CN102313370A - Full-plastic pressure-bearing dual-bucket helical tube type split solar water heater - Google Patents

Full-plastic pressure-bearing dual-bucket helical tube type split solar water heater Download PDF

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Publication number
CN102313370A
CN102313370A CN2010102299753A CN201010229975A CN102313370A CN 102313370 A CN102313370 A CN 102313370A CN 2010102299753 A CN2010102299753 A CN 2010102299753A CN 201010229975 A CN201010229975 A CN 201010229975A CN 102313370 A CN102313370 A CN 102313370A
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barrel
interface
base
water heater
heat exchange
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CN2010102299753A
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侯国山
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/44Heat exchange systems

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Abstract

The invention relates to a full-plastic pressure-bearing dual-bucket helical tube type split solar water heater, which mainly comprises a thermal insulation water tank, a heat exchanger and a heat collector, wherein the heat exchanger comprises a heat exchange ball, a base and a plurality of parallel-connected heat exchange tubes, the total cross section value of a circulating channel is large, the flowing resistance of a circulating medium is low, thus a naturally-circulating heating working state is formed. The full-plastic pressure-bearing dual-bucket helical tube type split solar water heater has enough large heat exchange area, thus having small heat resistance and low heat exchange temperature; and scales are difficult to form on the heat exchange surfaces, thus higher heat exchange efficiency can be kept forever. By adopting a dual-bucket structure of the full-plastic pressure-bearing dual-bucket helical tube type split solar water heater, installation space can be saved, and the appearance is more attractive. The full-plastic pressure-bearing dual-bucket helical tube type split solar water heater is manly made of a high polymer material, a modified high polymer material and an enhanced high polymer material, thus a large quantity of metal raw materials can be saved, manufacture cost of the system is greatly reduced; and the full-plastic pressure-bearing dual-bucket helical tube type split solar water heater has the advantages of long service life, high reliability, simple production process, capability of massive industrialized production, and wide market prospect.

Description

Overall plastic pressure-bearing twin-tub helix tube type separated solar water heater
Affiliated technical field
The present invention relates to a kind of solar energy heat utilization device, especially a kind of overall plastic pressure-bearing twin-tub helix tube type separated solar water heater.
Background technology
At present, solar water heater and electric heater use attemperater to be mostly stainless steel inner container, because there is the intercrystalline corrosion problem in the stainless steel inner container weld seam; Service life, weak point was a still unsolved world-famous puzzle, though the trend of using the enamelling sheet steel inner bag is arranged both at home and abroad in recent years, and the enamel inner container processing technology requires height; Be easy to generate bubble or pinprick in the production process, enamel fragility is bigger simultaneously, and vibrations, collision are easy to generate the quick-fried phenomenon of squama; In addition; Enamel can be gradually in hot water dissolving peel off, technical being called " boiling water is weightless " phenomenon, this just make enamel inner container quality be difficult to assurance service life.And the heat exchanger of commercially available separated solar water heater is metal at present, or the metallic enamel structure, the shortcoming of cost height, life-span weak point are arranged, be prone to fouling, heat exchange efficiency decline is fast.
Summary of the invention
For addressing the above problem, the invention provides a kind of overall plastic pressure-bearing twin-tub helix tube type separated solar water heater.
The technical solution adopted for the present invention to solve the technical problems is: enhancement layer is arranged in the wall of inner container, bulb formula heat exchanger is installed in the inner bag; Many spiral heat exchange tube two ends through the heat exchanger tube interface respectively with base intracavity, heat exchange ball intracavity inter-connection; Blast pipe is connected with heat exchange ball inner chamber top through interface, heat exchange ball exhaust port on base blast pipe lower interface, the base blast pipe; Blast pipe lower end and atmosphere; Hot-water line is connected with inner bag top through interface on base hot-water line lower interface, the base hot-water line; Cold water pipe is connected with the inner bag bottom through interface on base cold water pipe lower interface, the base cold water pipe; Base circulation pipe interface is connected with base intracavity; The communicating pipe of inner bag through two inner bags communicating pipe interface respectively with two inner bag intracavity inter-connections;
First barrel, second barrel is adopted macromolecular material, or modified polymer material, or strengthens macromolecular material, or the composite high-molecular material manufacturing.First barrel, the second barrel interior enhancement layer of wall is helical form or netted or ring-type or fiber dispersion shape structure; Enhancement layer is used in first barrel, second barrel wall is metal material or glass or carbon is fine or chemical fibre or steel is fine or ceramic fibre material or natural fiber material or string or fibrous composite; Enhancement layer in the wall of inner container also can be outside wall of inner container.
First barrel, first barrel enhancement layer, first barrel of upward all integrated blow molding of interface tube that wall is interior, or integrated rotation molding, or split injection mo(u)lding; Second barrel, second barrel enhancement layer, second barrel of upward all integrated blow molding of interface tube that wall is interior, or integrated rotation molding, or split injection mo(u)lding; The integrated blow molding of interface tube on heat exchange ball, the heat exchange ball, or split injection mo(u)lding; The integrated blow molding of interface tube on base, base intracavity, the base, or split injection mo(u)lding.
Buried metal nuts in the electric heater mounting seat, electric heater is fixed in the metal nuts; The electric heater mounting seat is connected with second barrel of lower end hot melt or welds together; Base is connected with first barrel of lower end hot melt or welds together.
Evacuated solar collector is a three-chamber full glass vacuum solar heat-collecting pipe solar thermal collector.
Evacuated solar collector is common all glass vacuum heat collection tube of solar energy solar thermal collector.
Evacuated solar collector is a heat pipe type full-glass vacuum solar energy heat collection pipe solar thermal collector.
Vacuum tube solar heating element is common U type tube solar heat-collecting device.
Circulation pipe is connected with the solar thermal collector collector.
The invention has the beneficial effects as follows: the circulation canal of heat exchanger is made up of many heat exchanger tubes that are parallelly connected state, and the total cross section value of circulation canal is very big, and the flow resistance of circulatory mediator is very low, and this has just paved road for the natural circulation heating duty.
The present invention has enough big heat exchange area, thereby thermal resistance is little and heat exchange temperature is low, and is less scaling on the heat-exchange surface, can keep higher heat exchanger effectiveness forever.
Twin-tub structure of the present invention not only can be practiced thrift installing space, and can make product appearance more beautiful.
The present invention is mainly made by macromolecular material, modified polymer material, enhancing macromolecular material; Can practice thrift a large amount of raw material metals; Significantly reduce the manufacturing cost of system; And have the life-span long, but reliability is high, the simple large-scale industrial production of production technology, and vast market prospect is arranged.
Description of drawings
Accompanying drawing is a kind of generalized section of overall plastic pressure-bearing twin-tub helix tube type separated solar water heater.
Below in conjunction with accompanying drawing and embodiment the present invention is further specified:
1. base hot-water line lower interfaces among the figure, 2. base, 3. interface on the base hot-water line, 4. hot-water line, 5. base heat exchanger tube interface, 6. blast pipe; 7. heat exchanger tube, 8. first barrel, the 9. enhancement layer in first barrel of wall, 10. heat exchange ball exhaust port, 11. heat exchange balls; 12. heat exchange ball heat exchanger tube interface, interface on 13. first barrels of tube connectors, tube connector on 14., interface on 15. second barrels of tube connectors, 16. second barrels; 17. second barrel of enhancement layer that wall is interior, 18. electric heaters, interface on the 19. base cold water pipes, 20. electric heater mounting seat, 21. metal nuts; 22. second barrel of tube connector lower interface, 23. times tube connectors, 24. first barrels of tube connector lower interfaces, 25. base curved surface shells, 26. cold water pipes; 27. base cold water pipe lower interface, 28. first circulation pipe interfaces, interface on the 29. base blast pipes, 30. base blast pipe lower interfaces, 31. second circulation pipe interfaces; 32. tank shell, 33. heat-insulation layers, 34. first circulation pipes, 35. second circulation pipes, 36. vacuum tube solar heating elements.
The specific embodiment
Accompanying drawing has been described a kind of version of overall plastic pressure-bearing twin-tub helix tube type separated solar water heater.Adopt macromolecular material for first barrel 8, second barrels 16, or modified polymer material, or strengthen macromolecular material, or the composite high-molecular material manufacturing; First barrel, the second barrel interior enhancement layer of wall is helical form or netted or ring-type or fiber dispersion shape structure, and what enhancement layer was used is metal material or glass or carbon fibre or chemical fibre or steel fibre or ceramic fibre material or natural fiber material or string or fibrous composite; First barrel, the second barrel interior enhancement layer of wall also can be outside wall of inner container; Enhancement layer 9 in first barrel, first barrel wall, first barrel are gone up all integrated blow moldings of interface tube, or integrated rotation molding, or the split injection mo(u)lding; Enhancement layer 17 in second barrel, second barrel wall, second barrel are gone up all integrated blow moldings of interface tube, or integrated rotation molding, or the split injection mo(u)lding; Enhancement layer in enhancement layer in first barrel, first barrel wall, second barrel, the second barrel wall, the following tube connector between two barrels 23, the last tube connector 14 common formation inner bags between two barrels; Base 2, heat exchange ball 11 adopt macromolecular material, or modified polymer material, or strengthen the macromolecular material manufacturing; Base top is the curved surface shelly; Heat exchanger tube 7 one ends are connected with base intracavity through the base heat exchanger tube interface 5 on the base curved surface shell 25, and the heat exchanger tube other end is through heat exchange ball heat exchanger tube interface 12 and heat exchange ball intracavity inter-connection; Blast pipe 6 is connected with heat exchange ball inner chamber top through interface 29, heat exchange ball exhaust port 10 on base blast pipe lower interface 30, the base blast pipe; Blast pipe lower end and atmosphere; Hot-water line 4 is connected with the first barrel cavity top through interface 3 on base hot-water line lower interface 1, the base hot-water line; Cold water pipe 26 is connected with the first barrel cavity bottom through interface 19 on cold water pipe lower interface 27, the cold water pipe; Base, many heat exchanger tubes, heat exchange balls constitute heat exchanger jointly; Base 2 is connected with first barrel of lower end hot melt or welds together; The first barrel cavity top through interface 13 on first barrel of tube connector, go up that interface 15 is connected with the second barrel cavity top on tube connector 14, the second barrel of tube connector; The first barrel cavity bottom is through first barrel of tube connector lower interface 24, down tube connector 23, second barrel of tube connector lower interface 22 are connected with the second barrel cavity bottom; Electric heater mounting seat 20 adopts macromolecular material, or modified polymer material, or strengthens the macromolecular material manufacturing; Buried metal nuts 21 in the electric heater mounting seat; Electric heater 18 is fixed in the metal nuts 21; The electric heater mounting seat is connected with second barrel of lower end hot melt or welds together; Heat-insulation layer 33 is fixed in inner bag among the tank shell 32; Heat exchanger in inner bag, the inner bag, the electric heater in the inner bag, heat-insulation layer, tank shell constitute attemperater jointly; 36 is vacuum tube solar heating element; First circulation pipe, 34 1 ends are connected with solar thermal collector collector upper end, and the other end is connected with the first circulation pipe interface 28; Second circulation pipe, 35 1 ends and solar thermal collector collector lower ends are logical, and the other end is connected with the second circulation pipe interface 31.Solar thermal collector three lumen all-glass solar vacuum tubular collectors are, or heat pipe type full-glass vacuum tube solar heat-collecting device, or U type tube solar heat-collecting device, or common all-glass solar vacuum tubular collector.
When practical; In heat exchanger, fill it up with circulatory mediator; When illumination was arranged, hot circulating medium was accomplished heat cycles along first circulation pipe 34, the first circulation pipe interface 28, base intracavity, a plurality of heat exchanger tube interfaces of base, many spiral heat exchange tubes, a plurality of heat exchanger tube interfaces of heat exchange ball, heat exchange ball inner chamber, a plurality of heat exchanger tube interfaces of heat exchange ball, many spiral heat exchange tubes, a plurality of heat exchanger tube interfaces of base, base intracavity, the second circulation pipe interface 31, second circulation pipe 35.When hot circulating medium passed through spiral heat exchange tube, heat exchange ball, the heat of hot circulating medium was passed to the water in the inner bag.

Claims (9)

1. an overall plastic pressure-bearing twin-tub helix tube type separated solar water heater mainly is made up of attemperater, heat exchanger, heat collector, it is characterized in that: enhancement layer is arranged in the wall of inner container, bulb formula heat exchanger is installed in the inner bag; Many spiral heat exchange tube two ends through the heat exchanger tube interface respectively with base intracavity, heat exchange ball intracavity inter-connection; Blast pipe is connected with heat exchange ball inner chamber top through interface, heat exchange ball exhaust port on base blast pipe lower interface, the base blast pipe; Blast pipe lower end and atmosphere; Hot-water line is connected with inner bag top through interface on base hot-water line lower interface, the base hot-water line; Cold water pipe is connected with the inner bag bottom through interface on base cold water pipe lower interface, the base cold water pipe; Base circulation pipe interface is connected with base intracavity; The communicating pipe of inner bag through two inner bags communicating pipe interface respectively with two inner bag intracavity inter-connections.
2. overall plastic pressure-bearing twin-tub helix tube type separated solar water heater according to claim 1 is characterized in that: first barrel, second barrel is adopted macromolecular material, or modified polymer material, or strengthens macromolecular material, or the composite high-molecular material manufacturing; First barrel, the second barrel interior enhancement layer of wall is helical form or netted or ring-type or fiber dispersion shape structure; Enhancement layer is used in first barrel, second barrel wall is metal material or glass or carbon is fine or chemical fibre or steel is fine or ceramic fibre material or natural fiber material or string or fibrous composite; Enhancement layer in the wall of inner container also can be outside wall of inner container.
3. overall plastic pressure-bearing twin-tub helix tube type separated solar water heater according to claim 1; It is characterized in that: first barrel, first barrel enhancement layer, first barrel of upward all integrated blow molding of interface tube that wall is interior; Or integrated rotation molding, or split injection mo(u)lding; Second barrel, second barrel enhancement layer, second barrel of upward all integrated blow molding of interface tube that wall is interior, or integrated rotation molding, or split injection mo(u)lding; The integrated blow molding of interface tube on heat exchange ball, the heat exchange ball, or split injection mo(u)lding; The integrated blow molding of interface tube on base, base intracavity, the base, or split injection mo(u)lding.
4. overall plastic pressure-bearing twin-tub helix tube type separated solar water heater according to claim 1, it is characterized in that: buried metal nuts in the electric heater mounting seat, electric heater is fixed in the metal nuts; The electric heater mounting seat is connected with second barrel of lower end hot melt or welds together; Base is connected with first barrel of lower end hot melt or welds together.
5. overall plastic pressure-bearing twin-tub helix tube type separated solar water heater according to claim 1, it is characterized in that: evacuated solar collector is a three-chamber full glass vacuum solar heat-collecting pipe solar thermal collector.
6. overall plastic pressure-bearing twin-tub helix tube type separated solar water heater according to claim 1, it is characterized in that: evacuated solar collector is common all glass vacuum heat collection tube of solar energy solar thermal collector.
7. overall plastic pressure-bearing twin-tub helix tube type separated solar water heater according to claim 1, it is characterized in that: evacuated solar collector is a heat pipe type full-glass vacuum solar energy heat collection pipe solar thermal collector.
8. overall plastic pressure-bearing twin-tub helix tube type separated solar water heater according to claim 1 is characterized in that: vacuum tube solar heating element is common U type tube solar heat-collecting device.
9. overall plastic pressure-bearing twin-tub helix tube type separated solar water heater according to claim 1, it is characterized in that: circulation pipe is connected with the solar thermal collector collector.
CN2010102299753A 2010-07-07 2010-07-07 Full-plastic pressure-bearing dual-bucket helical tube type split solar water heater Pending CN102313370A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010102299753A CN102313370A (en) 2010-07-07 2010-07-07 Full-plastic pressure-bearing dual-bucket helical tube type split solar water heater

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Application Number Priority Date Filing Date Title
CN2010102299753A CN102313370A (en) 2010-07-07 2010-07-07 Full-plastic pressure-bearing dual-bucket helical tube type split solar water heater

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CN102313370A true CN102313370A (en) 2012-01-11

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60256753A (en) * 1984-06-04 1985-12-18 Shiyoujirou Nagao Stored water type solar heat water heater
CN2535721Y (en) * 2002-02-07 2003-02-12 查荣生 Vacuum heat-collection tube multi-tube inner-tube type solar water heater
CN2606865Y (en) * 2003-02-28 2004-03-17 韩德敬 Split assembled double drum insulation solar water heater
CN101608839A (en) * 2008-06-17 2009-12-23 李福根 Polymer plastic solar water heater liner and production technology thereof
CN101644499A (en) * 2009-06-30 2010-02-10 黄炜放 Water tank used for solar water heater and solar water heater

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60256753A (en) * 1984-06-04 1985-12-18 Shiyoujirou Nagao Stored water type solar heat water heater
CN2535721Y (en) * 2002-02-07 2003-02-12 查荣生 Vacuum heat-collection tube multi-tube inner-tube type solar water heater
CN2606865Y (en) * 2003-02-28 2004-03-17 韩德敬 Split assembled double drum insulation solar water heater
CN101608839A (en) * 2008-06-17 2009-12-23 李福根 Polymer plastic solar water heater liner and production technology thereof
CN101644499A (en) * 2009-06-30 2010-02-10 黄炜放 Water tank used for solar water heater and solar water heater

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Application publication date: 20120111