CN102311611A - Calcium sulfate whisker modified polyformaldehyde composite material and preparation process thereof - Google Patents

Calcium sulfate whisker modified polyformaldehyde composite material and preparation process thereof Download PDF

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Publication number
CN102311611A
CN102311611A CN201110104119A CN201110104119A CN102311611A CN 102311611 A CN102311611 A CN 102311611A CN 201110104119 A CN201110104119 A CN 201110104119A CN 201110104119 A CN201110104119 A CN 201110104119A CN 102311611 A CN102311611 A CN 102311611A
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calcium sulfate
parts
lubricant
mixture
coupling agent
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CN201110104119A
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CN102311611B (en
Inventor
刘珍如
刘立文
付桃梅
杨志强
宁勇
鲁纪鸣
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Hunan Fu Xiang New Type Building Material Co Ltd
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刘立文
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/04Particle-shaped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/40Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/40Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
    • B29C48/405Intermeshing co-rotating screws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention relates to a calcium sulfate whisker modified polyformaldehyde composite material and a preparation process thereof. The calcium sulfate whisker modified polyformaldehyde composite material is prepared from the following raw materials in part by weight: 80 to 90 parts of polyformaldehyde, 10 to 20 parts of calcium sulfate whiskers, 1 to 3 parts of coupling agent, 1 to 5 parts of plasticizer and 0.5 to 1.5 parts of lubricant. A preparation method of the calcium sulfate whisker modified polyformaldehyde composite material comprises the following steps of: adding the calcium sulfate whiskers and the coupling agent into a high-speed mixer to carry out activation treatment for 5 to 15 minutes; then adding the rest of raw materials into the high-speed mixer and mixing for 3 to 7 minutes; carrying out extrusion and pelleting on the obtained mixture in a co-rotating parallel double-screw extruder; and carrying out injection moulding on the obtained granules in a co-rotating parallel double-screw injection molding machine. The calcium sulfate whisker modified polyformaldehyde composite material disclosed by the invention has high impact strength and tensile strength and can be widely used for manufacturing various products with high requirement on the strength.

Description

A kind of calcium sulfate whisker modified polyformaldehyde composite material and preparation technology thereof
Technical field
The present invention relates to a kind of polyformaldehyde composite material and preparation technology thereof, relate in particular to a kind of calcium sulfate whisker modified polyformaldehyde composite material and preparation technology thereof.
Background technology
Polyoxymethylene (POM) is high crystallization, highdensity linear polymer, have wear-resisting, hard, antifatigue, be prone to performances such as processing and product size are stable, but POM fragility is big, and shock resistance is poor, has limited the POM Product Application.
Summary of the invention
The technical problem that the present invention will solve is, overcomes the deficiency of existing polyformaldehyde material, provides a kind of shock strength, tensile strength high, and preparation technology is simple, calcium sulfate whisker modified polyformaldehyde composite material and preparation technology thereof that cost is low.
The present invention solve the technical problem the technical scheme that is adopted:
The present invention's calcium sulfate whisker modified polyformaldehyde composite material is processed by the raw material of following parts by weight: 80~90 parts of polyoxymethylene (POM), 10~20 parts of calcium sulfate crystal whiskers, 1~3 part of coupling agent, 1~5 part in softening agent, 0.5~1.5 part of lubricant;
Said coupling agent is one or more the mixture in silane coupling agent, maleic anhydride, the aluminate coupling agent;
Said softening agent is one or more the mixture in Witcizer 300 (DBP), DOP (DOP), the epoxy soybean oil;
Said lubricant is one or more the mixture in paraffin, Triple Pressed Stearic Acid, butyl stearate, the oleylamide.
Preferred weight proportion is: 82 parts of polyoxymethylene (POM), 15 parts of calcium sulfate crystal whiskers, 2 parts of coupling agents, 3 parts in softening agent, 1 part of lubricant.
The preparation technology of the present invention's calcium sulfate whisker modified polyformaldehyde composite material comprises the steps:
(1) with calcium sulfate crystal whiskers and coupling agent, join activation treatment 5~15min in the high-speed mixer (preferred 10min), get wastewaters with modified calcium sulfate whiskers; Gained wastewaters with modified calcium sulfate whiskers diameter is 10~20 μ m, length-to-diameter ratio 10~30;
(2) said polyoxymethylene, softening agent, lubricant are joined in the high-speed mixer, mix 3~7 min (preferred 5min), get the mixture of polyoxymethylene, softening agent, lubricant and wastewaters with modified calcium sulfate whiskers;
(3) with step (2) gained mixture extruding pelletization in the cocurrent and parallel twin screw extruder, extrusion temperature is 150~180 ℃ (preferred 170 ℃);
(4) with the injection moulding in cocurrent and parallel twin screw injection moulding machine of step (3) gained pellet, 160~180 ℃ of injection temperatures (preferred 175 ℃) get finished product.
Calcium sulfate crystal whiskers is claimed crystal whisker of gypsum again, is a kind of fibrous single crystal of calcium sulfate.Research shows that the wastewaters with modified calcium sulfate whiskers length-to-diameter ratio of the present invention's use is 10~30, and diameter is 10~20 μ m, and it has uniform cross-sectional area, and complete internal structure, this characteristic are given its intensity near valence link between crystal theoretical value-atom.Because it has high intensity, trickle size is prone to and the POM interfacial adhesion; Improve consistency and interface cohesive force with matrix; When receiving the foreign compulsion orientation, the unrelieved stress among the POM can pass to calcium sulfate crystal whiskers well, thereby improves the intensity of matrix material; Because calcium sulfate crystal whiskers is an inorganics, in POM matrix, be uniformly dispersed, be difficult for reuniting, make composite property stable.
The present invention's calcium sulfate whisker modified polyformaldehyde composite material, shock strength and tensile strength are high, can be widely used in the various production of products high to requirement of strength.
Embodiment
Below in conjunction with embodiment the present invention is done further explain.
Embodiment 1
Present embodiment raw material weight proportioning is: 80 parts of polyoxymethylene (POM), 18 parts of calcium sulfate crystal whiskers, 2.5 parts of aluminate coupling agents, 2 parts of Plasticizer DBP, 1.2 parts in lubricant paraffin.
The preparation method:
(1) calcium sulfate crystal whiskers and aluminate coupling agent are added in the high-speed mixer, activation treatment 10min in high-speed mixer gets wastewaters with modified calcium sulfate whiskers;
(2) said polyoxymethylene, Plasticizer DBP, lubricant paraffin are joined in the high-speed mixer, mix 5 min, get the mixture of polyoxymethylene, Plasticizer DBP, lubricant paraffin and wastewaters with modified calcium sulfate whiskers;
(3) with step (2) gained mixture extruding pelletization in the cocurrent and parallel twin screw extruder, temperature is 170 ℃;
(4) with the injection moulding in cocurrent and parallel twin screw injection moulding machine of step (3) gained pellet, 175 ℃ of temperature get finished product.
Present embodiment product mechanic property test method standard numbering and test result are listed in table 1.
Embodiment 2
Present embodiment raw material weight proportioning is: 82 parts of polyoxymethylene (POM), 15 parts of calcium sulfate crystal whiskers, 2 parts of silane coupling agents, 3 parts of plasticizer DOPs, 1 part of lubricant stearic acid.
The preparation method:
(1) calcium sulfate crystal whiskers and silane coupling agent are added in the high-speed mixer, activation treatment 10min in high-speed mixer gets wastewaters with modified calcium sulfate whiskers;
(2) said polyoxymethylene, plasticizer DOP, lubricant stearic acid are joined in the high-speed mixer, mix 5 min, get the mixture of polyoxymethylene, plasticizer DOP, lubricant stearic acid and wastewaters with modified calcium sulfate whiskers;
(3) with step (2) gained mixture extruding pelletization in the cocurrent and parallel twin screw extruder, temperature is 170 ℃;
(4) with the injection moulding in cocurrent and parallel twin screw injection moulding machine of step (3) gained pellet, 175 ℃ of temperature get finished product.
Present embodiment product mechanic property test method standard numbering and test result are listed in table 1.
Embodiment 3
Present embodiment raw material weight proportioning is: 84 parts of polyoxymethylene (POM), 20 parts of calcium sulfate crystal whiskers, 2 parts of maleic anhydrides, 3 parts of softening agent epoxy soybean oils, 1 part of lubricant stearic acid butyl ester.
The preparation method:
(1) calcium sulfate crystal whiskers and maleic anhydride are added in the high-speed mixer, activation treatment 10min in high-speed mixer gets wastewaters with modified calcium sulfate whiskers;
(2) said polyoxymethylene, softening agent epoxy soybean oil, lubricant stearic acid butyl ester are joined in the high-speed mixer, mix 5 min, get the mixture of polyoxymethylene, softening agent epoxy soybean oil, lubricant stearic acid butyl ester and wastewaters with modified calcium sulfate whiskers;
(3) with step (2) gained mixture extruding pelletization in the cocurrent and parallel twin screw extruder, temperature is 170 ℃;
(4) with the injection moulding in cocurrent and parallel twin screw injection moulding machine of step (3) gained pellet, 175 ℃ of temperature get finished product.
Present embodiment product mechanic property test method standard numbering and test result are listed in table 1.
Figure 963905DEST_PATH_IMAGE002

Claims (5)

1. a calcium sulfate whisker modified polyformaldehyde composite material is characterized in that, is processed by the raw material of following parts by weight: 80~90 parts of polyoxymethylene, 10~20 parts of calcium sulfate crystal whiskers, 1~3 part of coupling agent, 1~5 part in softening agent, 0.5~1.5 part of lubricant;
Said coupling agent is one or more the mixture in silane coupling agent, maleic anhydride, the aluminate coupling agent;
Said softening agent is one or more the mixture in Witcizer 300, DOP, the epoxy soybean oil;
Said lubricant is one or more the mixture in paraffin, Triple Pressed Stearic Acid, butyl stearate, the oleylamide.
2. calcium sulfate whisker modified polyformaldehyde composite material according to claim 1 is characterized in that, is processed by the raw material of following parts by weight: 82 parts of polyoxymethylene, 15 parts of calcium sulfate crystal whiskers, 2 parts of coupling agents, 3 parts in softening agent, 1 part of lubricant;
Said coupling agent is one or more the mixture in silane coupling agent, maleic anhydride, the aluminate coupling agent;
Said softening agent is one or more the mixture in Witcizer 300, DOP, the epoxy soybean oil;
Said lubricant is one or more the mixture in paraffin, Triple Pressed Stearic Acid, butyl stearate, the oleylamide.
3. the preparation technology of a calcium sulfate whisker modified polyformaldehyde composite material according to claim 1 or claim 2 is characterized in that, may further comprise the steps:
(1) calcium sulfate crystal whiskers and coupling agent are joined in the high-speed mixer, activation treatment 5~15min in high-speed mixer gets wastewaters with modified calcium sulfate whiskers;
(2) said polyoxymethylene, softening agent, lubricant are joined in the high-speed mixer, mix 3~7 min, get the mixture of polyoxymethylene, softening agent, lubricant and wastewaters with modified calcium sulfate whiskers;
(3) with step (2) gained mixture extruding pelletization in the cocurrent and parallel twin screw extruder, temperature is 150~180 ℃;
(4) with the injection moulding in cocurrent and parallel twin screw injection moulding machine of step (3) gained pellet, 160~180 ℃ of temperature get finished product.
4. the preparation technology of a calcium sulfate whisker modified polyformaldehyde composite material as claimed in claim 3 is characterized in that, may further comprise the steps:
(1) calcium sulfate crystal whiskers and coupling agent are joined activation treatment 10min in the high-speed mixer, get wastewaters with modified calcium sulfate whiskers;
(2) said polyoxymethylene, softening agent, lubricant are joined in the high-speed mixer, mix 5min, get the mixture of polyoxymethylene, softening agent, lubricant and wastewaters with modified calcium sulfate whiskers;
(3) with step (2) gained mixture extruding pelletization in the cocurrent and parallel twin screw extruder, temperature is 170 ℃;
(4) with the injection moulding in cocurrent and parallel twin screw injection moulding machine of step (3) gained pellet.
5. temperature is 175 ℃, gets finished product.
CN201110104119XA 2011-04-26 2011-04-26 Calcium sulfate whisker modified polyformaldehyde composite material and preparation process thereof Active CN102311611B (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104672775A (en) * 2015-02-06 2015-06-03 合肥康龄养生科技有限公司 Carbon fiber reinforced polyformaldehyde composite material with high UV resistance and preparation method thereof
CN104672765A (en) * 2015-02-06 2015-06-03 合肥康龄养生科技有限公司 Carbon fiber reinforced formaldehyde composite material with good low temperature resistance and preparation method of composite material
CN106479137A (en) * 2016-10-21 2017-03-08 安徽江淮汽车集团股份有限公司 A kind of high thermal conductivity PBT composite and preparation method thereof
CN106967274A (en) * 2017-04-28 2017-07-21 东莞市耐格美塑胶制品有限公司 A kind of enhanced POM plate material and preparation method thereof
CN109749349A (en) * 2018-12-03 2019-05-14 安徽华米生物科技有限公司 A kind of novel polyformaldehyde composite material and preparation method thereof
CN111471267A (en) * 2020-05-21 2020-07-31 深州市工程塑料有限公司 Sliding plate for friction pendulum type seismic mitigation and isolation support and preparation method

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CN1296034A (en) * 1999-11-12 2001-05-23 中国石油化工集团公司北京化工研究院 Oil-charged polyformaldehyde material, its preparation process and application
CN101130621A (en) * 2007-09-14 2008-02-27 深圳市科聚新材料有限公司 Enhancing toughening polyoxymethylene composition and method for producing the same
CN101654541A (en) * 2008-10-23 2010-02-24 青岛科技大学 Toughening wear-resistance magnetic polyformaldehyde composite material

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Publication number Priority date Publication date Assignee Title
CN1296034A (en) * 1999-11-12 2001-05-23 中国石油化工集团公司北京化工研究院 Oil-charged polyformaldehyde material, its preparation process and application
CN101130621A (en) * 2007-09-14 2008-02-27 深圳市科聚新材料有限公司 Enhancing toughening polyoxymethylene composition and method for producing the same
CN101654541A (en) * 2008-10-23 2010-02-24 青岛科技大学 Toughening wear-resistance magnetic polyformaldehyde composite material

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104672775A (en) * 2015-02-06 2015-06-03 合肥康龄养生科技有限公司 Carbon fiber reinforced polyformaldehyde composite material with high UV resistance and preparation method thereof
CN104672765A (en) * 2015-02-06 2015-06-03 合肥康龄养生科技有限公司 Carbon fiber reinforced formaldehyde composite material with good low temperature resistance and preparation method of composite material
CN106479137A (en) * 2016-10-21 2017-03-08 安徽江淮汽车集团股份有限公司 A kind of high thermal conductivity PBT composite and preparation method thereof
CN106967274A (en) * 2017-04-28 2017-07-21 东莞市耐格美塑胶制品有限公司 A kind of enhanced POM plate material and preparation method thereof
CN109749349A (en) * 2018-12-03 2019-05-14 安徽华米生物科技有限公司 A kind of novel polyformaldehyde composite material and preparation method thereof
CN111471267A (en) * 2020-05-21 2020-07-31 深州市工程塑料有限公司 Sliding plate for friction pendulum type seismic mitigation and isolation support and preparation method

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