CN102317164A - Method and device for producing liquid food packed in container - Google Patents
Method and device for producing liquid food packed in container Download PDFInfo
- Publication number
- CN102317164A CN102317164A CN2010800077592A CN201080007759A CN102317164A CN 102317164 A CN102317164 A CN 102317164A CN 2010800077592 A CN2010800077592 A CN 2010800077592A CN 201080007759 A CN201080007759 A CN 201080007759A CN 102317164 A CN102317164 A CN 102317164A
- Authority
- CN
- China
- Prior art keywords
- container
- blown
- food liquid
- nitrogen
- gas
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B31/00—Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
- B65B31/04—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied
- B65B31/046—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied the nozzles co-operating, or being combined, with a device for opening or closing the container or wrapper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/222—Head-space air removing devices, e.g. by inducing foam
Landscapes
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Vacuum Packaging (AREA)
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
Abstract
A method and device for producing a liquid food packed in a container are provided in which gas replacement for filling the head space of the container with an inert gas is efficient and the gas replacement is excellent with respect to profitability, safety, and simplicity. A liquid food packed in a container is produced through a step in which immediately before the opening (16a) of a container bottle filled with a liquid food is capped with a capping machine (14), nitrogen gas is blown by means of a nitrogen gas replacement device (100) toward the opening (16a) from behind the container with respect to the travel direction of the container at an angle of -5 to 90 with the horizontal plane including the opening (16a) and the gas present in the head space of the container is thereby replaced with the nitrogen gas.
Description
Technical field
The present invention relates to a kind of container and load the manufacturing approach and the manufacturing installation thereof of food liquid, relate in particular to the container bottom clearance is loaded food liquid by the container of inert gas replacement manufacturing approach and manufacturing installation thereof.
Background technology
People recognize, cooking oil is filled in the containers such as bottle container after, through the air in the bottom clearance of replacing container with unreactable gass such as nitrogen, can improve the keeping quality of cooking oil.
Replace for the technology of the air in the bottom clearance of container for adopting unreactable gas; In order to improve its rate of displacement; Be preferably under the atmosphere of inert gases and carry out, but this can increase the use amount of unreactable gas, cause cost to improve; And when the staff works, can face life danger in atmosphere of inert gases.
Therefore, consider economy and safety, preferably use a spot of unreactable gas and carry out method of replacement efficiently, so people hope to develop this method of replacing.
As the method for replacing of this headspace gases, patent documentation 1 disclosed method is for example arranged, patent documentation 1 is the method for replacing of the headspace gases during can is made, and does not relate to bottle container.
Patent documentation 1 discloses and provides a kind of following gas replacement inclosure method; Promptly the upper direction of the jar that intersects from the fluctuation direction with the liquid level of the canned thing of fluid of this method (have the leaning angle that with respect to the horizontal plane is 20～60 ° be blown into mouthful) is sprayed after the unreactable gas, cover is installed immediately and is tightened.The purpose of this invention is not waste and reliably and easily carries out gas replacement efficiently.
The prior art document
Patent documentation
Patent documentation 1: the special public clear 57-29331 communique of Japan
Summary of the invention
Technical matters
Yet, for the gas replacement inclosure method in being recorded in patent documentation 1,, exist to be difficult to grasp the problem that gas sprays opportunity though under the predetermined condition of the can container of portion's opening in the use, expectation can improve gas replacement efficient.And, not open in the patent documentation 1 about using any content of bottle container.
Given this, the object of the present invention is to provide and a kind ofly adopt gas replacement excellent in efficiency that unreactable gas replaces the container bottom clearance and excellent container is loaded food liquid aspect economy, safety and the simplicity of gas replacement manufacturing approach and manufacturing installation thereof.
Technical scheme
The present invention to achieve these goals; Provide a kind of container to load the manufacturing approach of food liquid; It is characterized in that comprising following technology: be-5～90 ° angle and be blown into unreactable gas with horizontal surface to the opening of the container that is filled with food liquid, so that the gas replacement in the bottom clearance of said container is become said unreactable gas with respect to this opening from rear direction with respect to the working direction of said container.
And; The present invention to achieve these goals; Provide a kind of container to load the manufacturing installation of food liquid; It is characterized in that having the inert gas replacement device, this inert gas replacement device is-5～90 ° angle and is blown into unreactable gas from the rear direction with respect to the working direction of said container with the horizontal surface with respect to this opening to the opening of the container that is filled with food liquid, so that the gas replacement in the bottom clearance of said container is become unreactable gas.
Beneficial effect
The employing unreactable gas is replaced the gas replacement excellent in efficiency of container bottom clearance and excellent container is loaded food liquid aspect economy, safety and the simplicity of gas replacement manufacturing approach and manufacturing installation thereof can be provided according to the present invention.
Description of drawings
Fig. 1 illustrates to comprise that the filling technology from food liquid to bottle container that load and the container of the pass bolt process of closing this container bolt load the skeleton diagram of the whole manufacturing process of food liquid.
Fig. 2 is for amplifying the skeleton diagram that the pass bolt process among Fig. 1 is shown.
Fig. 3 is the block diagram according to the nitrogen replaceable equipment of one embodiment of the present invention.
Fig. 4 is the birds-eye view according to the nitrogen replaceable equipment of one embodiment of the present invention.
Fig. 5 is the perspective upper view according to the nitrogen replaceable equipment of one embodiment of the present invention.
Fig. 6 A is blown into the figure of angle for explanation nitrogen, expression be the front view of vessel port.
Fig. 6 B is blown into the figure of angle for explanation nitrogen, expression be the birds-eye view of vessel port.
Fig. 7 is the part enlarged drawing that the position relation of nitrogen replaceable equipment and Guan Shuanji is shown.
Fig. 8 illustrates the skeleton diagram that closes the action in the bolt process.
Fig. 9 A is the front view of employed nitrogen replaceable equipment in comparative example.
Fig. 9 B is the front view of employed nitrogen replaceable equipment in comparative example.
Fig. 9 C is the front view of employed nitrogen replaceable equipment in comparative example.
The basic symbol explanation: 10 for loading the chamber, and 11 is first carrying implement, and 12 is loading machine, and 13 is second carrying implement, and 14 is Guan Shuanji; 14a is a bottle bolt carrying implement, and 15 is the 3rd carrying implement, and 16 is bottle container, and 16a is the bottle container opening; 100 is nitrogen replaceable equipment, and 1 is main part, and 2 is fixed part, and 3A, 3B are pipe jointing part; 4 is the back side nozzle, and 5 is cross-drilled hole formation portion, and 5A, 5B are cross-drilled hole, and 6A, 6B are channel of nitrogen.
The specific embodiment
Below, with reference to description of drawings embodiment of the present invention, but the invention is not restricted to this.
(container is loaded the manufacturing installation of food liquid)
Fig. 1 illustrates to comprise that the filling technology from food liquid to bottle container that load and the container of the pass bolt process of closing this container bolt load the skeleton diagram of the whole manufacturing process of food liquid.And Fig. 2 is for amplifying the skeleton diagram that the pass bolt process among Fig. 1 is shown.
Container is loaded the manufacturing process of food liquid and in loading chamber 10, is carried out.
The manufacturing installation that container is loaded food liquid comprises first carrying implement 11, loading machine 12, second carrying implement 13, close bolt machine 14, the 3rd carrying implement 15, nitrogen replaceable equipment 100 and constitute.
First carrying implement 11 is the carrying mechanisms that on circumference, have the disc-shape of groove with a determining deviation, when rotating, utilizes this groove part to control the empty bottle container 16 of coming from the outside carrying of loading chamber 10, and is transported to ensuing loading machine 12.
Loading machine 12 has on circumference carrying mechanism and the food liquid the prime machine that is formed with the disc-shape of groove with a determining deviation; When rotating, utilize this groove part to control the empty bottle container 16 of coming from 11 carryings of first carrying implement; And during bottle container one week of 16 rotations; Load food liquid by the food liquid the prime machine, be transported to ensuing second carrying implement 13 then.Food liquid is filled in the bottle container 16 according to scheduled volume, so that the top of bottle container 16 has the bottom clearance of predetermined volumes.
Second carrying implement 13 is the carrying mechanisms that as first carrying implement 11, on circumference, have the disc-shape of groove with a determining deviation; When rotating, utilize this groove part to control the bottle container 16 of accomplishing the food liquid filling of coming, and be transported to ensuing pass bolt machine 14 from loading machine 12 carryings.
The 3rd carrying implement 15 is the carrying mechanisms that as first carrying implement 11, on circumference, have the disc-shape of groove with a determining deviation; When rotating, utilize this groove part to control and carry the bottle container of closing bottle bolt 16 (container filling food liquid) of coming, and it is transported to the outside of loading chamber 10 from closing bolt machine 14.
(nitrogen replaceable equipment)
Fig. 3 is the block diagram according to the nitrogen replaceable equipment of one embodiment of the present invention, and Fig. 4 is its birds-eye view, and Fig. 5 is its perspective upper view.
Nitrogen replaceable equipment 100 is fixed on the fixed part 2 on the desired location and constitutes by main part 1 with main part 1; Through being-5～90 ° of angles and being blown into nitrogen with horizontal surface, the gas replacement in the bottom clearance of said container is become nitrogen from rear direction with respect to the working direction of container with respect to this opening to the opening 16a of the container that is filled with food liquid.As long as nitrogen replaceable equipment 100 has the structure that can be blown into gas from rear direction, then can also have can be from horizontal or front side to the structure that is blown into nitrogen.
Main part 1 has: pipe jointing part 3A, 3B are used to connect the nitrogen feed pipe; Back side nozzle 4 is used for being-5～90 ° of angles with the horizontal surface with respect to the opening 16a of bottle container and is blown into nitrogen from rear direction; Cross-drilled hole formation portion 5 is formed with and is used for being cross-drilled hole 5A, the 5B of-5～90 ° of angles from the circle that laterally is blown into nitrogen with the horizontal surface with respect to the opening 16a of bottle container.
Pipe jointing part 3A is connected through the in-to-in channel of nitrogen 6A that is formed on main part 1 with back side nozzle 4, and pipe jointing part 3B is connected through the in-to-in channel of nitrogen 6B that is formed on main part 1 with cross-drilled hole 5A, 5B.
Preferably, on the side nozzle 4 of back, be provided for regulating the throttle mechanism of the nitrogen flow that is blown into.And, preferably connect different nitrogen supply sources respectively in that pipe jointing part 3A, 3B are last, can regulate nitrogen flow that side nozzle 4 is blown into from the back and the nitrogen flow that is blown into from cross-drilled hole 5A, 5B respectively independently.
Fig. 6 A and Fig. 6 B are the figure that is blown into angle of explanation nitrogen, and what Fig. 6 A represented is the front view of vessel port, and what Fig. 6 B represented is the birds-eye view of vessel port.
When being blown into nitrogen, being-5～90 ° of angles and carrying out from rear direction with respect to the working direction of container through back side nozzle 4 with horizontal surface with respect to the opening 16a of bottle container.And, on this basis, can also be through cross-drilled hole 5A, 5B from laterally and/or through cross-drilled hole or preceding side nozzle the past side direction carrying out.
The position etc. of being provided with of formation position that can be through changing back side nozzle 4 or cross-drilled hole 5A, 5B, the direction of channel of nitrogen 6B and nitrogen replaceable equipment 100 changes nitrogen and is blown into angle.
At this; Be blown into angle as long as be-5～90 ° of angles with respect to the nitrogen of the horizontal surface of the opening 16a of bottle container with respect to the horizontal surface (0 °) of this opening 16a; 0～90 ° of angle preferably; Further preferably 5～70 ° of angles, more preferably 5～60 ° of angles, most preferably 5～40 ° of angles (with reference to Fig. 6 A).
Especially, for the angle that is blown into from rear direction, preferably with respect to the horizontal surface (0 °) of this opening 16a greater than 0 ° angle.And preferably, from horizontal and/or front side to be blown into angle also greater than 0 °, more preferably, all is blown into angle all greater than 0 °.
And; Shown in Fig. 6 B; On the opening horizontal surface of container; When with the open centre of bottle container as center-point, with the working direction (y among the figure) of bottle container during as benchmark (0 °), " with respect to the rear direction of working direction " (a) is meant 135～225 ° direction among the figure; " with respect to working direction laterally " (b among the figure) be meant the direction of 45～135 ° and 225～315 °, " with respect to the front side of working direction to " (c among the figure) be meant the direction of 0～45 ° and 315～360 °.But in becoming the angle on border, in the definition that 135 ° and 225 ° are comprised in rear direction, and 45 ° and 315 ° be comprised in the horizontal definition.For the angle that is blown into from rear direction, preferably 150～210 °, more preferably 160～200 °.For from the horizontal angle that is blown into, preferably 60～130 ° and/or 230～300, more preferably 75～125 ° and/or 235～285 °.For the angle that is blown into of the past side direction, preferably 10～44 ° and/or 316～350 °.
And; Said rear direction and laterally and/or the front side between angle; That is, by projection on the connection lead of the open centre point of the point of the flow export center-point of the opening horizontal surface upslide movie queen side direction of container and bottle container and opening horizontal surface at container laterally and/or the front side to the angle (greater than 0 ° and smaller or equal to 180 °) of the connection lead formation of the open centre point of the point of the flow export center-point of (during remaining both direction, the remaining both direction of projection) respectively and bottle container; Be preferably 40～180 °; Further be preferably 45～150 °, more preferably 45～135 ° of angles most preferably are 50～120 °.For example; When the angle that is blown into of rear direction is 180 °, horizontal when being blown into angle and being 90 °; The angle that is formed by this both direction is 90 °, and when rear direction to be blown into angle be 210 °, front side to be blown into angle and be 10 ° the time, the angle that is formed by this both direction is 160 °.When the flow export that has three directions or a specific direction has when a plurality of, in formed angle, preferably more than one in above-mentioned scope, further preferably more than two in above-mentioned scope, more preferably all angles are all in above-mentioned scope.
(container is loaded the manufacturing approach of food liquid)
Then, the manufacturing approach to container filling food liquid describes.
The manufacturing that container is loaded food liquid is to carry out through each device of the manufacturing installation that constitutes above-mentioned container filling food liquid, the operation of mechanism.That is, the manufacturing approach of container filling food liquid mainly comprises: the technology that empty bottle container 16 is transported to loading machine 12 by first carrying implement 11; To bottle container 16 filling liquid food, in bottle container 16, form the technology of bottom clearance by loading machine 12; The container 16 that to be accomplished the food liquid filling by second carrying implement 13 is transported to the technology of closing bolt machine 14; Be blown into nitrogen by nitrogen replaceable equipment 100 to the opening 16a of bottle container 16, the gas replacement in the bottom clearance of bottle container 16 become the technology of nitrogen; Close bottle container 16 and carry out leak free technology by closing bolt machine 14; Closed the technology of the bottle container 16 (container filling food liquid) of bottle bolt to the carrying of the outside of filled chamber 10 by the 3rd carrying implement 15.
Especially, by nitrogen replaceable equipment 100 and close that the bolt machine is 14 that carry out, the gas replacement in the container bottom clearance is become the technology of nitrogen is characteristic of the present invention, below be elaborated.
Fig. 7 is the part enlarged drawing that the position relation of nitrogen replaceable equipment and Guan Shuanji is shown.And Fig. 8 illustrates the skeleton diagram that closes the action in the bolt process.
In being replaced as the technology of nitrogen, be-5～90 ° of angles and be blown into nitrogen with horizontal surface to the opening of the container that is filled with food liquid with respect to this opening from rear direction, the gas replacement that will be present in thus in the bottom clearance of this container becomes nitrogen.
Like Fig. 2 or shown in Figure 7, being blown into of the nitrogen of said rear direction can use back side nozzle 4 to carry out.When being blown into from rear direction, can also be from horizontal and/or front side to, preferably can be from laterally being blown into nitrogen.
At this, the definition of " horizontal surface with respect to opening is-5～90 ° of angles ", " rear direction ", " laterally " and " front side to " and preferable range are with aforesaid identical.
Nitrogen flow export along above-mentioned all directions is provided with one or more.For example, in the nitrogen replaceable equipment 100 of Fig. 3 to Fig. 5, the flow export of rear direction has 1 (back side nozzle 4), horizontal flow export that two ( cross-drilled hole 5A, 5B) are arranged.
When Fig. 8 illustrates bottle container 16 and moves to the left from the right side of figure, close the state of the bottle bolt of bottle container 16 by the bottle bolt carrying implement 14a that controls and move down bottle bolt 16b.Being blown into of nitrogen is to carry out to the mobile process of Fig. 8 (left hand view) from Fig. 8 (middle graph), and considers from economy and safety aspect, preferably the bottle bolt of closing containers at once after being blown into.And, more preferably, the bottle bolt of closing containers when being blown into.At this; After being blown at once the bottle bolt of closing containers be meant from being blown into bottle time almost nil state bolt till of nitrogen to closing containers; Be preferably in 1 second to the time of bottle till the bolt of closing containers from being blown into nitrogen, further be preferably in 0.5 second, in more preferably 0.3 second.
And bottle container 16 preferably is moved to the position that is blown into nitrogen with 50～250 bottles/minute speed, more preferably is handled upside down with 100～200 bottles/minute speed.
In Fig. 7, the opening 16a of the bottle container of representing with dotted line is the position that nitrogen is blown into, and the central part of opening 16a is preferably 1～10cm with the distance X of the front end (flow export) of back side nozzle 4, more preferably 3～8cm.
From the nitrogen amount of being blown into of rear direction, be preferably 5～310 liters/minute, further be preferably 5～80 liters/minute; More preferably 15～60 liters/minute; Especially be preferably 30～60 liters/minute, be preferably 30～55 liters/minute especially, most preferably be 45～60 liters/minute.And the area of the blow-off outlet of the back side nozzle of this moment is preferably 45～1000mm
2, further be preferably 45～400mm
2, 50～200mm more preferably
2, most preferably be 50～100mm
2When being blown into, can more effectively replace, and can prevent that the food liquid in the container from spilling with this scope.
And, from horizontal and/or front side to the total amount of the amount of being blown into of nitrogen, be preferably 30～450 liters/minute, further be preferably 30～350 liters/minute, more preferably 30～250 liters/minute, most preferably be 60～250 liters/minute.And the area of the blow-off outlet of each nozzle of this moment is preferably 45～1000mm
2, further be preferably 50～400mm
2, 50～200mm more preferably
2, most preferably be 50～100mm
2
The amount aspect that absorbs oxygen from the food liquid that suppresses to be held is considered; The oxygen concentration that the amount of being blown into of nitrogen is preferably in the bottom clearance that makes bottle container 16 reaches below the 9 volume %; Further be preferably below the 7 volume %, more preferably below the 5 volume %, especially be preferably below the 4 volume %.
(unreactable gas)
In the above-described embodiment, though be that example is illustrated, can use more than one the unreactable gas of from nitrogen, argon gas, helium and carbon dioxide, selecting with nitrogen.Consider that from commonality and cost aspect nitrogen is preferred.
(container)
For container, can use various containers, but for example preferably use bottle container 16.Bottle container 16 has a bottle bolt, after loading food liquid, seals to have by the state of the bottom clearance of inert gas replacement.At this moment, preferably, in container, load before the food liquid, be blown into unreactable gas, accomplish the displacement of air and unreactable gas.
It is the bottle container of 100～1800g that bottle container 16 for example can use the amount of holding food liquid.Bottom clearance keeps more than the constant volume, and food liquid spills when can prevent to open bottle bolt.For example, the capacity of bottom clearance (mL) is 0.02～0.1 (mL/g) with respect to the ratio of the amount (g) of the food liquid that holds.
For the material of container, for example can be with resins such as polyethylene terephthalate (PET), poly-vinyl (PE), vinyl chloride (PVC), PLAs; Glass; Metals etc. use as material.Be preferably the plastic container or the glass container that adopt resin, especially be preferably plastic container.And, can also use the container of the multiple-structure of builtup film on the said vesse.
For plastic container, in order to keep the form of container, the plastic container of blow molding preferably.And the volume when discarding in order to dwindle more preferably can wait the container that is out of shape through pressurization.
(food liquid)
In this embodiment, for the not special restriction of the kind of spendable food liquid.If the food liquid that under 10～25 ℃, has flowing power, not special restriction.For example can enumerate cooking oil, baste, beverage, but be preferably cooking oil.
For the not special restriction of the kind of cooking oil.For example, can enumerate: soybean oil, rapeseed oil, rich oil acid rapeseed oil, corn oil, sesame seed oil, sesame salad oil, perilla herb oil (shiso oil), linseed oil, arachisoil, safflower oil, high oleic safflower oil, sunflower oil, high oleic sunflower oil, cotton seed oil, grape-kernel oil, Hawaii beans (macedamia nuts) oil, hazelnut oil, pumpkin seed oil, walnut oil, camellia oil (camelia oil), tea-seed oil, weak siritch, borage oil (borage oil), olive oil, rice bran oil, rice bran oil, wheat-germ oil, palm oil, palm kernel oil, coconut oil, cacao butter, butter, lard, chicken fat, butterfat, fish oil, seal oil (Seal oil), algal oil, become the compound lard, ester exchange grease, hydrogenation grease, separation grease etc. of these lower greases of degree of saturation and these greases through breed improvement.
And; Can also add antioxidants such as L-ascorbic acid or L-ascorbic acid derivates, vitamin E, tocopherols, ascorbic acid aliphatic ester, lignanoid, ubiquinone, phosphatide, oryzanol (orizanol), phytosterol, diglyceride, catechin and Polyphenols, tea extraction in the cooking oil, perhaps other additives such as emulsifying agent.
As emulsifying agent; For example can enumerate; Polyglyceryl fatty acid ester, sucrose fatty ester, sorbitan aliphatic ester, polysorbate, condensation Castor Oil Fatty Acid ester, mono-fatty acid glyceride etc., perhaps soybean lecithin, egg yolk lecithin, soybean lysolecithin, yolk lysolecithin, enzyme are handled emulsifying agents such as yolk, saponin, phytosterol, milk fat ball film.
The grease of the material of more than one that are preferably that interpolation selects from antioxidant and emulsifying agent.
(effect of embodiment of the present invention)
According to the embodiment of the present invention; Can provide and adopt unreactable gas to replace the gas replacement excellent in efficiency of container bottom clearance (in preferred mode; Oxygen concentration in the bottom clearance is below 9 volume %); And compare when under atmosphere of inert gases, carrying out, load the manufacturing approach and the manufacturing installation thereof of food liquid at excellent container aspect the economy of gas replacement and the safety.And the excellent container in simplicity aspect that can be provided at the technology that is replaced as unreactable gas is loaded the manufacturing approach and the manufacturing installation thereof of food liquid.
Then, the present invention is described, but the invention is not restricted to these embodiment by embodiment.
Embodiment
In the filling chamber of in Fig. 1, putting down in writing 10; In the bottle container 16 (capacity is 400g) that adopts polyethylene terephthalate (PET) to make, load day rapeseed oil of clear sharp friendly company difficult to understand (strain) manufacturing by loading machine 12; Use nitrogen replaceable equipment (Fig. 3, Fig. 9 A～9C) then; Condition according to record in the below table 1～4; For the air displacement with the bottom clearance (30.6ml) of bottle container 16 (plastics) becomes nitrogen, nitrogen is blown into the opening 16a of bottle container 16, by bottle bolt carrying implement 14a immediately (in 0.3 second) close bottle bolt and seal.
For embodiment 1～18 and comparative example 1～8, measure the firm oxygen concentration (%) that seals the bottom clearance of back (sealing in back 10 minutes) by following method, will measure the result and be illustrated in table 1～5.For measuring the bottle number, in embodiment 1,8 and comparative example 1～3, respectively be 20 bottles, in embodiment 2～7,9～18 and comparative example 4～8, respectively be 10 bottles.
< measuring method of the oxygen concentration of bottom clearance >
For the container after the above-mentioned firm sealing that becomes determination object, insert and determination object gas suction tube bonded assembly attraction pin from the cap top, the headspace gases of gathering from here is sent to test section, measures this gas.
The instrument that is used to measure is the OXYGEN METERRO-102 that is made by Iishima Electronic Industry Co., Ltd., and once sucking gas flow is 3ml, and this operation is carried out three times repeatedly, and the gas that sucks for the third time is used for measuring.
[table 1]
Table 1 nitrogen replacement condition and result
The quantity in expression nozzle or hole in the ※ < >
Can confirm from table 1, be blown into nitrogen from rear direction so that the embodiment 1～7 that nitrogen flows along the working direction of container,, also can effectively bottom clearance be replaced as nitrogen even the nitrogen flow that is blown into is few by the back side nozzle.
But among the embodiment 1 and 2, according to being blown into of nitrogen, the fry dried food ingredients in the container has been given birth to and has been spilt.
In embodiment 1～18 and comparative example 1～8, nitrogen is blown into angular adjustment and becomes as follows.
That is, in Fig. 3, for back side nozzle 4, the angle with respect to working direction when projecting on the opening horizontal surface of container is about 167 °, and angle with respect to the horizontal plane is about 34 °, and the area of blow-off outlet is about 79mm
2For the cross-drilled hole 5A of circle, the angle with respect to working direction when projecting on the opening horizontal surface of container is about 122 °, and angle with respect to the horizontal plane is about 30 °, and the area of blow-off outlet is about 79mm
2For the cross-drilled hole 5B of circle, the angle with respect to working direction when projecting on the opening horizontal surface of container is about 90 °, and angle with respect to the horizontal plane is about 30 °, and the area of blow-off outlet is about 79mm
2
Promptly; In Fig. 9 A, for the cross-drilled hole 201A～201D of circle, the angle with respect to working direction when projecting on the opening horizontal surface of container is about 98 °, 92 °, 88 °, 82 ° successively; Angle with respect to the horizontal plane all is about 30 °, and the area of blow-off outlet all is about 79mm
2
That is, in Fig. 9 B, for the cross-drilled hole 301 of the shape of growing crosswise, the angle with respect to working direction when projecting on the opening horizontal surface of container is about 90 °, and angle with respect to the horizontal plane is about 50 °, and the area of blow-off outlet is about 679mm
2
That is, in Fig. 9 C, for the cross-drilled hole 401A of circle, the angle with respect to working direction when projecting on the opening horizontal surface of container is about 98 °, and angle with respect to the horizontal plane is about 45 °, and the area of blow-off outlet is about 79mm
2For the cross-drilled hole 401B of the shape of growing crosswise, the angle with respect to working direction when projecting on the opening horizontal surface of container is about 90 °, and angle with respect to the horizontal plane is about 45 °, and the area of blow-off outlet is about 279mm
2For the cross-drilled hole 401C of circle, the angle with respect to working direction when projecting on the opening horizontal surface of container is about 82 °, and angle with respect to the horizontal plane is about 45 °, and the area of blow-off outlet is about 79mm
2
[table 2]
Table 2 nitrogen replacement condition and result
The quantity in expression nozzle or hole in the ※ < >
Annotate 1: block cross-drilled hole 5B, only be blown into from 5A
Annotate 2: block cross-drilled hole 5A, only be blown into from 5B
Can confirm that from table 2 from the embodiment 8 that laterally is blown into nitrogen, bottom clearance is replaced as nitrogen effectively when rear direction is blown into, also increasing cross-drilled hole by the back side nozzle.Though embodiment 8 is identical with the nitrogen discrepancy total amount of embodiment 1, according to being blown into of nitrogen, the oil in embodiment 1 in the container spills comparatively fiercely, in contrast to this, in embodiment 8, does not spill.
On the other hand, though the amount of being blown into always of nitrogen is identical with embodiment 1,8, by cross-drilled hole only from the comparative example 1～6 that laterally is blown into, confirmed to manage immediately to improve hole count or the hole shape that becomes the gas flow export, can not be replaced as nitrogen effectively.
[table 3]
Table 3 nitrogen replacement condition and result
The quantity in expression nozzle or hole in the ※ < >
[table 4]
Table 4 nitrogen replacement condition and result
The quantity in expression nozzle or hole in the ※ < >
According to table 3, through the back side nozzle when rear direction is blown into also through cross-drilled hole from the embodiment 9～16 that laterally is blown into nitrogen, confirmed that bottom clearance is replaced as nitrogen effectively.
And, in embodiment 9～16, the phenomenon that the oil in the container that does not also occur causing owing to being blown into of nitrogen spills.
And; Confirmed when the nitrogen flow with the back side nozzle is fixed into 55 liters/minute; Along with the increase from the nitrogen flow of cross-drilled hole, bottom clearance more effectively is replaced as nitrogen, but when the nitrogen flow from cross-drilled hole reaches more than 245 liters/minute; Even increase flow, nitrogen replacement rate almost do not change yet.
On the other hand, according to table 4, through cross-drilled hole only from the comparative example 7～8 that laterally is blown into nitrogen, even confirmed to increase nitrogen flow, almost do not improve the possibility of nitrogen replacement rate yet.
[table 5]
Table 5 nitrogen replacement condition and result
The quantity in expression nozzle or hole in the ※ < >
According to table 5, through the back side nozzle when rear direction is blown into also through cross-drilled hole from the embodiment 17～18 that laterally is blown into nitrogen, confirmed that bottom clearance is replaced as nitrogen effectively.
And, in embodiment 17～18, the phenomenon that the oil in the container that does not also occur causing owing to being blown into of nitrogen spills.
And, having confirmed that nitrogen replacement speed is slow more, bottom clearance is replaced as nitrogen more effectively.
Claims (11)
1. a container is loaded the manufacturing approach of food liquid; It is characterized in that comprising following technology: be-5～90 ° angle and be blown into unreactable gas with horizontal surface to the opening of the container that is filled with food liquid, so that the gas replacement in the bottom clearance of said container is become said unreactable gas with respect to this opening from rear direction with respect to the working direction of said container.
2. container as claimed in claim 1 is loaded the manufacturing approach of food liquid, it is characterized in that being blown into the bolt of closing said container behind the said unreactable gas at once, perhaps when being blown into said unreactable gas, closes the bolt of said container.
3. according to claim 1 or claim 2 container is loaded the manufacturing approach of food liquid, and the flow export that it is characterized in that being used for being blown into from said rear direction said unreactable gas is more than one or two.
4. load the manufacturing approach of food liquid like any described container in the claim 1 to 3, it is characterized in that said unreactable gas is more than one gases of from argon gas, helium, nitrogen and carbon dioxide, selecting.
5. load the manufacturing approach of food liquid like any described container in the claim 1 to 4, it is characterized in that being blown into said unreactable gas, so that the oxygen concentration in the bottom clearance of said container reaches below the 9 volume %.
6. load the manufacturing approach of food liquid like any described container in the claim 1 to 5, it is characterized in that said container is moved to the position that is blown into said unreactable gas with 50～250 bottles/minute speed.
7. container as claimed in claim 1 is loaded the manufacturing approach of food liquid, and the amount of being blown into of the said unreactable gas that it is characterized in that being blown into from the rear direction with respect to the working direction of said container is 5～310 liters/minute.
8. load the manufacturing approach of food liquid like any described container in the claim 1 to 7; It is characterized in that said container is the bottle container through blow molding, the container profile diameter of said bottom clearance is less than the container profile diameter of the part of loading said food liquid.
9. load the manufacturing approach of food liquid like any described container in the claim 1 to 8, it is characterized in that said food liquid is a cooking oil.
10. a container is loaded the manufacturing installation of food liquid; It is characterized in that having the inert gas replacement device; Be used for being-5～90 ° angle and being blown into unreactable gas with horizontal surface, so that the gas replacement in the bottom clearance of said container is become said unreactable gas from rear direction with respect to the working direction of said container with respect to this opening to the opening of the container that is filled with food liquid.
11. container as claimed in claim 10 is loaded the manufacturing installation of food liquid, it is characterized in that having the loading machine of loading said food liquid and the Guan Shuanji that closes the opening of said container.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2009094081A JP2010241483A (en) | 2009-04-08 | 2009-04-08 | Method and device for manufacturing liquid food filled in vessel |
| JP2009-094081 | 2009-04-08 | ||
| PCT/JP2010/054148 WO2010116850A1 (en) | 2009-04-08 | 2010-03-11 | Method and device for producing liquid food packed in container |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102317164A true CN102317164A (en) | 2012-01-11 |
Family
ID=42936137
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010800077592A Pending CN102317164A (en) | 2009-04-08 | 2010-03-11 | Method and device for producing liquid food packed in container |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JP2010241483A (en) |
| CN (1) | CN102317164A (en) |
| TW (1) | TW201103823A (en) |
| WO (1) | WO2010116850A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115402547A (en) * | 2019-08-02 | 2022-11-29 | 美乐迪安株式会社 | Edible oil filled into subdivided container and method for producing the same |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT202100019883A1 (en) * | 2021-07-26 | 2023-01-26 | Sidel Participations Sas | FLUSHING SYSTEM FOR CONTAINERS FILLED WITH A POURABLE PRODUCT |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02296624A (en) * | 1989-04-27 | 1990-12-07 | Japan Crown Cork Co Ltd | Cap delivery device equipped with gushing nozzle |
| JPH04311423A (en) * | 1991-04-05 | 1992-11-04 | Kanebo Ltd | Method for manufacturing bottled beverage and device therefor |
| JP2005047536A (en) * | 2003-07-28 | 2005-02-24 | Showa Tansan Co Ltd | Gas replacing method and device for head space of non-carbonated beverage cap container |
| CN1890152A (en) * | 2003-12-22 | 2007-01-03 | 三得利株式会社 | Gas exchange device and gas exchange method |
| US20070056251A1 (en) * | 2005-01-05 | 2007-03-15 | Ruppman Kurt H Sr | Method and Apparatus for Flushing a Container with an Inert Gas |
-
2009
- 2009-04-08 JP JP2009094081A patent/JP2010241483A/en active Pending
-
2010
- 2010-03-11 WO PCT/JP2010/054148 patent/WO2010116850A1/en active Application Filing
- 2010-03-11 CN CN2010800077592A patent/CN102317164A/en active Pending
- 2010-03-22 TW TW99108387A patent/TW201103823A/en unknown
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02296624A (en) * | 1989-04-27 | 1990-12-07 | Japan Crown Cork Co Ltd | Cap delivery device equipped with gushing nozzle |
| JPH04311423A (en) * | 1991-04-05 | 1992-11-04 | Kanebo Ltd | Method for manufacturing bottled beverage and device therefor |
| JP2005047536A (en) * | 2003-07-28 | 2005-02-24 | Showa Tansan Co Ltd | Gas replacing method and device for head space of non-carbonated beverage cap container |
| CN1890152A (en) * | 2003-12-22 | 2007-01-03 | 三得利株式会社 | Gas exchange device and gas exchange method |
| US20070056251A1 (en) * | 2005-01-05 | 2007-03-15 | Ruppman Kurt H Sr | Method and Apparatus for Flushing a Container with an Inert Gas |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115402547A (en) * | 2019-08-02 | 2022-11-29 | 美乐迪安株式会社 | Edible oil filled into subdivided container and method for producing the same |
Also Published As
| Publication number | Publication date |
|---|---|
| TW201103823A (en) | 2011-02-01 |
| WO2010116850A1 (en) | 2010-10-14 |
| JP2010241483A (en) | 2010-10-28 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102317163A (en) | Method and device for producing liquid food packed in container | |
| CN1596220A (en) | Plug replacing device and plug replacing method | |
| EP2234915A2 (en) | Device for dosed dispensing of a liquid from a composite container and method for filling such a container with liquid | |
| CN105083637B (en) | Full-automatic vacuum packaging machine gives bagging apparatus | |
| CN106829836A (en) | For the filling device of filling machine | |
| CN104085843A (en) | Hot filling valve | |
| CN209010126U (en) | A kind of can sauce filler | |
| CN102317164A (en) | Method and device for producing liquid food packed in container | |
| CN203946884U (en) | A kind of thermal loading valve | |
| CN108689370A (en) | A kind of adjustable food automatic filling machine | |
| CN206799142U (en) | A kind of bottle placer for mayonnaise production | |
| CN203006036U (en) | Oil nozzle cap structure of sealed container | |
| CN102271541B (en) | An apparatus for domestic use to preserve food by changing the atmosphere in a food package | |
| US20190241419A1 (en) | Device and method for filling containers with a liquid, in particular for bottling | |
| CN203714777U (en) | Bottle cap arrangement unit | |
| CN204459127U (en) | Definite quantity filling valve piston | |
| CN205770908U (en) | Multifunctional containment storage type Bottle cap structure | |
| US20170320717A1 (en) | Modulated pressure control of beer fill flow | |
| CN211920838U (en) | Beverage packaging bottle liquid filling machine | |
| CN208802811U (en) | Anti-spilled linear automatic filling machine | |
| US1820197A (en) | Filling valve | |
| CN106689014A (en) | Spotted maigre enhancement and releasing relaying temporary raising device | |
| CN203877217U (en) | Crab packaging box | |
| CN205801570U (en) | A kind of medicated beer automatic filling machine | |
| JP2018052585A (en) | Manufacturing method of liquid food packed in container |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C12 | Rejection of a patent application after its publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20120111 |