A kind of automatic manufacturing process of glass bead scalp acupuncture
Technical field
The present invention relates to a kind of automatic manufacturing process, particularly a kind of automatic manufacturing process that is applied to a kind of glass bead scalp acupuncture of garment packaging.
Background technology
At present, at garment packaging, particularly in the shirt packaging process, generally to use a kind of glass bead scalp acupuncture that clothes are fixed.Existing glass bulb pin generally is made up of metallo-pin bar and glass bulb, and existing manufacture craft is: at first the end of glass bar is heated, when the glass bar end is heated to molten condition; Adopt staff bonding, and constantly rotate the pin bar and make the amount of glass that is bonded in pin bar rear end increase the formation bulb gradually, when the bulb diameter increases to required diameter the glass bar end of the rear end of pin bar and fusion; Stop heating and make the bulb cooling, thereby obtain glass bead scalp acupuncture product, because existing product all is to adopt people's manual manipulation; Its main defective is that the size of bulb is difficult to control, and moulding is irregular, and bulb can not guarantee to be in the upright position of pin bar; Occur crooked easily; And labor strength is big, and production efficiency is low, and output is not high.
Summary of the invention
In order to solve the above problems, the object of the present invention is to provide a kind of production efficiency high, the automatic manufacturing process of the glass bead scalp acupuncture that output is big.
The present invention solves the technical scheme that its problem adopts:
A kind of automatic manufacturing process of glass bead scalp acupuncture, its processing step is following:
1) charging: many pin bars are put into pin bar vibrating disc, in addition, glass bar is installed among the glass bar feedway;
2) feeding: adopt the pin bar send pin mechanism that pin bar vibrating disc is arranged in order automatically to be pushed to by root in the rotary pin bar clamping head on the feeding station of travel line;
3) the rotary pin bar clamping head last ball: with step 2) moves to the last ball station of travel line; At this moment; The burner section crater is heated to molten condition to glass bar; The rotary pin bar clamping hair of this station of drive device drives is conigenous commentaries on classics, makes the pin bar end on the chuck be bonded with the glass of fusion;
4) shaping: when the bulb diameter increases to required diameter; Rotary pin bar clamping head in the step 3) is moved to the shaping station of travel line, and at this moment, crater continues the glass bead on the pin bar is continued heating; Simultaneously; The rotary pin bar clamping head that wheel word drives this station produces rotation, makes that the glass bead capitiform on the pin bar becomes the ball-shaped of rule, and guarantees that it is in the upright position of pin bar;
5) discharging: the rotary pin bar clamping head in the step 4) is moved to the unloading station of travel line, treat the glass bulb cooling on the pin bar after, the discharging chuck leaves the rotary pin bar clamping head folder of glass bead scalp acupuncture finished product from this station automatically.
As improvement to above-mentioned implementing process; Can also increase adjustment station in pin bar position between the last ball station of feeding station said step 2) and step 3); With step 2) in rotary pin bar clamping head move to the pin bar position adjustment station of travel line; Pin bar adjustable clip-one carries out the position adjustment to the pin bar in the rotary pin bar clamping head on this station, guarantees the conformability of each pin bar clamping position;
As further improvement to above-mentioned implementing process; Can also increase clip position adjustment station between said step 4) shaping station and the step 5) unloading station; Rotary pin bar clamping head in the step 4) is moved to the pin bar position adjustment station of travel line; Guarantee that through slewing arrangement the rotary pin bar clamping head on this station is in the tram, makes things convenient for the operation of next station.
The invention has the beneficial effects as follows: this technology all adopts automated job; Output is high, and quality is good, has effectively guaranteed bulb size and the conformability of shape on the glass bead scalp acupuncture; In addition; Also make bulb be in the upright position of pin bar all the time, can not occur crooked, thereby can be widely used in manufacturing of glass bead scalp acupuncture.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is further specified.
Fig. 1 is a flow scheme of the present invention;
Fig. 2 is a kind of embodiment that realizes the automation equipment of technology of the present invention.
The specific embodiment
With reference to Fig. 1, Fig. 2, a kind of automatic manufacturing process of glass bead scalp acupuncture and realize a kind of embodiment of automation equipment of the present invention, specific as follows:
1) charging: many pin bars 1 are put into pin bar vibrating disc 2, in addition, glass bar 3 is installed among the glass bar feedway 4; The glass bar automatic conveying device 4 of this apparatus embodiments is made up of driving wheel 41 and flower wheel 42, and glass bar 3 is positioned at the midway location of driving wheel 41 and flower wheel 42;
2) feeding: adopt the pin bar 1 send pin mechanism 5 that pin bar vibrating disc 2 is arranged in order automatically to be pushed to by root in the rotary pin bar clamping head 7 on the feeding station of travel line; Automatically the pin mechanism 5 that send of this apparatus embodiments comprises V-type seat 51, and V-type seat 51 is provided with the pushing block 53 that is driven by cylinder 52; Described rotary pin bar clamping head 7 comprises bearing 71, is movably installed with S. A. 72 in the bearing 71, and S. A. 72 front ends are provided with pin bar clamping head 73; Described travel line can be load-transfer device or calibrated disc;
3) go up ball: the last ball station that the rotary pin bar clamping head 7 in the step 2 is moved to travel line; At this moment; 11 pairs of glass bars 3 of burner section crater are heated to molten condition; Rotations take place in the rotary pin bar clamping head 7 that actuating device 6 drives these stations, make pin bar 1 end on the chuck be bonded with the glass of fusion;
4) shaping: when the bulb diameter increases to required diameter; Rotary pin bar clamping head 7 in the step 3 is moved to the shaping station of travel line, and at this moment, crater 10 continues the glass bead on the pin bar 1 is continued heating; Simultaneously; The rotary pin bar clamping head 7 that wheel word 13 drives this station produces rotation, makes that the glass bead capitiform on the pin bar 1 becomes the ball-shaped of rule, and guarantees that it is in the upright position of pin bar 1;
5) discharging: the rotary pin bar clamping head 7 in the step 4 is moved to the unloading station of travel line, treat the glass bulb cooling on the pin bar 1 after, discharging chuck 9 leaves rotary pin bar clamping head 7 folders of glass bead scalp acupuncture finished product from this station automatically.Described automatic discharging chuck 9 comprises pin bar folder 91, the cylinder 92 that pin bar folder 91 is provided with its folding of control and moves forward and backward.
This technology is in order to guarantee the conformability of pin bar clamping position; Can also increase adjustment station in pin bar position between the last ball station of feeding station said step 2) and step 3); With step 2) in rotary pin bar clamping head 7 move to the pin bar position adjustment station of travel line, the pin bars 1 in the rotary pin bar clamping head 7 on 8 pairs of these stations of pin bar adjustable clip-one carry out the position adjustment; The pin bar adjustable clip-one 8 of this apparatus embodiments comprises the chuck 81 of adjustment pin bar position, is connected with the cylinder 82 of its folding of control on the chuck 81.
In addition; The operation of unloading station for ease; Can also increase clip position adjustment station between said step 4) shaping station and the step 5) unloading station; Station is adjusted in the pin bar position that rotary pin bar clamping head 7 in the step 4) is moved to travel line, guarantees that through slewing arrangement 12 the rotary pin bar clamping head 7 on these stations is in the tram.
The actuating device 6 of this apparatus embodiments, wheel word 13 and slewing arrangement 12 all are to be controlled by single motor; This motor is connected with three rubber power wheels 14 respectively through gear cluster 15, and three rubber power wheels 14 adjust with last ball station, shaping station and clip position respectively that rotary pin bar clamping head 7 contacts on the station.
This technology all adopts automated job, and output is high, and quality is good; Effectively guarantee bulb size and the conformability of shape on the glass bead scalp acupuncture, in addition, also made bulb be in the upright position of pin bar all the time; Can not occur crooked, thereby can be widely used in manufacturing of glass bead scalp acupuncture.
The equipment that technology of the present invention is not limited to adopt Fig. 2 embodiment to be given an example is accomplished, and other equipment of all employings are realized processing step identical with the present invention or that be equal to, all belong to protection scope of the present invention.