CN102305335A - Bent vacuum insulation board and manufacturing method thereof - Google Patents
Bent vacuum insulation board and manufacturing method thereof Download PDFInfo
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- CN102305335A CN102305335A CN201110234335A CN201110234335A CN102305335A CN 102305335 A CN102305335 A CN 102305335A CN 201110234335 A CN201110234335 A CN 201110234335A CN 201110234335 A CN201110234335 A CN 201110234335A CN 102305335 A CN102305335 A CN 102305335A
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Abstract
The invention discloses a bent vacuum insulation board, which comprises a core material and a plastic-aluminum composite film bag, wherein bosses are regularly distributed on one side surface of the core material; the core material is positioned in the plastic-aluminum composite film bag; and the vacuum insulation board which is formed after vacuumizing is changed into normal pressure from negative pressure along with the environment, and then bends towards one side of the core material provided with the bosses. By using concave and convex parts of the core material, in the manufacturing process, the vacuum insulation board bends along with pressure changes in a vacuum heat sealing machine, so the manufacturing is convenient, and the problem that the vacuum insulation board in the past can only be used on square bins such as a box wall of a refrigerator is solved, and the problem that a bent type such as a barrel-shaped or spherical surface-shaped box body cannot use the vacuum insulation board is also solved.
Description
Technical field
The present invention relates to curved shape vacuum insulation panel and production method thereof.
Background technique
Vacuum insulation panel (VIP) is owing to can avoid cross-ventilation to conduct heat effectively, so thermal conductivity is very low, is a kind of thermal insulation material.Completely cut off transmission of heat through improving internal vacuum to greatest extent, reach insulation, purpose of energy saving.One Chinese patent application number is that 200610021567.2 application for a patent for invention discloses a kind of vacuum insulation panel and production method; This vacuum insulation panel adopts the heatproof insulating fibre material as core; Put into the sorbent that the getter of adsorbable moisture, adsorption of oxygen, absorption nitrogen and other micro-molecular gas mixes again, hold in the package bag of above-mentioned core and sorbent and its inside is vacuumized and is sealed to form.Chinese patent number is 200920082835.0, and the model utility of (notice of authorization number be 201599534U) discloses a kind of ultra-thin MULTILAYER COMPOSITE vacuum insulation panel; Constitute by three kinds of materials; These three kinds of materials are Aluminum-plastic composite bag, getter and core, are with the oven dry of multilayer core and getter and put into Aluminum-plastic composite bag and vacuumize encapsulation and get.Present vacuum insulation panel is planar, for example can't be applied on the non-flat plate-like product such as spherical shape, round barrel shape.Chinese patent number is that the application for a patent for invention of 201010547611.X discloses a kind of vacuum heat sealing machine that is suitable for vacuum insulation panel; Has the casing that two ends connect; The middle part of casing is a vacuum chamber of placing vacuum insulation panel; Two ends are vacuum heat-sealing chambeies; Be provided with the heat seal assembly in each vacuum heat-sealing chamber, respectively be hinged with cover plate on the opening of tank ends.The vacuum heat-insulation boards half-finished product that need seal is put into vacuum chamber, and two ends are in the vacuum heat-sealing chamber, after vacuumizing, two ends are sealed, and to slowly air inlet of vacuum chamber, open cover plate again, take out vacuum insulation panel.
Summary of the invention
The objective of the invention is to propose a kind of easily manufactured curved shape vacuum insulation panel and production method.
For one of achieving the above object; The present invention takes following technological scheme: the curved shape vacuum insulation panel that the present invention proposes; Comprise core and aluminum-plastic composite membrane bag; Rule is distributed with convex on one side of said core; Core is in the aluminum-plastic composite membrane bag, and the vacuum insulation panel that after vacuumizing encapsulation, forms is had an edgewise bend of convex to the normal pressure conversion and to core by negative pressure with environment of living in.
The cross section of convex is a rectangle.
The convex profile that forms the arcuation thermal baffle is a strip.
The convex profile that forms the spherical shape thermal baffle is the square shape.
For achieve the above object two, have following steps:, make that rule is distributed with convex on the side of core 1. to core processing; 2. core is in the aluminum-plastic composite membrane bag of one or both ends opening, forms semi-finished product; 3. semi-finished product are put into the vacuum chamber of vacuum heat sealing machine; Setting value to be evacuated down to is after the aluminum-plastic composite membrane bag sealed, again to the slowly air inlet of vacuum chamber of vacuum heat sealing machine; Vacuum insulation panel in the vacuum chamber has an edgewise bend of convex gradually to core, reach the curved that presets.
Above-mentioned steps 1. in, directly process the concavo-convex core that a side has convex by special device.
Above-mentioned steps 1. in, employing be slab, large stretch of and by specification requirement cutting core, and the core small pieces are layered on the core sheet by the spacing requirement between the convex as the core small pieces of convex.
The cross section of convex is a rectangle.
The convex profile that forms the arcuation thermal baffle is a strip.
The convex profile that forms the spherical shape thermal baffle is the square shape.
The present invention utilizes the concavo-convex of core; Crooked with variation in pressure in the vacuum heat sealing machine in the manufacture process; So it is easily manufactured; Having solved in the past, vacuum insulation panel can only be used for upright bin; For example the tank wall of refrigerator has solved for forniciform casing for example barrel-shaped, sphere shape and can't use the problem of vacuum insulation panel.
Description of drawings
Fig. 1 is the layout chart of arc vacuum insulation panel.
Fig. 2 is the A-A sectional view of Fig. 1, is a kind of sectional drawing of arc vacuum insulation panel.
Fig. 3 is the sectional drawing of another kind of arc vacuum insulation panel.
Fig. 4 is the sectional drawing of barrel-shaped vacuum insulation panel.
Fig. 5 is the layout chart of sphere shape vacuum insulation panel.
Fig. 6 is a kind of sectional drawing of sphere shape vacuum insulation panel.
Fig. 7 is the sectional drawing of another kind of sphere shape vacuum insulation panel.
Embodiment
Embodiment 1
Fig. 1 is a kind of layout chart of arc vacuum insulation panel, and shown in Figure 2 is the arc vacuum insulation panel.Be distributed with on one side of said core 1 and parallel and strip convex 1-1 that spacing equates, the core of present embodiment adopts is the buckplate that the ultra-fine fibre glass buckplate that directly processed by special device or silicon dioxide powder are processed.The cross section of strip convex 1-1 is flat rectangle, and core 1 is placed in the aluminum-plastic composite membrane bag, and the vacuum insulation panel that after vacuumizing encapsulation, forms has the side of strip convex 1-1 to radially bend to the normal pressure conversion to core 1 by negative pressure with environment of living in.Angle and the width of strip convex 1-1, the spacing size between the strip convex 1-1 that the arc vacuum insulation panel is crooked have certain relation.
The manufacturing of above-mentioned arc vacuum insulation panel utilizes the vacuum heat sealing machine, and routine Chinese patent number is a disclosed vacuum heat sealing machine in the 201010547611.X invention application, or other vacuum heat sealing machine of similar said structure.The processing of arc vacuum insulation panel has following steps: 1. core is processed; The core of present embodiment is to be distributed with on the side to parallel and the core of the strip convex that spacing equates, this core be directly by special device process the buckplate processed of ultra-fine fibre glass buckplate or silicon dioxide powder; 2. the aluminum-plastic composite membrane bag that core is put into an end opening or both ends open forms semi-finished product; 3. semi-finished product are put into the vacuum chamber of vacuum heat sealing machine; Setting value to be evacuated down to; After aluminum-plastic composite membrane sealed; Again to the slowly air inlet of vacuum chamber of vacuum heat sealing machine; In this process; Vacuum insulation panel in the vacuum chamber has a side of strip convex to radially bend to core gradually, reaches the arc that presets, and promptly accomplishes the arc vacuum insulation panel.When the arc vacuum insulation panel bends to a certain degree, barrel-shaped, see Fig. 4.
Because in the aluminum-plastic composite membrane bag is the vacuum shape, so the aluminum-plastic composite membrane bag is to be close on the core, the one side of core is concavo-convex, and a side surface of the vacuum insulation panel after the shaping is slightly concavo-convex, does not show on the figure.
Shown in Figure 3 also is the arc vacuum insulation panel; What be that core adopts with embodiment 1 arc vacuum insulation panel difference is slab; Be combined type, form with the strip core small pieces that are laid on the core sheet that the core small pieces promptly are the strip boss by core is large stretch of.
The processing of embodiment 2 arc vacuum insulation panel has following steps: 1. adopt tabular core.The processing of core, large stretch of and by specification requirement cutting core as the core small pieces of long strip convex, and by the spacing requirement between the long strip convex core small pieces are layered on the core sheet.2. core is put into the aluminum-plastic composite membrane bag of one or both ends opening, formed semi-finished product; 3. semi-finished product are put into the vacuum chamber of vacuum heat sealing machine; Setting value to be evacuated down to; After the aluminum-plastic composite membrane bag sealed; Again to the slowly air inlet of vacuum chamber of vacuum heat sealing machine; In this process; Vacuum insulation panel in the vacuum chamber has a side of strip convex to radially bend to core gradually, reaches the arc that presets, and promptly accomplishes the arc vacuum insulation panel.When the arc vacuum insulation panel bends to a certain degree, barrel-shaped 4.
Embodiment 3
Fig. 5 is the layout chart of sphere shape vacuum insulation panel, and shown in Figure 6 is sphere shape vacuum insulation panel.Be evenly distributed with square convex 1-1 on one side of said core 1; The cross section of square convex 1-1 is flat rectangle; Core 1 is placed in the aluminum-plastic composite membrane bag 2; To core the edgewise bend of convex 1-1, formation sphere shape vacuum insulation panel are arranged to the normal pressure conversion by negative pressure with environment of living in through vacuumizing vacuum insulation panel that encapsulation back forms.Step in the production method of present embodiment sphere shape vacuum insulation panel 1., core is that what directly to be processed by special device is the even buckplate of distribution square convex 1-1 on the side, all the other step reference implementation examples 1.
Embodiment 4
Shown in Figure 7 also is sphere shape vacuum insulation panel, and what core adopted is slab, is combined type, forms with the square shape core small pieces that are laid on the core sheet by core is large stretch of, and the core small pieces promptly are square shape boss.Step in the production method 1., and is large stretch of and as the core small pieces of box-shaped convex by specification requirement cutting core to the processing of core, and by the spacing requirement between the box-shaped convex core small pieces is layered on the core sheet.All the other step reference implementation examples 2.
Claims (10)
1. curved shape vacuum insulation panel; Comprise core (1) and aluminum-plastic composite membrane bag (2); It is characterized in that: rule is distributed with convex (1-1) on the side of said core (1); Core (1) is in the aluminum-plastic composite membrane bag (2), and the vacuum insulation panel that after vacuumizing encapsulation, forms is had an edgewise bend of convex (1-1) to the normal pressure conversion and to core by negative pressure with environment of living in.
2. curved shape vacuum insulation panel according to claim 1 is characterized in that: the cross section of convex (1-1) is a rectangle.
3. curved shape vacuum insulation panel according to claim 1 and 2 is characterized in that: convex (1-1) profile that forms the arcuation thermal baffle is a strip.
4. curved shape vacuum insulation panel according to claim 1 and 2 is characterized in that: convex (1-1) profile that forms the spherical shape thermal baffle is the square shape.
5. the production method of a curved shape vacuum insulation panel has following steps: 1. to core processing, make that rule is distributed with convex on the side of core; 2. core (1) is in the aluminum-plastic composite membrane bag (2) of one or both ends opening, forms semi-finished product; 3. semi-finished product are put into the vacuum chamber of vacuum heat sealing machine; Setting value to be evacuated down to is after the aluminum-plastic composite membrane bag sealed, again to the slowly air inlet of vacuum chamber of vacuum heat sealing machine; Vacuum insulation panel in the vacuum chamber has an edgewise bend of convex gradually to core, reach the curved that presets.
6. the production method of curved shape vacuum insulation panel according to claim 5 is characterized in that: above-mentioned steps 1. in, directly process the concavo-convex core that a side has convex by special device.
7. the production method of curved shape vacuum insulation panel according to claim 5; It is characterized in that: above-mentioned steps 1. in; What adopt is slab, large stretch of and as the core small pieces of convex by specification requirement cutting core, and by the spacing requirement between the convex core small pieces is layered on the core sheet.
8. according to the production method of claim 5,6 or 7 described curved shape vacuum insulation panels, it is characterized in that: the cross section of convex is a rectangle.
9. the production method of curved shape vacuum insulation panel according to claim 8 is characterized in that: the convex profile that forms the arcuation thermal baffle is a strip.
10. the production method of curved shape vacuum insulation panel according to claim 8 is characterized in that: the convex profile that forms the spherical shape thermal baffle is the square shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201110234335.6A CN102305335B (en) | 2011-08-16 | 2011-08-16 | Bent vacuum insulation board and manufacturing method thereof |
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| CN201110234335.6A CN102305335B (en) | 2011-08-16 | 2011-08-16 | Bent vacuum insulation board and manufacturing method thereof |
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| CN102305335A true CN102305335A (en) | 2012-01-04 |
| CN102305335B CN102305335B (en) | 2015-05-13 |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102776808A (en) * | 2012-08-14 | 2012-11-14 | 苏州维艾普新材料有限公司 | Preparation method of arc vacuum thermal insulation plate core materials |
| CN103727355A (en) * | 2013-04-22 | 2014-04-16 | 太仓派欧技术咨询服务有限公司 | Deformable compound insulation plate and manufacturing method thereof |
| CN104859964A (en) * | 2014-02-26 | 2015-08-26 | 糜玥崎 | Insulation board, production method of insulation board, and cold insulation box |
| USD820647S1 (en) | 2017-05-16 | 2018-06-19 | Yeti Coolers, Llc | Insulating device |
| USD820648S1 (en) | 2017-05-16 | 2018-06-19 | Yeti Coolers, Llc | Insulating device |
| USD821157S1 (en) | 2017-05-16 | 2018-06-26 | Yeti Coolers, Llc | Insulating device |
| USD821155S1 (en) | 2017-05-16 | 2018-06-26 | Yeti Coolers, Llc | Insulating device |
| USD821156S1 (en) | 2017-05-16 | 2018-06-26 | Yeti Coolers, Llc | Insulating device |
| USD821824S1 (en) | 2017-05-16 | 2018-07-03 | Yeti Coolers, Llc | Insulating device |
| US10676267B2 (en) | 2015-11-25 | 2020-06-09 | Yeti Coolers, Llc | Insulating container having vacuum insulated panels and method |
| CN111503433A (en) * | 2020-04-24 | 2020-08-07 | 四川迈科隆真空新材料有限公司 | Manufacturing method of special-shaped vacuum heat-insulating plate |
| CN111503432A (en) * | 2020-04-24 | 2020-08-07 | 四川迈科隆真空新材料有限公司 | Manufacturing method of vacuum heat insulation plate |
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| DE19817690A1 (en) * | 1998-04-21 | 1999-10-28 | Basf Ag | Insulation for central heating pipes |
| JP2000249290A (en) * | 1999-02-26 | 2000-09-12 | Matsushita Refrig Co Ltd | Vacuum heat insulating body |
| WO2009098361A1 (en) * | 2008-02-08 | 2009-08-13 | Paroc Oy Ab | Mineral wool element, manufacturing method thereof and method for insulating curved surfaces |
| CN102147041A (en) * | 2011-03-11 | 2011-08-10 | 苏州维艾普新材料有限公司 | Special-shaped vacuum heat insulation panel and manufacturing method thereof |
| CN202220946U (en) * | 2011-08-16 | 2012-05-16 | 糜玥崎 | Curved vacuum thermal insulation board |
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2011
- 2011-08-16 CN CN201110234335.6A patent/CN102305335B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| DE19817690A1 (en) * | 1998-04-21 | 1999-10-28 | Basf Ag | Insulation for central heating pipes |
| JP2000249290A (en) * | 1999-02-26 | 2000-09-12 | Matsushita Refrig Co Ltd | Vacuum heat insulating body |
| WO2009098361A1 (en) * | 2008-02-08 | 2009-08-13 | Paroc Oy Ab | Mineral wool element, manufacturing method thereof and method for insulating curved surfaces |
| CN102147041A (en) * | 2011-03-11 | 2011-08-10 | 苏州维艾普新材料有限公司 | Special-shaped vacuum heat insulation panel and manufacturing method thereof |
| CN202220946U (en) * | 2011-08-16 | 2012-05-16 | 糜玥崎 | Curved vacuum thermal insulation board |
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102776808A (en) * | 2012-08-14 | 2012-11-14 | 苏州维艾普新材料有限公司 | Preparation method of arc vacuum thermal insulation plate core materials |
| CN103727355A (en) * | 2013-04-22 | 2014-04-16 | 太仓派欧技术咨询服务有限公司 | Deformable compound insulation plate and manufacturing method thereof |
| CN104859964A (en) * | 2014-02-26 | 2015-08-26 | 糜玥崎 | Insulation board, production method of insulation board, and cold insulation box |
| US11279546B2 (en) | 2015-11-25 | 2022-03-22 | Yeti Coolers, Llc | Insulating container having vacuum insulated panels and method |
| US10676267B2 (en) | 2015-11-25 | 2020-06-09 | Yeti Coolers, Llc | Insulating container having vacuum insulated panels and method |
| USD821824S1 (en) | 2017-05-16 | 2018-07-03 | Yeti Coolers, Llc | Insulating device |
| USD821155S1 (en) | 2017-05-16 | 2018-06-26 | Yeti Coolers, Llc | Insulating device |
| USD821156S1 (en) | 2017-05-16 | 2018-06-26 | Yeti Coolers, Llc | Insulating device |
| USD821157S1 (en) | 2017-05-16 | 2018-06-26 | Yeti Coolers, Llc | Insulating device |
| USD820648S1 (en) | 2017-05-16 | 2018-06-19 | Yeti Coolers, Llc | Insulating device |
| USD910382S1 (en) | 2017-05-16 | 2021-02-16 | Yeti Coolers, Llc | Insulating device |
| USD820647S1 (en) | 2017-05-16 | 2018-06-19 | Yeti Coolers, Llc | Insulating device |
| USD992359S1 (en) | 2017-05-16 | 2023-07-18 | Yeti Coolers, Llc | Insulating device |
| CN111503433A (en) * | 2020-04-24 | 2020-08-07 | 四川迈科隆真空新材料有限公司 | Manufacturing method of special-shaped vacuum heat-insulating plate |
| CN111503432A (en) * | 2020-04-24 | 2020-08-07 | 四川迈科隆真空新材料有限公司 | Manufacturing method of vacuum heat insulation plate |
| CN111503433B (en) * | 2020-04-24 | 2021-12-21 | 四川迈科隆真空新材料有限公司 | Manufacturing method of special-shaped vacuum heat-insulating plate |
| CN111503432B (en) * | 2020-04-24 | 2021-12-21 | 四川迈科隆真空新材料有限公司 | Manufacturing method of vacuum heat insulation plate |
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| CN102305335B (en) | 2015-05-13 |
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Legal Events
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| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: CHANGZHOU SANYOU DIOR INSULATION MATERIALS MFG Co.,Ltd. Assignor: Mi Yueqi Contract record no.: 2012320000511 Denomination of invention: Bent vacuum insulation board and manufacturing method thereof License type: Exclusive License Open date: 20120104 Record date: 20120420 |
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| C14 | Grant of patent or utility model | ||
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| ASS | Succession or assignment of patent right |
Owner name: CHANGZHOU SANYOU D + VIPS INSULATING MATERIALS MAN Free format text: FORMER OWNER: MI YUEQI Effective date: 20150824 |
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Effective date of registration: 20150824 Address after: 213000 Jiangsu city of Changzhou province Wujin fruit Road Economic Development Zone No. 10 Patentee after: CHANGZHOU SANYOU DIOR INSULATION MATERIALS MFG Co.,Ltd. Address before: 213149 No. 10, fruit Road, Wujin Economic Development Zone, Jiangsu, Changzhou, China Patentee before: Mi Yueqi |
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| CP01 | Change in the name or title of a patent holder |
Address after: 213000 No. 10, fruit Road, Wujin Economic Development Zone, Jiangsu, Changzhou, China Patentee after: Jiangsu Shanyou Diao Energy Saving New Material Co.,Ltd. Address before: 213000 No. 10, fruit Road, Wujin Economic Development Zone, Jiangsu, Changzhou, China Patentee before: CHANGZHOU SANYOU DIOR INSULATION MATERIALS MFG Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder |