CN102305076B - Hydraulic step type vertical shaft template supporting device - Google Patents
Hydraulic step type vertical shaft template supporting device Download PDFInfo
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- CN102305076B CN102305076B CN 201110227979 CN201110227979A CN102305076B CN 102305076 B CN102305076 B CN 102305076B CN 201110227979 CN201110227979 CN 201110227979 CN 201110227979 A CN201110227979 A CN 201110227979A CN 102305076 B CN102305076 B CN 102305076B
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Abstract
The invention discloses a hydraulic step type vertical shaft template supporting device, which comprises a climb frame lifting system, a template part and an accessory part, wherein the climb frame lifting system is provided with three groups of supporting legs; an upper landing leg of each group of the supporting legs is fixed on a concrete protection wall, and a lower landing leg is fixed on a rock protection wall; a climb frame is fixed between the upper landing leg and the lower landing leg; a climb rod supporting seat is arranged on the lower section of the climb frame; a sliding bar is arranged between each group of the upper landing legs and the climb rod supporting seat; a punching hydraulic jack is arranged on the sliding bar in a penetrated mode; the template part has a structure that: a template is provided with an expansion joint, a demoulding hydraulic cylinder is arranged in the expansion joint, a plurality of casting funnels are arranged on an upper port of the template, a movable cutting edge angle is arranged on a lower port of the template, the inner surface of the template is connected with three groups of jack supporting seat frames, and a fixed supporting seat and a movable supporting seat are arranged on each group of the jack supporting seat frames; and the accessory part comprises a working platform and upper and lower protective plates. By using the hydraulic step type vertical shaft template supporting device, the climb frame and the template can move downwards automatically, and the protection wall construction and the shaft sinking construction can be performed synchronously.
Description
Technical field
The invention belongs to the constructional engineering machinery equipment technical field, relate to a kind of hydraulic step type vertical shaft template supporting device.
Background technology
In shaft construction, the building well wall operation accounts for pick and builds the cycle operation time about 15%, although the engineering quantity that relates to is not maximum with taking man-hour, it is the assurance that engineering is carried out smoothly, is related to again the pit shaft quality and uses safety.Building the wall support process is that wall quality, speed, cost and one of the key factor of heavy degree of working are built in impact.Traditional support process is to adopt stable car, wire rope, hanging scaffold to carry out supporting and build.This technique can also satisfy technical requirements in the shallow well construction.But along with the development of mining industry, many vertical shafts have reached more than 1000 under the meter, and traditional handicraft can not satisfy construction requirement, are badly in need of a kind of step type formwork supporting system that can independent ambulation of exploitation.
Summary of the invention
The purpose of this invention is to provide a kind of hydraulic step type vertical shaft template supporting device, having solved needs in the prior art to carry out the building well wall operation with winch and a large amount of wire rope, and retaining wall is built the problem that can not carry out synchronously with sinking shaft.
The technical solution adopted in the present invention is, a kind of hydraulic step type vertical shaft template supporting device comprises that Lifting and lowering for scaffold system, template part and appendage consist of,
Described Lifting and lowering for scaffold system is provided with three groups of legs, every group of leg comprises upper supporting leg and lower supporting leg, upper supporting leg is fixed on by bolt and built-in bolt sleeve on the concrete guard wall that has been shaped, and lower supporting leg is fixed on the rock retaining wall by bolt and built-in bolt sleeve; Be fixedly connected with a climbing frame between every group of upper supporting leg and the lower supporting leg, the hypomere of every climbing frame is provided with a pole-climbing bearing, is installed with a slide bar between every group of upper supporting leg and pole-climbing bearing, is installed with a punching hydraulic jack on each slide bar;
Described template part structure is, be included on the circumference of template and be provided with the shrinkage joint one, be filled with little template in the shrinkage joint, the liquid parting cylinder pressure is installed between the both sides, shrinkage joint, upper port in template is provided with a plurality of funnels of building along even circumferential, lower port in template is provided with a circle activity basil, on the template inner surface, be fixedly connected with three groups of jacking bracket framves along even circumferential, a fixed bearing and a freely movable bearing are set on every group of jacking bracket frame, be provided with a steel plate between freely movable bearing and the jacking bracket frame, the two ends of steel plate are hinged with freely movable bearing and jacking bracket frame respectively;
Fixed bearing or freely movable bearing are used for installing the punching hydraulic jack;
Described appendage comprises working platform and upper and lower guard shield.
Hydraulic step type vertical shaft template supporting device of the present invention is further characterized in that,
The working platform of described appendage and upper and lower guard shield comprise: the working platform one that is used for concrete construction; the working platform two that is used for supporting leg under assembling reinforcement construction and the dismounting; the working platform three that is used for operation template and punching hydraulic jack; be connected to the upper guard shield between three groups of upper supporting legs, and be connected to the lower guard shield between the supporting leg under three groups.
All be lined with wooden backing plate between described upper supporting leg and lower supporting leg and the retaining wall.
During normal pouring construction, the punching hydraulic jack is installed on the fixed bearing, and when demoulding state, the punching hydraulic jack is installed on the freely movable bearing.
The invention has the beneficial effects as follows, saved winch and a large amount of wire rope; Concreting work is carried out continuously; Retaining wall pouring construction and sinking shaft construction can be carried out synchronously, mutually can not affect, and it is more simple and convenient that shaft section is arranged.
Description of drawings
Fig. 1 is the cross-sectional view of apparatus of the present invention;
Fig. 2 is the plan structure schematic diagram of the template in apparatus of the present invention;
Fig. 3 is the forward sight structural representation of the template in apparatus of the present invention;
Fig. 4 is fixed bearing and the freely movable bearing structure enlarged drawing at the I place among Fig. 1;
Fig. 5 is the upper supporting leg part partial structurtes enlarged drawing in apparatus of the present invention;
Fig. 6 is template and the jacking bracket frame partial structurtes enlarged drawing in apparatus of the present invention.
Among the figure, 1. built-in bolt sleeve, 2. wooden unit backing plate, 3. climbing frame; 4. slide bar, 5. hydraulic pressure punching jack is 6. adjusted screw rod, 7. pole-climbing bearing; 8. build funnel, 9. shrinkage joint, 10. liquid parting cylinder pressure, 11. templates; 12. the sword pin, 13. jacking bracket framves, 14. fixed bearings, 15. freely movable bearings; 16. steel plate, 17. upper supporting legs, 18. times supporting legs, guard shield on 19.; 20. lower guard shield, 22. working platformes, one, 23. working platform, two, 24. working platformes three.
The specific embodiment
The present invention is described in detail below in conjunction with the drawings and specific embodiments.
With reference to Fig. 1, count from top to bottom, the shaft wall structure of apparatus of the present invention comprises successively two sections concrete guard walls of building (A section, B section), has enclosed the retaining wall to be built (C section) of template and the rock retaining wall (D section) of hypomere, every section all pre-plugged the poor built-in bolt sleeve of specified altitude assignment 1 is arranged, above-mentioned four sections are contour.
Such as Fig. 1-shown in Figure 6, apparatus of the present invention comprise that Lifting and lowering for scaffold system, template part and appendage form, Fig. 1 wherein is the A-A cross-sectional view among Fig. 2, and Fig. 3 is the front elevation drawing of Fig. 2, and Fig. 4 is fixed bearing and the freely movable bearing structure enlarged drawing at the I place among Fig. 1.
With reference to Fig. 1, Fig. 5, described Lifting and lowering for scaffold system is provided with three groups of legs, every group of leg comprises upper supporting leg 17 and lower supporting leg 18, upper supporting leg 17 is fixed on the concrete guard wall (A section) that has been shaped, lower supporting leg 18 is fixed on the rock retaining wall (D section), and upper supporting leg 17 all is fixedly connected with built-in bolt sleeve 1 by high-strength bolt with lower supporting leg 18; Be fixedly connected with a climbing frame 3 between every group of upper supporting leg 17 and the lower supporting leg 18, the hypomere of every climbing frame 3 is provided with a pole-climbing bearing 7, between every group of upper supporting leg 17 and pole-climbing bearing 7, be installed with a slide bar 4, be installed with a punching hydraulic jack 5 on each slide bar 4.Slide bar 4 adopts the reinforcing bar of φ 30mm.The stage casing of every climbing frame 3 is provided with the adjustment screw rod 6 of a horizontal direction.
Such as Fig. 3, Fig. 4, Fig. 6, the structure of template part is, comprise and adopt the all-in-one-piece template 11 of cylindrical shape, circumference in template 11 is provided with shrinkage joint 9 one, shrinkage joint 9 duties are filled with little template, the shrinkage joint is equipped with liquid parting cylinder pressure 10 between 9 both sides, upper port in template 11 is provided with a plurality of funnels 8 of building along even circumferential, lower port in template 11 is provided with a circle activity basil 12, on template 11 inner surfaces, be fixedly connected with three groups of jacking bracket framves 13 along even circumferential, a fixed bearing 14 and a freely movable bearing 15 are set on every group of jacking bracket frame 13, fixed bearing 14 is welded on the jacking bracket frame 13, fixed bearing 14 is corresponding with adjustment screw rod 6 positions when building, be provided with a steel plate 16 between freely movable bearing 15 and the jacking bracket frame 13, the two ends of steel plate 16 are hinged with freely movable bearing 15 and jacking bracket frame 13 respectively; During normal pouring construction, punching hydraulic jack 5 is installed on the fixed bearing 14, in knockout course, punching hydraulic jack 5 is moved on the freely movable bearing 15 from fixed bearing 14, be fixedly connected with punching hydraulic jack 5 in order to overcome slide bar 4, so that the problem that template 11 can't radial contraction.
Such as Fig. 1, appendage includes three working platformes and guard shield up and down: (this platform segmentation is hinged on the template upper end to be used for the working platform 1 of concrete construction, be latticed platform, vertically suspention is propped up with strut during concreting at ordinary times); The working platform 2 23 (this platform welding is fixed on the outer border of hypomere of climbing frame 3, is similarly latticed platform) that is used for supporting leg 18 under assembling reinforcement construction and the dismounting; The working platform 3 24 (this platform welding is made by channel-section steel and steel plate at climbing frame 3 stage casing central parts, and has the hole of handling rock slag) that is used for operation template 11 and punching hydraulic jack 5; Be connected to the upper guard shield 19 between three groups of upper supporting legs 17; Be connected to the lower guard shield 20 between the supporting leg 18 under three groups (upper guard shield 19 and lower guard shield 20 are made by channel-section steel and steel plate, and have the hole of handling rock slag, and are welded on the up and down two ends of climbing frame 3).
The operating principle of apparatus of the present invention is, after finishing the C section and building, just need to carry out the D section and build,
The first step, template 11 is motionless, and climbing frame 3 and upper and lower supporting leg are moved down together.
Second step, climbing frame 3 is motionless, and template 11 is moved down.When needs template 11 moves down, first climbing frame 3 is fixed on (fixing by bolt and built-in bolt sleeve 1) on the concrete guard wall, punching hydraulic jack 5 is installed on the freely movable bearing 15.Such as Fig. 3, extract first the little template at 9 places, shrinkage joint during the demoulding out, then utilize liquid parting cylinder pressure 10 to shrink template 11, shrinkage joint 9 diminishes template 11 diameters is diminished, and deflection must not exceed the elastic deformation amount of template; Therefore do not hinder the moving radially of template because freely movable bearing 15 and template 11 are chain connections this moment, can reach the demoulding.This moment, template 11 broke away from the concrete guard wall (C section) of building, punching hydraulic jack 5 is started working, upper card chucking slide bar 4, lower Kathon CG is opened, hydraulic fluid port is drained the oil and (is controlled flow with flow control valve on the oil cylinder, thereby the control decrease speed), punching hydraulic jack 5 drives freely movable bearings 15 and also is with moving platen 11 to move down, finish a stroke after, lower card chucking slide bar 4, upper Kathon CG is opened, hydraulic fluid port oil-feed on the oil cylinder, piston and upper card move down, and carry out the next one after putting in place again and move down action, iterative cycles like this, punching hydraulic jack 5 can be with moving platen 11 to move down.Template 11 move down into next the section build station (the D section among Fig. 1) after, begin to support and open template 11, template 11 is fixed with D section rock retaining wall by bolt and built-in bolt sleeve 1 again, the liquid parting cylinder pressure 10 at place, shrinkage joint unclamps during formwork, template is upheld and is returned to original shape, the place installs little template at the shrinkage joint, and with the adjustment screw rod 6 on the climbing frame 3 template is outwards put in place on the top.
So the circulation through above-mentioned template 11 and climbing frame 3 moves down repeatedly, can realize from top to bottom continual carrying out of vertical shaft panelling construction.
The advantage of apparatus of the present invention is to have saved winch and a large amount of wire rope; Climbing frame 3 and template do not need external force to move down voluntarily, thereby concreting work can be carried out continuously; Panelling construction and sinking shaft construction can be carried out synchronously, mutually can not affect, thereby but the Effective Raise construction speed; Simple in structure, practical, connection and reasonable arrangement makes the shaft construction section more simple and convenient.
Claims (4)
1. hydraulic step type vertical shaft template supporting device is characterized in that: comprise Lifting and lowering for scaffold system, template part and appendage,
Described Lifting and lowering for scaffold system is provided with three groups of legs, every group of leg comprises upper supporting leg (17) and lower supporting leg (18), upper supporting leg (17) is fixed on the concrete guard wall that has been shaped by bolt and built-in bolt sleeve (1), and lower supporting leg (18) is fixed on the rock retaining wall by bolt and built-in bolt sleeve (1); Be fixedly connected with a climbing frame (3) between every group of upper supporting leg (17) and the lower supporting leg (18), the hypomere of every climbing frame (3) is provided with a pole-climbing bearing (7), between every group of upper supporting leg (17) and pole-climbing bearing (7), be installed with a slide bar (4), be installed with a punching hydraulic jack (5) on each slide bar (4);
Described template part structure is, be included on the circumference of template (11) and be provided with one shrinkage joint (9), the shrinkage joint is filled with little template in (9), shrinkage joint (9) is equipped with liquid parting cylinder pressure (10) between the both sides, upper port in template (11) is provided with a plurality of funnels (8) of building along even circumferential, lower port in template (11) is provided with a circle activity basil (12), on template (11) inner surface, be fixedly connected with three groups of jacking bracket framves (13) along even circumferential, a fixed bearing (14) and a freely movable bearing (15) are set on every group of jacking bracket frame (13), be provided with a steel plate (16) between freely movable bearing (15) and the jacking bracket frame (13), the two ends of steel plate (16) are hinged with freely movable bearing (15) and jacking bracket frame (13) respectively; Fixed bearing (14) or freely movable bearing (15) are used for installing punching hydraulic jack (5);
Described appendage comprises working platform and upper and lower guard shield.
2. hydraulic step type vertical shaft template supporting device according to claim 1 is characterized in that, the working platform of described appendage and upper and lower guard shield comprise:
The working platform one (22) that is used for concrete construction,
The working platform two (23) that is used for supporting leg (18) under assembling reinforcement construction and the dismounting,
The working platform three (24) that is used for operation template (11) and punching hydraulic jack (5),
Be connected to the upper guard shield (19) between three groups of upper supporting legs (17),
And be connected to lower guard shield (20) between the supporting leg under three groups (18).
3. hydraulic step type vertical shaft template supporting device according to claim 1 is characterized in that: all be lined with wooden backing plate (2) between described upper supporting leg (17) and lower supporting leg (18) and the retaining wall.
4. hydraulic step type vertical shaft template supporting device according to claim 1 is characterized in that: during normal pouring construction, punching hydraulic jack (5) is installed on the fixed bearing (14); When demoulding state, punching hydraulic jack (5) is installed on the freely movable bearing (15).
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CN 201110227979 CN102305076B (en) | 2011-08-11 | 2011-08-11 | Hydraulic step type vertical shaft template supporting device |
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CN 201110227979 CN102305076B (en) | 2011-08-11 | 2011-08-11 | Hydraulic step type vertical shaft template supporting device |
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CN102305076B true CN102305076B (en) | 2013-04-24 |
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CN102913248B (en) * | 2012-11-13 | 2015-12-02 | 广汉金达隧道机械有限公司 | The overall upset hanging template of wholecircle and formwork erection, release method |
CN103472453B (en) * | 2013-08-30 | 2014-06-11 | 国家海洋局第二海洋研究所 | Multi-beam detection device and method based on worm gear lead screw lifting |
CN105863645A (en) * | 2016-05-17 | 2016-08-17 | 中国水利水电第五工程局有限公司 | Large shaft formwork climbing system |
CN107083976B (en) * | 2017-06-14 | 2023-07-11 | 中煤第五建设有限公司 | Vertical shaft suspension-free sectional stepping descending type integral metal template |
CN107246268B (en) * | 2017-08-02 | 2019-03-01 | 李信斌 | A kind of shaft sinking gib equipment |
CN111411589B (en) * | 2020-04-14 | 2021-11-05 | 安徽尚绿精谷网络科技有限公司 | Device for adjusting folding line shape of segmental prefabricated assembled bridge |
CN115182734A (en) * | 2022-08-25 | 2022-10-14 | 煤炭工业合肥设计研究院有限责任公司 | Full hydraulic formwork device for building wall of vertical shaft |
CN118065906B (en) * | 2024-04-24 | 2024-06-18 | 北京中煤矿山工程有限公司 | Vertical shaft back-drilling stepping type while-drilling supporting equipment |
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CN200952234Y (en) * | 2006-07-19 | 2007-09-26 | 广东水电二局股份有限公司 | Hanging clip type form |
CN201202122Y (en) * | 2007-08-22 | 2009-03-04 | 北京联东模板有限公司 | Automatic opening-closing retractable caisson or deep well steel formwork |
CN101509380B (en) * | 2009-03-06 | 2011-08-10 | 中煤第一建设公司第十工程处 | Ultra-large diameter integral slide metal matrix for vertical shaft well bore concrete construction |
CN201377326Y (en) * | 2009-04-08 | 2010-01-06 | 中交隧道工程局有限公司 | Hydraulic formwork device with integration of lining and middle partition board |
JP2011047111A (en) * | 2009-08-25 | 2011-03-10 | Jfe Civil Engineering & Construction Corp | Method for constructing concrete wall formed on inner wall surface of vertical shaft |
CN201704630U (en) * | 2010-05-25 | 2011-01-12 | 中铁十八局集团第三工程有限公司 | Slippage die carrier of concrete cast-in-situ continuous beam |
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Effective date of registration: 20200824 Address after: 710032 8th floor, Changli building, Jiushi Road, Baqiao District, Xi'an City, Shaanxi Province Patentee after: Zhongshiye Group Urban Construction Engineering Co., Ltd Address before: 710043 Shaanxi province Xi'an Beilin District torch Road No. 10 10 times in an attempt to layer Patentee before: CHINA TENTH METALLURGY GROUP Ltd.,Corp. |
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