CN102304623A - Method and equipment for reducing impoverishment of copper converting slag - Google Patents

Method and equipment for reducing impoverishment of copper converting slag Download PDF

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Publication number
CN102304623A
CN102304623A CN201110288211A CN201110288211A CN102304623A CN 102304623 A CN102304623 A CN 102304623A CN 201110288211 A CN201110288211 A CN 201110288211A CN 201110288211 A CN201110288211 A CN 201110288211A CN 102304623 A CN102304623 A CN 102304623A
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slag
converter
copper
reducing
fuel
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CN201110288211A
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CN102304623B (en
Inventor
高峰
沈强华
王冲
刘中华
刘大方
谢道庆
陈雯
朱维忠
张邦琪
王世明
吕文帅
代宏坤
蒋鸿
田释龙
何云龙
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LIGONG JINGCHENG SCIENCE AND TECHNOLOGY Co Ltd KUNMING
YUNNAN COPPER INDUSTRY Co Ltd
Kunming University of Science and Technology
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LIGONG JINGCHENG SCIENCE AND TECHNOLOGY Co Ltd KUNMING
YUNNAN COPPER INDUSTRY Co Ltd
Kunming University of Science and Technology
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Priority to CN2011102882116A priority Critical patent/CN102304623B/en
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    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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Abstract

The invention relates to a method and equipment for reducing impoverishment of copper converting slag. The method is characterized in that a P-S converter is transformed into a reducing converter capable of injecting a fuel into a hearth for heat preservation and spraying a reducing agent into a melting bath; molten converting slag is introduced into the converter from the mouth of the reducing converter; a mixture of air and fuel is sprayed into the reducing converter from a combustion spray gun arranged on the end wall of the reducing converter so as to adjust the temperature and control the converter temperature to 1200-1300 DEG C; an S-containing coal-based reducing agent is sprayed into the converter from the tuyere of the reducing converter, the ratio of Fe/SiO2 in the slag is controlled at 1.3-1.8, and Cu2O in the slag is subjected to phase transition to form Cu2S; and when the reduction reaches the terminal, the molten slag is discharged from the mouth of the converter, slag with low copper content is subjected to slag and sulfonium separation, and the melt with high copper content is returned to the converter for converting. By utilizing the method and equipment provided by the invention, copper in the slag is subjected to phase transition to form copper matte by phase transition, and the melting point and viscosity of copper are improved, thereby facilitating the settlement and separation of copper matte from the slag and improving the direct recovery of copper in a converting process and the recovery of copper in a pyrometallurgical process.

Description

A kind of method and apparatus of copper converting slag reduction dilution
 
Technical field
The present invention relates to a kind of method and apparatus of copper converting slag reduction dilution, belong to the non-ferrous metallurgy technology field.
Background technology
The present pyrometallurgical smelting process of copper sulfide concentrate is: copper ore concentrates melting output copper matte regulus → copper matte regulus blowing output blister copper → blister copper pyrorefining, the smart copper (Cu ﹥ 99.95%) of electrolysis output.Copper matte regulus blows into that the used equipment of blister copper has P-S converter, flash stove, top blast stove, reverberatory furnace blows in company, Mitsubishi connects blown converter etc., no matter uses the sort of blowing mode, in the output blister copper, also wants output blowing slag.Blowing slag cupric higher (Cu ﹥ 2%) contains martial ethiops (Fe 3O 4) usually 20%~50%, and the copper great majority are that form chemistry with oxide compound is dissolved in the slag.The technology that the blowing slag reclaims copper has 3 kinds at present: the melting dosing method is returned in slow cooling flotation process, electric dilution method, shrend.The slow cooling floatation process requires to have enough places to build slow cooling field and the floating production line of mill; Big like the copper in the pomace with the ratio of chemical dissolution; The rate of recovery of copper is not high; Usually the slag concentrate to contain copper grade not high; Again a large amount of gangue compositions is taken back flow process; And fine size, the specific surface area of mine tailing are big, poisonous metal active high in mine tailing, and it is innoxious that to store up cost higher; The electric dilution method is that the blowing slag is dropped in the electric furnace, drops into reductive agent, vulcanizing agent more simultaneously to Fe 3O 4Reduce the vulcanization reaction of slag making reaction and copper.The reductive agent that in electric furnace, no matter adopts is solid-state, liquid state or gaseous state, and the reductive dynamic conditions is all bad, so Fe 3O 4Reduction ratio low, the furnace bottom frozen crust is thicker, worsens the working of a furnace; It is the blowing pulp water to be quenched prepare burden with copper ore concentrates, flux for the small-particle material that the melting dosing method is returned in shrend; Put into smelting furnace and reach the purpose that reclaims copper; The equipment that this method increases is few; Process is simple; Main drawback is to cause the fuel rate increasing degree of melting operation big, and the blowing slag of allocating into is difficult to fusing in regular furnace run, and smelting slag character worsens; And the formation mechanical entrainment, cause the waste cupric of smelting slag too high and subsequent disposal is difficult.
Summary of the invention
The objective of the invention is to change the defective of existing blowing slag dilution treatment technology, provide to propose a kind of the P-S transform converter to be become to have reduction dilution method and (converter) equipment that temperature adjustment function, solid reductant spray into the molten bath function.
In view of existing blowing slag dilution method remains deficiency; Seeing that many copper works are because the adjustment of output or the change of blowing technology; Through transforming or newly-built side-blown dilution stove dilution blowing slag, have reduced investment, improvement expenses is low, dilution is effective, operation cost is not high advantage with the P-S converter.The present invention handles the equipment that a kind of efficient ways is provided for the dilution of blowing slag.
The inventive method is the slag-blowing slag input reduction converter of copper matte regulus being blown into institute's output in the blister copper process, and the control furnace temperature is at 1200 ℃~1300 ℃, at coal base reduction agent and flux SiO 2Effect down main following reaction takes place:
2Fe 3O 4?+?3SiO 2?+?C=3(2?FeO·SiO 2)+CO 2
2Fe 3O 4?+?3SiO 2?+2CO=3(2?FeO·SiO 2)+2CO 2
C+H 2O=CO+H 2
CO 2+C=2CO
2Cu 2O+2FeS+SiO 2=2Cu 2S?+?2FeO·SiO 2
Because the great Fe of fusing point height ratio in the blowing slag has been eliminated in the existence of above-mentioned reaction 3O 4, the viscosity of slag, fusing point are reduced, be beneficial to the slag sulfonium and separate, the phase transition of copper is the Cu immiscible with slag 2S, the blowing slag that will pass through slag type adjustment put into electrothermal front bed or sedimentation electric furnace and sink sorting and leave, and can obtain cupric and be lower than 0.4% waste.The present invention accomplishes through the P-S converter having been carried out improve.
The air port of former P-S converter be level; The distribution of compressed-air actuated jet in the molten bath only adapts to the blowing of copper matte regulus; It no matter is blowing period 1 or blowing second cycle; The product of blowing is than the proportion of weight average greater than the question response thing; So, do not have blowing " dead band " along with the reactant come-up of carrying out of blowing gets into inlet zone.If adopt the entrance of original air port as solid reductant; Then in the dilution process of blowing slag since reactant proportion greater than the proportion of product; The blowing slag of bottom can not float and enter inlet zone, certainly exist dilution " dead band ", so the injection of reducing agent loophole will move down.In order to save improvement expenses; Continue to employ original technology airduct road facility; Adopt the invariant position of air port outer wall; Form outlet with downward-sloping 10 °~30 ° angle from the refractory brick inwall; Reductive agent sprays into inlet zone that the molten bath forms near bottom of furnace body with compress wind like this, can not occur not having the quiescent centre of stirring in the dilution process.The present invention has oxidative slagging (period 1), cross reaction to make the P-S transform converter of copper (second cycle) function is to have fuel injection is advanced burner hearth insulation and solid reductant spray into the molten bath function from the air port reduction converter traditional.
P-S converter of the present invention keeps (60 tons of original 36 air ports of converter, two air ports; 100 tons of original 54 air ports of converter); This two air ports symmetry is in the body of heater both sides; Be 1.5~2.1 meters (these two entrances that the air port is exactly the coal base reduction agent) apart from headwall respectively; Downward-sloping 10 °~30 ° angle in the air port of outer wall entry position forms outlet from the refractory brick inwall; In the upper shed of converter headwall, burning spray gun (fuel oil or combustion gas or coal-fired mixed in burner with air, spray into stove interior) is set; Different nozzles and universal joint can be set according to different fuel fabrications, guarantee that nozzle rotates with body of heater;
Fire door to former converter shrinks, and the refractory materials of building by laying bricks or stones on the basis is increased thermal insulation layer, reduces the thermosteresis of converter restore job.
Retailoring:
In fusion blowing slag is packed stove into from the fire door of reduction converter, according to the content of iron in the slag and silicon-dioxide, the Fe/SiO in the control slag 2Ratio is added not enough SiO 1.3~1.8 from fire door 2Amount; The burning spray gun that is provided with from reduction converter headwall sprays into air-and-fuel mixture in the stove; The control melt temperature is at 1200 ℃~1300 ℃; The coal base reduction agent of sulfur-bearing is injected to slag from the air port of reduction converter with pressurized air or nitrogen; The martial ethiops of blowing in the slag reduced the slag making reaction; Simultaneously, with Cu in the slag 2The O phase transition is Cu 2S.Revert to terminal point, the rotating furnace slag is discharged from fire door, with cinder ladle the low copper containing slag is delivered to conventional sedimentation electric furnace and carries out the slag sulfonium and separate, and height contains copper melts and returns and bessemerize.
The fuel that is sprayed into is one or more in bituminous coal, hard coal or the coke in the solid fuel, perhaps is coal gas or in the natural gas one or more in the geseous fuel, perhaps is in the heavy oil, diesel oil, coal tar in the liquid fuel one or more.
For satisfying the technology controlling and process requirement of different reduction phases, the retailoring process can freely be switched different injection of reducing agent air blowing sources.
Compared with prior art, the present invention has the following advantages:
(1) adjustment that increases burning spray gun and tuyere angle is done in converter to P-S, transform the reduction converter economically as, and improvement expenses is low; Even a newly-built reduction dilution stove investment cost is not high yet.The coal base reduction agent is sprayed into the molten bath with pressurized air from the inclined side blowing mouth, and the dynamic conditions of reaction is good, and the reaction times is short, is difficult for producing furnace accretion and stops up the air port, and operating rate is high.
(2), eliminated the great Fe of fusing point height ratio in the blowing slag through the reduction slag making 3O 4, the viscosity of slag, fusing point are reduced, be beneficial to the slag sulfonium and separate, the phase transition of copper is the Cu immiscible with slag 2S, the blowing slag that will pass through slag type adjustment put into electrothermal front bed or sedimentation electric furnace and sink sorting and leave, and can obtain cupric and be lower than 0.4% waste; And the melt cupric of reduction dilution furnace bottom is higher, can directly return converting furnace, improves the converting furnace direct yield.
(3) the dilution operation is disposable feeding intake, and disposable blowing need not frequently shake converter, and the flue gas ease is emitted few; The coal base reduction agent is compared as reductive agent with heavy oil, Sweet natural gas, liquefied petroleum gas (LPG), and advantage is that cost is low, rate of reduction is fast, reduction process over-emitting black exhaust not.
Description of drawings
Fig. 1 is spray gun and a tuyere structure synoptic diagram before the transform converter.
Fig. 2 is the structural representation of newly-increased burning spray gun of converter of the present invention and thermal insulation layer.
Fig. 3 is a fire door structural representation before and after the transform converter.
Fig. 4 is the B-B sectional view among Fig. 3.
Fig. 5 is converter reductive agent spray gun of the present invention and fire door structural representation.
Fig. 6 is the A-A sectional view among Fig. 5.
Among the figure, the thermal insulation layer of 1-increase; 2-burning spray gun; Fire door border behind 3-transform converter; Fire door border before 4-transform converter; 5-reductive agent spray gun inserts mouth; 6-improved reductive agent winding-up passage.
Embodiment
Embodiment 1:
Copper works for producing 150000 tons per year transform 60 tons of P-S converters.A fuel lance is installed in a side wall upper shed in converter, and the spray gun burning capacity is pressed fuel supply volume 100kg~500kg/h design; The refractory materials of converter mouth increases the 100mm thermal insulation layer; Two air ports are arranged, 1.6 meters of air port width between centers headwalls, the position of air outlet on the refractory brick inwall moves down, slotting reductive agent winding-up passage under the inclination of 14 ° of angles of formation.Drop into 50 tons and contain Cu 3.2%, Fe 3O 446%, Fe/SiO 2Be that 1.63 fusion blowing slag is to the reduction converter; Spraying into diesel oil remains on about 1250 ℃ furnace temperature; Get into the molten bath from coal injection of draught base reductant (fixed carbon 65%, fugitive constituent 18%, sulphur 1.5%, granularity are less than 5mm); The injection rate of reductive agent is controlled to be 15kg/min rifle, and carrying the air supply of reductive agent is 300Nm 3/ h rifle reduces and breasted the tape in 34 minutes, consumes diesel oil 316kg, reductive agent 1010kg.Rotating furnace is poured reducing slag into cinder ladle from fire door and is sent the sedimentation electric furnace, and from the slag sulfonium, the waste that obtains contains Cu 0.34%, contains martial ethiops 3.55% through heavy sorting, and the rate of recovery of copper is 89.4%.
Embodiment 2
Copper works for producing 250000 tons per year transform 100 tons of P-S converters.A coal-fired spray gun respectively is installed on the headwall of the both sides of converter, and the spray gun burning capacity is by coal-fired (Lower heat value 28.5MJ/kg) feed rate 180kg~560kg/h rifle design; The refractory materials of converter mouth increases the 100mm thermal insulation layer; Two air ports are arranged in the converter, 1.9 meters of air port width between centers headwalls, the position of air outlet on the refractory brick inwall moves down, slotting reductive agent winding-up passage under the inclination of 17 ° of angles of formation.Drop into 100 tons and contain Cu 3.8%, Fe 3O 444%, Fe/SiO 2Be that 1.5 fusion blowing slag is to the reduction converter; Spraying into fire coal remains on about 1250 ℃ furnace temperature; Get into the molten bath from coal injection of draught base reductant (fixed carbon 68%, fugitive constituent 17%, sulphur 1.6%, granularity are less than 5mm); The injection rate of reductive agent is controlled to be 27kg/min rifle, and carrying the air supply of reductive agent is 540Nm 3/ h rifle reduces and breasted the tape in 36 minutes, consumes coal-fired 912kg, reductive agent 1960kg.Rotating furnace is poured reducing slag into cinder ladle from fire door and is sent the sedimentation electric furnace, and from the slag sulfonium, the waste that obtains contains Cu 0.36%, contains martial ethiops 3.41% through heavy sorting, and the rate of recovery of copper is 90.5%.
The fuel that is sprayed into can be one or more in bituminous coal, hard coal or the coke in the solid fuel, perhaps is coal gas or in the natural gas one or more in the geseous fuel, perhaps is in the heavy oil, diesel oil, coal tar in the liquid fuel one or more.
If the Fe/SiO in the fusion blowing slag 2Ratio can replenish flux SiO less than 1.3~1.8 o'clock 2To required amount.

Claims (4)

1. the method handled of a copper converting slag dilution; It is characterized in that copper matte regulus is blown into the slag-blowing slag input reduction converter of institute's output in the blister copper process; Air-and-fuel mixture is sprayed in the stove, and the control furnace temperature is at 1200 ℃~1300 ℃, at coal base reduction agent and flux SiO 2Effect under carry out reduction reaction; Fe/SiO in the control slag 2Ratio is 1.3~1.8, with Cu in the slag 2The O phase transition is Cu 2S reverts to terminal point, and slag is discharged from fire door, the low copper containing slag is carried out the slag sulfonium separate, and height contains copper melts and returns and bessemerize.
2. the method that copper converting slag dilution according to claim 1 is handled; It is characterized in that the fuel that is sprayed into is one or more in bituminous coal, hard coal or the coke in the solid fuel; Perhaps being coal gas or in the natural gas one or more in the geseous fuel, perhaps is in the heavy oil, diesel oil, coal tar in the liquid fuel one or more.
3. equipment that copper converting slag dilution as claimed in claim 1 is handled; It is characterized in that converter is the P-S converter; Two air ports are arranged; This two air ports symmetry is in the body of heater both sides; It is 1.5~2.1 meters apart from headwall respectively; Downward-sloping 10 °~30 ° angle in the air port of outer wall entry position forms outlet from the refractory brick inwall; In the upper shed of converter headwall, burning spray gun is set.
4. the equipment that copper converting slag dilution according to claim 2 is handled is characterized in that the refractory materials of converter mouth increases thermal insulation layer.
CN2011102882116A 2011-09-26 2011-09-26 Method and equipment for reducing impoverishment of copper converting slag Active CN102304623B (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102643996A (en) * 2012-05-23 2012-08-22 云南驰宏锌锗股份有限公司 Method for producing lead bullion by means of copper dross side-blown smelting
CN104327886A (en) * 2014-10-10 2015-02-04 昆明理工大学 Fuel reduction agent applied in metallurgy pyrometallurgical process
CN105177303A (en) * 2015-10-23 2015-12-23 云南锡业股份有限公司铜业分公司 Method for producing raw copper from matte converting water quenching slag by adopting reverberatory smelting
CN105177302A (en) * 2015-10-23 2015-12-23 云南锡业股份有限公司铜业分公司 Technique for smelting and producing crude copper from matte converting slag by using side-blown converter
CN105671325A (en) * 2016-03-15 2016-06-15 东北大学 Dilution treatment method for copper smelting slag
CN106367605A (en) * 2016-08-31 2017-02-01 河南豫光金铅股份有限公司 Side-blown depletion copper smelting slag production method
CN112209645A (en) * 2020-10-20 2021-01-12 杭州山亚南方水泥有限公司 Clinker reducing and coal burning dilution device for cement production
CN112981135A (en) * 2021-02-06 2021-06-18 楚雄滇中有色金属有限责任公司 Method for judging end point of slagging period of converter copper smelting
CN115141935A (en) * 2021-03-29 2022-10-04 东北大学 Dilution method for copper refining slag
CN115141936A (en) * 2021-03-29 2022-10-04 东北大学 Depletion medicament and method for copper-nickel smelting slag and/or blowing slag

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CN202226899U (en) * 2011-09-26 2012-05-23 云南铜业股份有限公司 Device for reducing and diluting copper converting slag

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102643996A (en) * 2012-05-23 2012-08-22 云南驰宏锌锗股份有限公司 Method for producing lead bullion by means of copper dross side-blown smelting
CN102643996B (en) * 2012-05-23 2013-12-11 云南驰宏锌锗股份有限公司 Method for producing lead bullion by means of copper dross side-blown smelting
CN104327886A (en) * 2014-10-10 2015-02-04 昆明理工大学 Fuel reduction agent applied in metallurgy pyrometallurgical process
CN105177303A (en) * 2015-10-23 2015-12-23 云南锡业股份有限公司铜业分公司 Method for producing raw copper from matte converting water quenching slag by adopting reverberatory smelting
CN105177302A (en) * 2015-10-23 2015-12-23 云南锡业股份有限公司铜业分公司 Technique for smelting and producing crude copper from matte converting slag by using side-blown converter
CN105671325A (en) * 2016-03-15 2016-06-15 东北大学 Dilution treatment method for copper smelting slag
CN106367605A (en) * 2016-08-31 2017-02-01 河南豫光金铅股份有限公司 Side-blown depletion copper smelting slag production method
CN112209645A (en) * 2020-10-20 2021-01-12 杭州山亚南方水泥有限公司 Clinker reducing and coal burning dilution device for cement production
CN112209645B (en) * 2020-10-20 2022-06-24 杭州山亚南方水泥有限公司 Clinker reducing and coal burning dilution device for cement production
CN112981135A (en) * 2021-02-06 2021-06-18 楚雄滇中有色金属有限责任公司 Method for judging end point of slagging period of converter copper smelting
CN112981135B (en) * 2021-02-06 2022-09-27 楚雄滇中有色金属有限责任公司 Method for judging end point of slagging period of converter copper smelting
CN115141935A (en) * 2021-03-29 2022-10-04 东北大学 Dilution method for copper refining slag
CN115141936A (en) * 2021-03-29 2022-10-04 东北大学 Depletion medicament and method for copper-nickel smelting slag and/or blowing slag

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CB03 Change of inventor or designer information

Inventor after: Gao Feng

Inventor after: Wang Shiming

Inventor after: Lv Wenshuai

Inventor after: Dai Hongkun

Inventor after: Jiang Hong

Inventor after: Tian Shilong

Inventor after: He Yunlong

Inventor after: Shen Qianghua

Inventor after: Wang Chong

Inventor after: Liu Zhonghua

Inventor after: Liu Dafang

Inventor after: Xie Daoqing

Inventor after: Chen Wen

Inventor after: Zhu Weizhong

Inventor after: Zhang Bangqi

Inventor before: Gao Feng

Inventor before: Wang Shiming

Inventor before: Lv Wenshuai

Inventor before: Dai Hongkun

Inventor before: Jiang Hong

Inventor before: Tian Shilong

Inventor before: He Yunlong

Inventor before: Shen Qianghua

Inventor before: Wang Chong

Inventor before: Liu Zhonghua

Inventor before: Liu Dafang

Inventor before: Xie Daoqing

Inventor before: Chen Wen

Inventor before: Zhu Weizhong

Inventor before: Zhang Bangqi

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Application publication date: 20120104

Assignee: Yimen Tong Ye Co., Ltd

Assignor: Yunnan copper, Limited by Share Ltd| Kunming University of Science and Technology|Kunming science and technology sincere science and Technology Co., Ltd.

Contract record no.: 2015530000032

Denomination of invention: Method and equipment for reducing impoverishment of copper converting slag

Granted publication date: 20131009

License type: Exclusive License

Record date: 20150424

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