CN102313373A - Full-plastic pressure-bearing dual-bucket ball tube type split solar water heater - Google Patents

Full-plastic pressure-bearing dual-bucket ball tube type split solar water heater Download PDF

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Publication number
CN102313373A
CN102313373A CN2010102308875A CN201010230887A CN102313373A CN 102313373 A CN102313373 A CN 102313373A CN 2010102308875 A CN2010102308875 A CN 2010102308875A CN 201010230887 A CN201010230887 A CN 201010230887A CN 102313373 A CN102313373 A CN 102313373A
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China
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water heater
plastic pressure
solar water
barrel
heat exchange
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CN2010102308875A
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Chinese (zh)
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侯国山
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Individual
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Individual
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Priority to CN2010102308875A priority Critical patent/CN102313373A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/44Heat exchange systems

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  • Heat-Pump Type And Storage Water Heaters (AREA)
  • Photovoltaic Devices (AREA)

Abstract

The invention relates to a full-plastic pressure-bearing dual-bucket ball tube type solar water heater, which mainly comprises a thermal insulation water tank, a heat exchanger and a heat collector. In the full-plastic pressure-bearing dual-bucket ball tube type solar water heater, a plurality of parallel-connected heat exchange tubes form a circulating channel, the total cross section value of the circulating channel is large, the flowing resistance of a circulating medium is low, thus a naturally-circulating heating working state is formed. The full-plastic pressure-bearing dual-bucket ball tube type solar water heater has enough large heat exchange area, thus having small heat resistance and low heat exchange temperature; and scales are difficult to form on the heat exchange surfaces, thus higher heat exchange efficiency can be kept forever. A dual-bucket horizontal structure of the full-plastic pressure-bearing dual-bucket ball tube type solar water heater ensures that an upper bucket becomes an independent electric water heater. The full-plastic pressure-bearing dual-bucket ball tube type solar water heater is manly made of a high polymer material, a modified high polymer material and an enhanced high polymer material, thus a large quantity of metal raw materials can be saved, manufacture cost of the system is greatly reduced; and the full-plastic pressure-bearing dual-bucket ball tube type solar water heater has the advantages of long service life, high reliability, simple production process, capability of massive industrialized production, and wide market prospect.

Description

Overall plastic pressure-bearing twin-tub bulb formula separated solar water heater
Affiliated technical field
The present invention relates to a kind of solar energy heat utilization device, especially a kind of overall plastic pressure-bearing twin-tub bulb formula separated solar water heater.
Background technology
At present, solar water heater and electric heater use attemperater to be mostly stainless steel inner container, because there is the intercrystalline corrosion problem in the stainless steel inner container weld seam; Service life, weak point was a still unsolved world-famous puzzle, though the trend of using the enamelling sheet steel inner bag is arranged both at home and abroad in recent years, and the enamel inner container processing technology requires height; Be easy to generate bubble or pinprick in the production process, enamel fragility is bigger simultaneously, and vibrations, collision are easy to generate the quick-fried phenomenon of squama; In addition; Enamel can be gradually in hot water dissolving peel off, technical being called " boiling water is weightless " phenomenon, this just make enamel inner container quality be difficult to assurance service life.And the heat exchanger of commercially available separated solar water heater is metal at present, or the metallic enamel structure, the shortcoming of cost height, life-span weak point are arranged, be prone to fouling, heat exchange efficiency decline is fast.
Summary of the invention
For solving stainless steel inner container, short, problem of ultra-high price of enamel inner container solar water heater life-span, the invention provides a kind of overall plastic pressure-bearing twin-tub bulb formula separated solar water heater.
The technical solution adopted for the present invention to solve the technical problems is: enhancement layer is arranged in the wall of inner container, bulb formula heat exchanger is installed in the inner bag; The base upper end is the curved surface shelly; Many heat exchanger tube two ends through the heat exchanger tube interface respectively with the intracavity inter-connection of base, heat exchange ball; Heat exchange ball inner chamber is through heat exchange ball exhaust port, blast pipe, base downtake pipe interface, base intracavity, base second exhaust pipe interface, second exhaust pipe and atmosphere; Base circulation pipe interface is connected with base intracavity; Cold water pipe is connected with interior gallbladder intracavity bottom through the first cold water pipe interface, the second cold water pipe interface.
Enhancement layer in the wall of inner container is helical form or netted or ring-type or fiber dispersion shape structure;
What the enhancement layer in the wall of inner container was used is metal material or glass or carbon fibre or chemical fibre or steel fibre or ceramic fibre material or natural fiber material or string or fibrous composite; Enhancement layer in the wall of inner container also can be outside wall of inner container;
First barrel, first barrel enhancement layer, first barrel of upward all integrated blow molding of interface tube that wall is interior, or integrated rotation molding, or split injection mo(u)lding; Second barrel, second barrel enhancement layer, second barrel of upward all integrated blow molding of interface tube that wall is interior, or integrated rotation molding, or split injection mo(u)lding; Integrated blow molding of interface tube or split injection mo(u)lding on heat exchange ball, heat exchange ball inner chamber, the heat exchange ball; Integrated blow molding of interface tube on base, base intracavity, the base or split injection mo(u)lding.
Base is connected with first barrel of one end hot melt or welds together.Electric heater installs and fixes on the electric heater mount pad, and the electric heater mount pad is connected with second barrel of one end hot melt or welds together.
Circulation pipe is connected with the solar thermal collector collector.
Solar thermal collector is a heat pipe type full-glass vacuum tube solar heat-collecting device.
Solar thermal collector is three lumen all-glass solar vacuum tubular collectors.
Solar thermal collector is a U type tube solar heat-collecting device.
Solar thermal collector is common all-glass solar vacuum tubular collector.
The invention has the beneficial effects as follows: heat exchanger passages is made up of many heat exchanger tubes that are parallelly connected state, and the total cross section value of circulation canal is very big, and the flow resistance of circulatory mediator is very low, and this has just paved road for the natural circulation heating duty.
The present invention has a sufficiently large heat exchange area, and thus the thermal resistance is small and low temperature heat exchanger, the heat exchange surface is not easy to scale, can always maintain a high heat exchange efficiency.
Twin-tub horizontal type structure of the present invention makes bucket become an independently electric heater.
The present invention is mainly made by macromolecular material, modified polymer material, enhancing macromolecular material; Can practice thrift a large amount of raw material metals; Significantly reduce the manufacturing cost of system; And have the life-span long, but reliability is high, the simple large-scale industrial production of production technology, and vast market prospect is arranged.
Description of drawings
Accompanying drawing is a kind of generalized section of overall plastic pressure-bearing twin-tub bulb formula separated solar water heater.
Below in conjunction with accompanying drawing and embodiment the present invention is further specified:
1. bases, the first cold water pipe interface among the figure, 2. base, 3. cold water pipe, 4. the base second cold water pipe interface, 5. base heat exchanger tube interface; 6. heat exchanger tube, 7. downtake pipe, 8. heat exchange ball exhaust port, 9. heat exchange ball heat exchanger tube interface, 10. first barrel; 11. first barrel of spiral enhancement layer that wall is interior, 12. heat exchange balls, 13. first barrel of first tube connector interface, 14. first tube connectors, 15. second barrel of first tube connector interface; 16. the sensor mounting interface, 17. second barrels, 18. second barrels of spiral enhancement layers that wall is interior, 19. electric heaters, 20. base downtake pipe interfaces; 21. the curved surface shell, 22. hot-water line interfaces, 23. electric heater mount pads, 24 metal nuts, 25. second barrel of second tube connector interface; 26. second tube connector, 27. first barrel of second tube connector interface, 28. base second exhaust pipe interfaces, 29. first circulation pipe interfaces.30. the second circulation pipe interface, 31. hot-water lines, 32. tank shells, 33. heat-insulation layers, 34. second exhaust pipes, 35. upper circular tubes, 36. times circulation pipes, 37. vacuum tube solar heating elements.
The specific embodiment
Accompanying drawing has been described a kind of version of overall plastic pressure-bearing twin-tub bulb formula separated solar water heater.In first barrel 10 the wall enhancement layer is arranged; Enhancement layer 11 in first barrel, first barrel wall, first barrel are gone up all integrated blow moldings of interface tube, or integrated rotation molding, or the split injection mo(u)lding; In second barrel 17 the wall enhancement layer is arranged; Enhancement layer 18 in second barrel, second barrel wall, second barrel are gone up all integrated blow moldings of interface tube, or integrated rotation molding, or the split injection mo(u)lding; First barrel of one end is connected with second barrel through first barrel of first tube connector interface 13, first tube connector 14, second barrel of first tube connector interface 15; First barrel of other end is connected with second barrel through first barrel of second tube connector interface 27, second tube connector 26, second barrel of second tube connector interface 25; First barrel, first barrel interior enhancement layer, second barrel, second barrel interior enhancement layer, tube connector between two barrels of wall of wall constitutes inner bag jointly; Heat-insulation layer 33 is fixed in inner bag in the tank shell 32; Inner bag adopts macromolecular material, or modified polymer material, or strengthens macromolecular material, or the composite high-molecular material manufacturing; Enhancement layer in the wall of inner container is helical form or netted or ring-type or fiber dispersion shape structure; What the enhancement layer in the wall of inner container was used is metal material or glass or carbon fibre or chemical fibre or steel fibre or ceramic fibre material or natural fiber material or string or fibrous composite; Enhancement layer in the wall of inner container also can be outside wall of inner container; Base 2 one ends are the curved surface shelly, and curved surface shell 21 has a plurality of heat exchanger tube interfaces, and base heat exchanger tube interface 5 is through the intracavity inter-connection of heat exchanger tube 6, heat exchange ball heat exchanger tube interface 9 and heat exchange ball 12; Second exhaust pipe 34 is connected with base intracavity top through base second exhaust pipe interface 28; Base intracavity top is connected with heat exchange ball inner chamber top through base downtake pipe interface 20, downtake pipe 7, heat exchange ball exhaust port 8; Hot-water line 31 is connected with second barrel of top through hot-water line interface 22; Sensor mounting interface 16 is connected with second barrel of top; Cold water pipe 3 is connected with first barrel of bottom through the base first cold water pipe interface 1, the base second cold water pipe interface 4; Buried metal nuts 24 in the electric heater mount pad 23; Electric heater 19 installs and fixes on the electric heater mount pad 23, and the electric heater mount pad is connected with second barrel of lower end hot melt or welds together.Base 2 is connected with first barrel of lower end hot melt or welds together; Upper circular tube 35 1 ends are connected with the first circulation pipe interface 29, and the other end is connected with the upper end of solar thermal collector collector; Following circulation pipe 36 1 ends are connected with the second circulation pipe interface 30, and the lower ends of the other end and solar thermal collector collector is logical.Solar thermal collector is a heat pipe type full-glass vacuum tube solar heat-collecting device, or three lumen all-glass solar vacuum tubular collectors, or U type tube solar heat-collecting device, or common all-glass solar vacuum tubular collector.
When practical; In heat exchanger, fill it up with circulatory mediator; When illumination was arranged, hot circulating medium was along upper circular tube 35, the first circulation pipe interface 29, base intracavity, a plurality of heat exchanger tube interfaces of base, many heat exchanger tubes, a plurality of heat exchanger tube interfaces of heat exchange ball, heat exchange ball inner chamber, a plurality of heat exchanger tube interfaces of heat exchange ball, many heat exchanger tubes, a plurality of heat exchanger tube interfaces of base, base intracavity, the second circulation pipe interface 30, circulation pipe 36 is accomplished heat cycles down.When hot circulating medium passed through heat exchanger tube, heat exchange ball, the heat of hot circulating medium was passed to the water in the inner bag.

Claims (10)

1. an overall plastic pressure-bearing twin-tub bulb formula separated solar water heater mainly is made up of attemperater, heat exchanger, heat collector, it is characterized in that: enhancement layer is arranged in the wall of inner container, bulb formula heat exchanger is installed in the inner bag; The base upper end is the curved surface shelly; Many heat exchanger tube two ends through the heat exchanger tube interface respectively with the intracavity inter-connection of base, heat exchange ball; Heat exchange ball inner chamber is through heat exchange ball exhaust port, blast pipe, base downtake pipe interface, base intracavity, base second exhaust pipe interface, second exhaust pipe and atmosphere; Base circulation pipe interface is connected with base intracavity; Cold water pipe is connected with interior gallbladder intracavity bottom through the first cold water pipe interface, the second cold water pipe interface.
2. overall plastic pressure-bearing twin-tub bulb formula separated solar water heater according to claim 1 is characterized in that: the enhancement layer in the wall of inner container is helical form or netted or ring-type or fiber dispersion shape structure.
3. overall plastic pressure-bearing twin-tub bulb formula separated solar water heater according to claim 1 is characterized in that: what the enhancement layer in the wall of inner container was used is metal material or glass or carbon fibre or chemical fibre or steel fibre or ceramic fibre material or natural fiber material or string or fibrous composite; Enhancement layer in the wall of inner container also can be outside wall of inner container.
4. overall plastic pressure-bearing twin-tub bulb formula separated solar water heater according to claim 1; It is characterized in that: first barrel, first barrel enhancement layer, first barrel of upward all integrated blow molding of interface tube that wall is interior; Or integrated rotation molding, or split injection mo(u)lding; Second barrel, second barrel enhancement layer, second barrel of upward all integrated blow molding of interface tube that wall is interior, or integrated rotation molding, or split injection mo(u)lding; Integrated blow molding of interface tube or split injection mo(u)lding on heat exchange ball, heat exchange ball inner chamber, the heat exchange ball; Integrated blow molding of interface tube on base, base intracavity, the base or split injection mo(u)lding.
5. overall plastic pressure-bearing twin-tub bulb formula separated solar water heater according to claim 1; It is characterized in that: base is connected with first barrel of one end hot melt or welds together; Electric heater installs and fixes on the electric heater mount pad, and the electric heater mount pad is connected with second barrel of one end hot melt or welds together.
6. overall plastic pressure-bearing twin-tub bulb formula separated solar water heater according to claim 1, it is characterized in that: circulation pipe is connected with the solar thermal collector collector.
7. overall plastic pressure-bearing twin-tub bulb formula separated solar water heater according to claim 1, it is characterized in that: solar thermal collector is a heat pipe type full-glass vacuum tube solar heat-collecting device.
8. overall plastic pressure-bearing twin-tub bulb formula separated solar water heater according to claim 1, it is characterized in that: solar thermal collector is three lumen all-glass solar vacuum tubular collectors.
9. overall plastic pressure-bearing twin-tub bulb formula separated solar water heater according to claim 1, it is characterized in that: solar thermal collector is a U type tube solar heat-collecting device.
10. overall plastic pressure-bearing twin-tub bulb formula separated solar water heater according to claim 1, it is characterized in that: solar thermal collector is common all-glass solar vacuum tubular collector.
CN2010102308875A 2010-07-07 2010-07-07 Full-plastic pressure-bearing dual-bucket ball tube type split solar water heater Pending CN102313373A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010102308875A CN102313373A (en) 2010-07-07 2010-07-07 Full-plastic pressure-bearing dual-bucket ball tube type split solar water heater

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010102308875A CN102313373A (en) 2010-07-07 2010-07-07 Full-plastic pressure-bearing dual-bucket ball tube type split solar water heater

Publications (1)

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CN102313373A true CN102313373A (en) 2012-01-11

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CN2010102308875A Pending CN102313373A (en) 2010-07-07 2010-07-07 Full-plastic pressure-bearing dual-bucket ball tube type split solar water heater

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2535721Y (en) * 2002-02-07 2003-02-12 查荣生 Vacuum heat-collection tube multi-tube inner-tube type solar water heater
CN101608839A (en) * 2008-06-17 2009-12-23 李福根 Polymer plastic solar water heater liner and production technology thereof
CN101644499A (en) * 2009-06-30 2010-02-10 黄炜放 Water tank used for solar water heater and solar water heater

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2535721Y (en) * 2002-02-07 2003-02-12 查荣生 Vacuum heat-collection tube multi-tube inner-tube type solar water heater
CN101608839A (en) * 2008-06-17 2009-12-23 李福根 Polymer plastic solar water heater liner and production technology thereof
CN101644499A (en) * 2009-06-30 2010-02-10 黄炜放 Water tank used for solar water heater and solar water heater

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Application publication date: 20120111