod described in connection.
Further, the described ion wind rod that destatics is to mirror mirror blowout ion wind, the described exit destaticing ion wind rod is provided with the flow-guiding structure becoming miter angle with its axis, the ion wind blown out is made to become miter angle with mirror mirror by this flow-guiding structure, and the ion wind of blowout blows to the described blowing and drawing type dust-removing box of front end, the dust that electrostatic is removed is siphoned away by the described air intake duct of front end.
The method that integrated application of the present invention blowing and drawing type process of cleaning, Cottrell process combine and laser detector, pressure sensor and puma manipulator etc., thus the effect realizing intelligent water-free high-efficiency cleaning.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is deduster structural representation;
Fig. 3 is A portion enlarged drawing in Fig. 2.
Detailed description of the invention
Below, with reference to accompanying drawing, the present invention is more fully illustrated, shown in the drawings of exemplary embodiment of the present invention.But the present invention can be presented as multiple multi-form, and should not be construed as the exemplary embodiment being confined to describe here.But, these embodiments are provided, thus make the present invention comprehensively with complete, and scope of the present invention is fully conveyed to those of ordinary skill in the art.
For ease of illustrating, here can use such as " on ", the space relative terms such as D score " left side " " right side ", for illustration of the element of shown in figure or the feature relation relative to another element or feature.It should be understood that except the orientation shown in figure, spatial terminology is intended to comprise device different azimuth in use or operation.Such as, if the device in figure is squeezed, be stated as the element being positioned at other elements or feature D score will be positioned at other elements or feature " on ".Therefore, exemplary term D score can comprise upper and lower both orientation.Device can otherwise be located (90-degree rotation or be positioned at other orientation), and space used here illustrates relatively can correspondingly explain.
Operation principle of the present invention is:
One: blowing and drawing type process of cleaning, blow afloat by air-flow the dust sticked on glass and make vaccum suction pipe be more prone to siphon away dust.
Two: eliminate Cottrell process, eliminate the electrostatic on glass, make glass be not easy attract dust.
Three: puma manipulator control system, realize full intelligent cleaning work.
As shown in Figure 1 to Figure 3, solar energy thermo-power station Waterless intelligent cleaning device for reflector component of the present invention, comprise deduster 3, puma manipulator 2 and engineering truck 1, deduster 3 is arranged on the head of puma manipulator 2, the afterbody of puma manipulator 2 is arranged on engineering truck 1, and puma manipulator 2 controlled motion drives deduster 3 to clean speculum 42 minute surface supported by mirror assembly support 41.
Wherein, deduster 3 comprises outer case of dust remover 31, and keep out the wind sponge brush 36, and blowing and drawing type dust-removing box 32 destatics ion wind rod 33, laser detector 34, pressure sensor 35 be connected mechanical gimmick orchid 37.Pressure sensor 35 is arranged on the outer front end of outer case of dust remover 31, and the sponge brush 36 that keeps out the wind is by the gluing bottom surrounding being fixedly installed on outer case of dust remover 31; Connect mechanical gimmick orchid 37 to be fixedly connected with at outer case of dust remover 31 by bolt, deduster 3 is arranged on the head of puma manipulator 2 by connecting mechanical gimmick orchid 37.Blowing and drawing type dust-removing box 32, destatic ion wind rod 33 and laser detector 34 arranges according to vertical order successively in outer case of dust remover 31, and to be all fixedly connected with outer case of dust remover 31 by bolt.
Be provided with gas blow pipe 321 and air intake duct 322 in blowing and drawing type dust-removing box 32, gas blow pipe 321 is high-pressure air pipe, and air intake duct 322 is vacuum suction pipe.The end 324 of gas blow pipe 321 is provided with the angle becoming 45 degree with deduster 3 axis, and the gas that gas blow pipe 321 is blown out becomes miter angle with mirror surface; The end of air intake duct 322 is provided with several terminations 323, and several terminations 323 are distributed in bottom and the sidepiece of blowing and drawing type dust-removing box 32 respectively, and several terminations 323 are all converged by pipeline and are communicated in air intake duct 322, to increase the efficiency of inhaling ash.
The sponge brush 36 that keeps out the wind contacts with mirror is thin-skinned, and in work, keeping out the wind forms airtight environment jointly between sponge brush 36 and outer case of dust remover 31 and mirror mirror, prevents dust from overflowing, dust is all siphoned away by described air intake duct 322.
Puma manipulator 2 comprises mechanical arm 21, Intelligent Service control cabinet 22, Based Intelligent Control operating case 23, Intelligent Service control cabinet 22 is for controlling the movement locus of mechanical arm 21, Based Intelligent Control operating case 23 is for arranging the movement locus of mechanical arm 21, in order to avoid collide other objects at work, as: thermal-collecting tube 44, collector tube holder 43 etc.In work, laser detector 34 is for determining that the distance of deduster 3 apart from mirror mirror is between 15-20mm, and laser detector 34 feedack flows to described Intelligent Service control cabinet 22, revises the running orbit of described mechanical arm 21.Pressure sensor 35 is in operation whether encounter object for detecting deduster 3, the signal of pressure sensor collision rift feedback flows to described Intelligent Service control cabinet 22 and Based Intelligent Control operating case 23, Intelligent Service control cabinet 22 can stop the movement of deduster 3 timely, and adjusted the running orbit of mechanical arm 21 by Based Intelligent Control operating case 23, with avoiding barrier.
Engineering truck 11 is provided with air compressor machine 12, filtering drying machine 13, vavuum pump 14, dust storage container 15 and high pressure generator 16; Air compressor machine 12 on motor vehicle is connected with filtering drying machine 13, and the air outlet of filtering drying machine 13 is communicated to gas blow pipe 321; Vavuum pump is connected with dust storage container 15, and the inlet communication of dust storage container 15 is to air intake duct 322; High pressure generator 16 destatics ion wind rod 33 by connection.Destatic ion wind rod 33 to speculum 42 minute surface blowout ion wind, the exit destaticing ion wind rod 33 is provided with the flow-guiding structure 331 becoming miter angle with its axis, makes the ion wind blown out become miter angle with mirror mirror by flow-guiding structure 331.
Dust removal process of the present invention and operation principle as follows:
Engineering truck 11 is stopped appropriate location before one of them unit of slot type Jing Chang, rise engineering vehicle's supporting legs and leveling, start all electric components, when the pressure of air compressor machine 12 air accumulator reaches optimum value, the movement of mechanical arm 21 is controlled by operative intelligence control operation box 23, deduster 3 is placed into the upper left side on speculum 42 surface, determine that the distance of deduster 3 apart from speculum 42 minute surface is between 15-20mm by laser detector 34, then start deduster 3 to start working, mechanical arm 21 can drive deduster 3 to start to clean along parabola shaped minute surface at the parabolic motion track set in advance, laser detector 34 feedack can also be passed through, the track set in advance is revised, in order to avoid produce collision and damage speculum 42 minute surface, thus guarantee deduster 3 clean speculum 42 accurately.Pressure sensor 35 is equipped with in deduster 3 front end, when deduster 3 is in clean process, if when there is a prior ignorant object in front, pressure sensor 35 and object to send rapidly signal to Intelligent Service control cabinet 22 and stop the movement of deduster 3 to guarantee safety after colliding, then adjusted the movement locus of deduster 3 by Based Intelligent Control operating case 23.After having cleaned a unit, mechanical arm 21 can be placed into itself and deduster 3 position of space safety under the Track fusion set in advance, in order to avoid engineering truck 11 collides collector tube holder 43, thermal-collecting tube 44 etc. when leaving for next unit.Then engineering truck 11 supporting leg is fallen, engineering truck 11 is left for next unit, stop in place, rise engineering truck 11 supporting leg and leveling, by operative intelligence control box 23, deduster 3 is moved the upper left side on this unit reflecting mirror 42 surface, start automatic cleaning function, deduster 3 starts cleaning.
Deduster 3 is started working, (wind-force that gas blow pipe 321 blows out can regulate by regulating the air outlet valve door of air compressor machine 12) is blown to speculum 42 surface by the gas blow pipe 321 one-tenth miter angle in blowing and drawing type dust-removing box 32, the dust granule being difficult to clean is blown afloat, and keep out the wind sponge brush 36 and outer case of dust remover 31 block dust and overflow, by the air intake duct 322 of sidewall, dust is siphoned away.
When deduster 3 is by mechanical arm 21 brought forward, the air intake duct 322 be positioned at bottom blowing and drawing type dust-removing box 32 can siphon away residual dust, continue to move forward, be positioned at blowing and drawing type dust-removing box 32 below destatic ion wind rod 33 miter angle can be become to blow ion wind to speculum 42 minute surface, so not only can remove the electrostatic on speculum 42 minute surface, but also the air intake duct 322 that the dust that minute surface remains can be blowed to bottom blowing and drawing type dust-removing box 32, residual dust is siphoned away by air intake duct 322, thus make the more clean and later minute surface of minute surface be not easy attract dust without electrostatic.Continue to move forward, laser detector 34 can detect the reflectivity of speculum 42 minute surface and the distance L from minute surface, can judge the clean-up performance of minute surface and revise the movement locus of deduster 3 by software analysis.If clean-up performance is up to standard, deduster 3 can continue to clean forward, otherwise deduster can return stain and continue clean.If clean multiple reflections rate is also below standard, minute surface may have the problems such as crackle, then need the relevant personnel to check and do repair etc.
Solar energy thermo-power station Waterless intelligent cleaning device for reflector component of the present invention, use blowing and drawing type process of cleaning, Cottrell process and puma manipulator structure etc., blowing and drawing type process of cleaning utilizes the hydrodynamics of gas to make dust be more prone to come off, and is siphoned away by vaccum suction pipe; The formula process of cleaning of destaticing makes minute surface more be not easy attract dust.Have employed laser detector, the reflectivity of detectable speculum, thus make deduster have dedusting monitoring function.Adopt puma manipulator to make cleaning more intelligent, and have employed the distance L of laser detector detection deduster and speculum, can repair deduster movement locus.Guarantee cleaning course safety.Have employed pressure sensor, detection front end barrier, the safety of protective device and speculum.Adopt anhydrous intelligent cleaning first, not only can save water resource but also cleaning can be made easier, fast.Cleaning efficiency of the present invention is high, saves water resource, and clean operation strategies is wide.Not only can clean mirror surface and can also clean photovoltaic solar panel etc.In the solar power station maintenance in future, there is good market.

Claims (9)

1. solar energy thermo-power station Waterless intelligent cleaning device for reflector component, it is characterized in that, this cleaning device comprises deduster, puma manipulator and engineering truck, deduster is arranged on the head of puma manipulator, the afterbody of puma manipulator is arranged on engineering truck, puma manipulator controlled motion drives deduster to clean mirror mirror, wherein, deduster comprises outer case of dust remover, gas blow pipe and air intake duct, the wind-force of gas blow pipe blowout blows afloat the dust granule on mirror mirror, and air intake duct siphons away the dust granule blown afloat; Top in outer case of dust remover is provided with blowing and drawing type dust-removing box, gas blow pipe and air intake duct are all arranged in described blowing and drawing type dust-removing box, the end of air intake duct is provided with several terminations, several terminations are distributed in bottom and the sidepiece of blowing and drawing type dust-removing box respectively, several terminations are all converged by pipeline and are communicated in described air intake duct, to increase the efficiency of inhaling ash; The bottom surrounding of outer case of dust remover is fixedly installed the sponge brush that keeps out the wind; The angle becoming 45 degree with the axis of described deduster is arranged in the end of described gas blow pipe, and the gas that described gas blow pipe is blown out becomes miter angle with mirror surface.
2. cleaning device as claimed in claim 1, it is characterized in that, top in described outer case of dust remover is also provided with and destatics ion wind rod and laser detector, the outer front end of outer case of dust remover is provided with pressure sensor, outer case of dust remover is provided with and connects mechanical gimmick orchid, described deduster is arranged on the head of described puma manipulator by this connection machinery gimmick orchid.
3. cleaning device as claimed in claim 2, is characterized in that, described blowing and drawing type dust-removing box, destatics ion wind rod and laser detector arranges according to vertical order successively in described outer case of dust remover.
4. cleaning device as claimed in claim 2, it is characterized in that, the described sponge brush that keeps out the wind contacts with mirror is thin-skinned, keep out the wind described in work and jointly between sponge brush and outer case of dust remover and mirror mirror form airtight environment, prevent dust from overflowing, dust is all siphoned away by described air intake duct.
5. cleaning device as claimed in claim 2, it is characterized in that, described puma manipulator comprising mechanical arm, controlling the Intelligent Service control cabinet of mechanical arm operation track and the Based Intelligent Control operating case for arranging mechanical arm movement locus.
6. cleaning device as claimed in claim 5, it is characterized in that, described laser detector is for determining that the distance of described deduster distance mirror mirror is between 15-20mm, described laser detector feedack flows to described Intelligent Service control cabinet, revises the running orbit of described mechanical arm.
7. cleaning device as claimed in claim 5, it is characterized in that, described pressure sensor is in operation whether encounter object for detecting described deduster, the signal of described pressure sensor collision rift feedback flows to described Intelligent Service control cabinet and Based Intelligent Control operating case, described Intelligent Service control cabinet can stop the movement of deduster timely, and adjusts the running orbit of described mechanical arm by described Based Intelligent Control operating case.
8. cleaning device as claimed in claim 2, is characterized in that, described engineering truck is provided with air compressor machine, filtering drying machine, vavuum pump, dust storage container and high pressure generator; Air compressor machine on engineering truck is connected with filtering drying machine, and the air outlet of filtering drying machine is communicated to described gas blow pipe; Vavuum pump is connected with dust storage container, and the inlet communication of dust storage container is to described air intake duct; High pressure generator is by destaticing ion wind rod described in connection.
9. cleaning device as claimed in claim 8, it is characterized in that, the described ion wind rod that destatics is to mirror mirror blowout ion wind, the described exit destaticing ion wind rod is provided with the flow-guiding structure becoming miter angle with its axis, the ion wind blown out is made to become miter angle with mirror mirror by this flow-guiding structure, and the ion wind of blowout blows to the described blowing and drawing type dust-removing box of front end, the dust that electrostatic is removed is siphoned away by the described air intake duct of front end.
CN201110270540.8A 2011-09-14 2011-09-14 Solar energy thermo-power station Waterless intelligent cleaning device for reflector component Active CN102319710B (en)

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