CN102303242B - Reconfigurable special combined machine tool - Google Patents
Reconfigurable special combined machine tool Download PDFInfo
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- CN102303242B CN102303242B CN 201110235204 CN201110235204A CN102303242B CN 102303242 B CN102303242 B CN 102303242B CN 201110235204 CN201110235204 CN 201110235204 CN 201110235204 A CN201110235204 A CN 201110235204A CN 102303242 B CN102303242 B CN 102303242B
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Abstract
The invention discloses a reconfigurable special combined machine tool which comprises a stand, a feeding module, a loading and unloading manipulator, a workpiece horizontal feeding module and sampling port unitized machining power heads, wherein the feeding module is arranged at one end of the stand, the loading and unloading manipulator is arranged at the upper ends of the feeding module and the workpiece horizontal feeding module, the workpiece horizontal feeding module comprises a workpiece horizontal feeding working platform, a workpiece clamping device and a clamp combination, two ends of the workpiece horizontal feeding module are respectively provided with the sampling port unitized machining power heads, the other end of the stand is provided with a top hole unitized machining power head, the top hole unitized machining power head comprises a drilling machining power head, a tapping machining power head, a power head main drive device, a power head vertical feeding device, a first power head fixing frame, a second power head fixing frame and a power head transverse driving device, and input shafts of the drilling machining power head and the tapping machining power head are in transmission connection with the power head main drive device. The reconfigurable special combined machine tool has the advantages of high machining efficiency, high machining precision and larger machining flexibility.
Description
Technical field
The present invention relates to machine tool field, especially a kind of restructural special purpose transfer machine that is applicable to different size workpiece of the same type.
Background technology
As everyone knows, lathe divides universal machine tools and special purpose machine tool two large classes.In the modern Economy Development process of China, realize the adjustment of industry mechanism, realize the automation of production, very urgent.Because the disappearance of Chinese population bonus has become undisputable fact, so must cause domestic present most of labor-intensive enterprises to face huge crisis.In " 12 planning ", " mechanical high-end manufacturing " mentioned a brand-new step, it serves to show that country is to the attention of this problem.Machine tool industry has attracted historical opportunity to develop as a very important link in the high-end manufacturing.And modern enterprise is the automation of realization portioned product production and processing, and the application space of special purpose machine tool can be more and more extensive.Modern manufacturing industry is had higher requirement to special purpose machine tool towards small batch, high-quality, high accuracy.
Summary of the invention
The shortcoming such as low for the working (machining) efficiency that overcomes existing special purpose transfer machine, that crudy is unstable the invention provides the reconfigurable special purpose transfer machine that a kind of working (machining) efficiency is high, machining accuracy is high, processing flexibility is larger.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of reconfigurable special purpose transfer machine, comprise frame, the pan feeding module, assembling and disassembling manipulator, workpiece level feeding module and gaging hole combination processing dynamics head, described pan feeding module is at an end of frame, comprise pan feeding drive unit and reconfigurable pan feeding guide mechanism, described assembling and disassembling manipulator is positioned at the upper end of described pan feeding module and workpiece level feeding module, described workpiece level feeding module comprises the workpiece level Feed table, Workpiece clamping device and fixture combination, arrange respectively gaging hole combination processing dynamics head at the two ends of described workpiece level feeding module, the other end in frame is furnished with apical pore combination processing dynamics head, described apical pore combination processing dynamics head comprises the Drilling operation unit head, tapping processing dynamics head, the unit head main drive, the vertical feed arrangement of unit head, the first unit head fixed mount, the second unit head fixed mount and unit head lateral driver device, described Drilling operation unit head, the power shaft of tapping processing dynamics head all is in transmission connection with described unit head main drive;
The vertical feed arrangement of described unit head comprises vertical feeding cylinder, vertical feeding cylinder connecting plate, the 6th straight line line rail, the spring center bar, Compress Spring and travel switch, described vertical feeding cylinder is installed on the second unit head fixed mount, the push rod of described vertical feeding cylinder is connected with the first unit head fixed mount by vertical feeding cylinder connecting plate, described the 6th straight line line rail is fixedly mounted on the second unit head fixed mount, described the first unit head fixed mount is connected on the second unit head fixed mount by the slide block that is complementary with the 6th straight line line rail, the bottom of described spring center bar is fixed on the second unit head fixed mount, the coupling hole of the first unit head fixed mount is passed at the top of described spring center bar, described Compress Spring is sleeved on outside the spring center bar, and described travel switch is installed on the second unit head fixed mount by auxiliary plate;
Described unit head lateral driver device comprises unit head traverse feed motor, the 7th straight line line rail, the 8th straight line line rail, the 4th screw mandrel and the 4th screw mandrel base, described the 4th screw mandrel, the 7th straight line line rail are fixed on the 4th screw mandrel base, described the 4th screw mandrel base is fixedly mounted on the frame, described the 8th straight line line rail is installed on the frame, described the second unit head fixed mount is fixedly connected on the frame by the slide block with the 7th straight line line rail, the 8th straight line line rail, the 4th screw mandrel coupling, and described unit head traverse feed motor is used for driving the 4th screw mandrel.
Further, described unit head main drive comprises reducing motor, two V belt wheels, the two V belt wheels of flange extended type and pretension bolt, a two V belt wheel is installed on the described reducing motor output shaft, the two V belt wheels of a flange extended type are installed on the power shaft of described Drilling operation unit head and tapping processing dynamics head, the described pair of V belt wheel is connected the V belt wheel transmission and connected with the flange extended type, described reducing motor is fixed on the motor support plate, an end is undertaken hingedly between described motor support plate and the first unit head fixed mount by the motor hinged seat, and the described motor support plate other end is installed in order to realize that V is with the pretension bolt of the pretension of transmission.
Further again, described pan feeding module comprises pan feeding drive unit and reconfigurable pan feeding guide mechanism, described pan feeding module is installed in an end of frame, described pan feeding drive unit comprises the pusher cylinder, scraping wings, the first straight line line rail, pusher cylinder baffle plate, the pan feeding module is dull and stereotyped, described pusher cylinder is fixedly mounted on the pan feeding module flat board by pusher cylinder baffle plate, the push rod of described pusher cylinder is connected with scraping wings by connecting plate, described the first straight line line rail is installed on the pan feeding module flat board, described scraping wings is fixed on the slide block of the first straight line line rail, described reconfigurable pan feeding guide plate comprises the blanking inclined bottom plate, the L-type gripper shoe, feeding plate, the first hinge seat, the second hinge seat, the 3rd hinge seat, the 4th hinge seat, the hinge connecting rod, the two ends of described blanking inclined bottom plate can be regulated the L-type gripper shoe is installed, described feeding plate is fixedly mounted on the described pan feeding module flat board, the back side of described blanking inclined bottom plate is equipped with the first hinge seat, the 3rd hinge seat, on the described pan feeding module flat board the second hinge seat is installed, the 4th hinge seat, described the first hinge seat and the second hinge seat are hinged by the axle of having strong market potential, described the 3rd hinge seat and the 4th hinge seat are by described hinge rod hinge connection, offer adjusting hole at described pan feeding module flat board, be used for installing the 4th hinge seat.
Described scraping wings holds the workpiece place and is processed with Baltimore groove.
Described assembling and disassembling manipulator comprises translation driving device and vertical lifting clamping device, described translation driving device is fixed on the frame, it comprises the manipulator pan drive motor, the first screw mandrel, the first screw mandrel slide block, the second straight line line rail, the robot support frame, described the first leading screw is fixedly mounted on the frame by holder, described the second straight line line rail is installed on the frame, described pan drive motor is used for driving described the first screw mandrel, be separately installed with slide block and the first screw mandrel slide block of the second straight line line rail on the described robot support frame, described vertical lifting dress comprises vertical drive motors with device, the second screw mandrel, the second screw mandrel slide block, the 3rd straight line line rail, clamping cylinder, the cylinder link, clamp claw, described the second screw mandrel and the 3rd straight line line rail are installed in respectively on the robot support frame, described vertical drive motors drives the second screw mandrel, described cylinder link is by the slide block of the second screw mandrel slide block and the 3rd straight line line rail, clamping cylinder is fixed on the robot support frame, and two sections of stretching out of described clamping cylinder are installed respectively and are clamped claw.
Described workpiece level feeding module comprises the workpiece level Feed table, Workpiece clamping device and reconfigurable fixture combination, described workpiece level Feed table is driven by the workpiece level feed drive unit, described workpiece level feed drive unit comprises workpiece feeding motor, the 3rd screw mandrel, the 3rd screw mandrel slide block, the 4th straight line line rail and workbench line flange of rail seat, described the 3rd screw mandrel is mounted on the frame by holder, described the 3rd screw mandrel of described workpiece feeding motor-driven, described the 4th straight line line rail is fixed on the workbench line flange of rail seat, described workbench line flange of rail seat is fixed on the frame, described workpiece level Feed table bottom is equipped with the 3rd screw mandrel slide block that cooperates with the 3rd screw mandrel and the slide block that cooperates with the 4th straight line line rail, and described Workpiece clamping device is installed on the workpiece level Feed table.
Described Workpiece clamping device comprises clamping cylinder, clamping cylinder push rod, anchor clamps underframe, anchor clamps pressing plate, anchor clamps connecting rod, anchor clamps pressure head and anchor clamps pressure head connecting plate, described clamping cylinder and described anchor clamps underframe are fixed on the workpiece level Feed table, described clamping cylinder push rod and anchor clamps rod hinge connection, described anchor clamps pressing plate is hinged with anchor clamps connecting rod, anchor clamps underframe respectively, consist of linkage, described anchor clamps pressure head connecting plate is fixed by screws on the anchor clamps pressing plate, and the two ends of described anchor clamps pressure head connecting plate can be by screw difference stationary fixture pressure head.
Described reconfigurable fixture combination comprises spacing base, direction of feed limited block, vertical V-type limited block, described direction of feed limited block and described vertical V-type limited block can be regulated and be installed on the spacing base, and described spacing floor installation is on the workpiece level Feed table.
Described gaging hole combination processing dynamics head comprises Drilling operation unit head and tapping processing dynamics head, described gaging hole processing dynamics head comprises the unit head drive unit, the 3rd unit head fixed mount and unit head feed drive unit, described unit head drive unit comprises reducing motor, two V belt wheels and pretension bolt, a two V belt wheel is installed on the described reducing motor output shaft, a two V belt wheel is installed on the power shaft of described unit head, described reducing motor is fixed on the motor support plate, the up and down two ends of described unit head are a stationary power upper mounted plate respectively, the unit head bottom plate, an end is undertaken hinged by the motor hinged seat between described motor support plate and the described unit head upper mounted plate, the other end realizes that by pretension bolt V is with the pretension of transmission, the difference of described Drilling operation unit head and tapping processing dynamics head also just is on the unit head drive unit, on the unit head output of the reducing motor of Drilling operation unit head drill bit is installed, on the unit head output of the reducing motor of tapping processing dynamics head screw tap is installed; Described unit head feed drive unit comprises the feeding cylinder, the push pedal of feeding cylinder, the 5th straight line line rail and travel switch, described feeding cylinder is installed on the 3rd unit head fixed mount, described the 5th straight line line rail also is installed on the 3rd unit head fixed mount, be connected with the slide block that cooperates with the 5th straight line line rail on the described unit head bottom plate, the push pedal of described feeding cylinder links together push rod and the unit head bottom plate of feeding cylinder, described travel switch is fixed on the 3rd unit head fixed mount, and whole gaging hole combination processing dynamics head is fixed on the frame by the 3rd unit head fixed mount.
Beneficial effect of the present invention is mainly manifested in: 1, reconfigurable special purpose transfer machine design, can improve the efficient of workpiece processing, crudy and the stability of lifting workpieces greatly; 2, reconfigurable mentality of designing by changing the part of pan feeding module, assembling and disassembling manipulator, workpiece level feeding module, realizes the flexibility of part processing, is fit to the processing of small batch, same specification, different size part.
Description of drawings:
Fig. 1 is the reconfigurable special purpose transfer machine structural representation of the present invention.
Fig. 2 is the structure chart of pan feeding module of the present invention.
Fig. 3 is assembling and disassembling manipulator structure chart of the present invention.
Fig. 4 is the schematic layout pattern of workpiece level Feed table of the present invention and assembling and disassembling manipulator.
Fig. 5 is the structure chart of workpiece level Feed table of the present invention.
Fig. 6 is gaging hole combination processing dynamics header structure figure of the present invention.
Fig. 7 is the gaging hole combination processing dynamics header structure figure of other direction of the present invention.
Fig. 8 is apical pore combination processing dynamics header structure figure of the present invention.
The specific embodiment
The invention will be further described below in conjunction with accompanying drawing:
With reference to figure 1~Fig. 8, a kind of reconfigurable special purpose transfer machine, comprise frame 1, pan feeding module 2, assembling and disassembling manipulator 3, workpiece level feeding module 4, gaging hole combination processing dynamics head 5, apical pore combination processing dynamics head 6 and control module, described pan feeding module 2 is at an end of frame 1, comprise pan feeding drive unit and reconfigurable pan feeding guide mechanism, described assembling and disassembling manipulator 3 is positioned at the upper end of described pan feeding module 2 and workpiece level feeding module 4, comprise translation driving device and vertical lifting clamping device, described workpiece level feeding module 4 comprises workpiece level Feed table 4-5, Workpiece clamping device and reconfigurable fixture combination, two ends at described workpiece level feeding module 4, arrange respectively gaging hole combination processing dynamics head 5, and at the other end of frame, be furnished with apical pore combination processing dynamics head 6, described combination processing dynamics head is the assembly of Drilling operation unit head and tapping processing dynamics head, and described control system realizes the Collaborative Control between each module of special purpose transfer machine.
Described apical pore combination processing dynamics head 6 also comprises Drilling operation unit head 5-15 and tapping processing dynamics head 5-16, described apical pore processing dynamics head comprises outside unit head drive unit, the vertical feed arrangement of unit head, the first unit head fixed mount 6-1, the second unit head fixed mount 6-6, also comprises the unit head lateral driver device.Described unit head drive unit comprises reducing motor, unit head, two V belt wheel, the two V belt wheel 6-2 of flange extended type, pretension bolt, a two V belt wheel is installed on the described reducing motor output shaft, the two V belt wheel 6-2 of a flange extended type are installed on the power shaft of described unit head, consist of the band transmission, described reducing motor is fixed on the motor support plate, an end is undertaken hingedly between described motor support plate and the first unit head fixed mount 6-1 by the motor hinged seat, and the other end realizes that by pretension bolt V is with the pretension of transmission.The vertical feed arrangement of described unit head comprises vertical feeding cylinder 6-3, vertical feeding cylinder connecting plate, the 6th straight line line rail 6-4, spring center bar 6-11, Compress Spring 6-12, travel switch, described vertical feeding cylinder 6-3 is installed on the second unit head fixed mount 6-6, the push rod of described vertical feeding cylinder 6-3 is connected with the first unit head fixed mount 6-1 by feeding cylinder connecting plate, described the 6th straight line line rail 6-4 is fixedly mounted on the second unit head fixed mount 6-6, described the first unit head fixed mount 6-1 is connected on the second unit head fixed mount 6-6 by the slide block that is complementary with the 6th straight line line rail 6-6, the bottom of described spring center bar 6-11 is fixed on the second unit head fixed mount 6-6, the coupling hole of the first unit head fixed mount 6-1 is passed at the top of described spring center bar 6-11, described Compress Spring 6-12 is sleeved on outside the spring center bar 6-11, the gravity that is used for balance apical pore processing dynamics head, described travel switch is installed on the second unit head fixed mount 6-6 by auxiliary plate.Described unit head lateral driver device comprises unit head traverse feed motor 6-9, the 7th straight line line rail 6-5, the 8th straight line line rail 6-10, the 4th screw mandrel 6-7, the 4th screw mandrel base 6-8, described the 4th screw mandrel 6-7, the 7th straight line line rail 6-5 is fixed on the 4th screw mandrel base 6-8, described the 4th screw mandrel base 6-8 is fixedly mounted on the frame, described the 8th straight line line rail 6-10 is installed on the frame, described the second unit head fixed mount 6-6 by with the 7th straight line line rail 6-5, the 8th straight line line rail 6-10, the slide block of the 4th screw mandrel 6-7 coupling is fixedly connected with, and described unit head traverse feed motor is used for driving the 4th screw mandrel.
The bottom of described frame 1 is that the aluminium alloy extrusions overlap joint forms, and desired structure is built by various section bars in top, is used for installing each operational module, and the overall structure of frame 1 is complicated, for strengthening the overhanging strong rigidity of part, need establish floor.
Described pan feeding module 2 realizes the pan feeding push function of single-piece workpiece 7, workpiece 7 is pushed to the station of 3 energy clampings of assembling and disassembling manipulator.It comprises pan feeding drive unit and reconfigurable pan feeding guide mechanism, and described pan feeding module 2 is installed in an end of frame 1.Described pan feeding drive unit comprises pusher cylinder 2-1, scraping wings 2-5, the first straight line line rail 2-6, pusher cylinder baffle plate 2-7, the dull and stereotyped 2-12 of pan feeding module, described pusher cylinder 2-1 is fixedly mounted on the dull and stereotyped 2-12 of pan feeding module by pusher cylinder baffle plate 2-7, the push rod of described pusher cylinder 2-1 is connected with scraping wings 2-5 by connecting plate, described the first straight line line rail 2-6 is installed on the dull and stereotyped 2-12 of pan feeding module, and described scraping wings 2-5 is fixed on the slide block of the first straight line line rail 2-6.The pan feeding drive unit is exactly the motion that realizes scraping wings 2-5, and workpiece 7 is pushed to required station.Described reconfigurable pan feeding guide plate comprises blanking inclined bottom plate 2-2, L-type gripper shoe 2-3, feeding plate 2-4, the first hinge seat 2-8, the second hinge seat 2-9, the 3rd hinge seat 2-13, the 4th hinge seat 2-14, hinge connecting rod 2-10, the two ends of described blanking inclined bottom plate 2-2 can be regulated L-type gripper shoe 2-3 is installed, described feeding plate 2-4 is fixedly mounted on the dull and stereotyped 2-12 of described pan feeding module, the back side of described blanking inclined bottom plate 2-2 is equipped with the first hinge seat 2-8, the 3rd hinge seat 2-13, on the dull and stereotyped 2-12 of described pan feeding module the second hinge seat 2-9 is installed, the 4th hinge seat 2-14, described the first hinge seat 2-8 and the second hinge seat 2-9 are hinged by the axle of having strong market potential, described the 3rd hinge seat 2-13 and the 4th hinge seat 2-14 are hinged by described hinge connecting rod 2-10, dull and stereotyped 2-12 offers adjusting hole 2-11 in described pan feeding module, is used for installing the 4th hinge seat 2-14.The design of reconfigurable pan feeding guide plate, the gradient that can regulate blanking inclined bottom plate 2-2 is simultaneously by regulating the installation site of L-type gripper shoe 2-3, to the pan feeding of the workpiece of realizing different size.
Described scraping wings 2-5 holds the workpiece place and is processed with Baltimore groove, is convenient to workpiece and holds.
Described assembling and disassembling manipulator 3 is installed in the upper end of described pan feeding module 2 and workpiece level feeding module 4, realize workpiece from the pan feeding module to the workpiece level feeding module transfer and the loading of workpiece and unload.Described assembling and disassembling manipulator 3 comprises translation driving device and vertical lifting clamping device.Described translation driving device is fixed on the frame 1, it comprises manipulator pan drive motor 3-1, the first screw mandrel 3-2, the first screw mandrel slide block, the second straight line line rail 3-3, robot support frame 3-5, described the first leading screw 3-2 is fixedly mounted on the frame by holder, described the second straight line line rail 3-3 is installed on the frame, described pan drive motor 3-1 is used for driving described the first screw mandrel 3-2, be separately installed with slide block and the first screw mandrel slide block of the second straight line line rail 3-3 on the described robot support frame 3-5, described vertical lifting dress comprises vertical drive motors 3-6 with device, the second screw mandrel 3-7, the second screw mandrel slide block 3-12, the 3rd straight line line rail 3-8, clamping cylinder 3-9, cylinder link 3-10, clamp claw 3-11, described the second screw mandrel 3-7 and the 3rd straight line line rail 3-8 are installed in respectively on the robot support frame 3-5, described vertical drive motors 3-6 drives the second screw mandrel 3-7, described cylinder link 3-10 is by the slide block of the second screw mandrel slide block 3-12 and the 3rd straight line line rail 3-8, clamping cylinder 3-9 is fixed on the robot support frame 3-5, two sections of stretching out of described clamping cylinder 3-9 are installed respectively and are clamped claw 3-11, further, described clamping claw 3-11 is the claw of coupling workpiece shape.Described clamping cylinder 3-9 can realize clamping and the action of unclamping.
Described workpiece level feeding module 4 is fed into different processing stations after the clamping of finishing workpiece 7, realize the processing to workpiece gaging hole, apical pore.Described workpiece level feeding module 4 comprises workpiece level Feed table 4-5, Workpiece clamping device and reconfigurable fixture combination.Described workpiece level Feed table 4-5 is driven by the workpiece level feed drive unit, described workpiece level feed drive unit comprises workpiece feeding motor 4-1, the 3rd screw mandrel 4-2, the 3rd screw mandrel slide block, the 4th straight line line rail 4-3, workbench line flange of rail seat 4-4, described the 3rd screw mandrel 4-2 is mounted on the frame 1 by holder, described workpiece feeding motor 4-1 drives described the 3rd screw mandrel 4-2, described the 4th straight line line rail 4-3 is fixed on the workbench line flange of rail seat 4-4, described workbench line flange of rail seat 4-4 is fixed on the frame 1, and described workpiece level Feed table 4-5 bottom is equipped with the 3rd screw mandrel slide block that cooperates with the 3rd screw mandrel 4-2 and the slide block that cooperates with the 4th straight line line rail 4-3.Described Workpiece clamping device is installed on the workpiece level Feed table 4-5, comprise clamping cylinder 4-6, clamping cylinder push rod 4-8, anchor clamps underframe 4-7, anchor clamps pressing plate 4-9, anchor clamps connecting rod 4-10, anchor clamps pressure head 4-12, anchor clamps pressure head connecting plate 4-11, described clamping cylinder 4-6 and described anchor clamps underframe 4-7 are fixed on the workpiece level Feed table 4-5, described clamping cylinder push rod 4-8 and anchor clamps connecting rod 4-10 are hinged, described anchor clamps pressing plate 4-9 respectively with anchor clamps connecting rod 4-10,4-7 is hinged for the anchor clamps underframe, consist of linkage, described anchor clamps pressure head connecting plate 4-11 is fixed by screws on the anchor clamps pressing plate 4-9, the two ends of described anchor clamps pressure head connecting plate 4-11 can be by screw difference stationary fixture pressure head 4-12, described reconfigurable fixture combination comprises spacing base 4-13, direction of feed limited block 4-14, vertical V-type limited block 4-15, described direction of feed limited block 4-14 and described vertical V-type limited block 4-15 can regulate and be installed on the spacing base 4-13, and described spacing base 4-13 is installed on the workpiece level Feed table 4-5.Further, described anchor clamps pressure head is connected by screw and is fixed on the anchor clamps pressure head connecting plate formation reconfigurable design according to the design of processing work shape.
Described gaging hole combination processing dynamics head 5 comprises Drilling operation unit head 5-15 and tapping processing dynamics head 15-16, and described gaging hole processing dynamics head comprises unit head drive unit, the 3rd unit head fixed mount 5-3, unit head feed drive unit.Described unit head drive unit comprises reducing motor, unit head, two V belt wheel 5-6, pretension bolt 5-11, a two V belt wheel 5-6 is installed on the described reducing motor output shaft, a two V belt wheel 5-6 is installed on the power shaft of described unit head, consist of the band transmission, described reducing motor is fixed on the motor support plate 5-7, the up and down two ends of described unit head are a stationary power upper mounted plate 5-9 respectively, unit head bottom plate 5-10, an end is undertaken hinged by motor hinged seat 5-8 between described motor support plate 5-7 and the described unit head upper mounted plate 5-9, the other end realizes that by pretension bolt 5-11 V is with the pretension of transmission, the difference of described Drilling operation unit head and tapping processing dynamics head also just is on the unit head drive unit, the reducing motor of Drilling operation unit head is boring reducing motor 5-1, power is larger, on the unit head output drill bit is installed, the reducing motor of tapping processing dynamics head is tapping reducing motor 5-2, power is less, on the unit head output screw tap is installed.Described unit head feed drive unit comprises feeding cylinder 5-4, feeding cylinder push pedal 5-14, the 5th straight line line rail 5-12, travel switch 5-13, described feeding cylinder 5-4 is installed on the 3rd unit head fixed mount 5-3, described the 5th straight line line rail 5-12 also is installed on the 3rd unit head fixed mount 5-3, be connected with the slide block that cooperates with the 5th straight line line rail 5-12 on the described unit head bottom plate 5-10, described feeding cylinder push pedal 5-14 links together push rod and the unit head bottom plate 5-10 of feeding cylinder, described travel switch 5-13 is fixed on the 3rd unit head fixed mount 5-3, and whole gaging hole combination processing dynamics head is fixed on the frame by the 3rd unit head fixed mount.
The below introduces the workflow of this special purpose transfer machine, and this special purpose transfer machine can be given and realize drilling, tapping processing are carried out in 3 holes of specific workpiece 7.Workpiece 7 has two gaging holes (gaging hole A, gaging hole B) and an apical pore.
Claims (9)
1. reconfigurable special purpose transfer machine, comprise frame, the pan feeding module, assembling and disassembling manipulator, workpiece level feeding module and gaging hole combination processing dynamics head, described pan feeding module is at an end of frame, comprise pan feeding drive unit and reconfigurable pan feeding guide mechanism, described assembling and disassembling manipulator is positioned at the upper end of described pan feeding module and workpiece level feeding module, described workpiece level feeding module comprises the workpiece level Feed table, Workpiece clamping device and fixture combination, arrange respectively gaging hole combination processing dynamics head at the two ends of described workpiece level feeding module, it is characterized in that: the other end in frame is furnished with apical pore combination processing dynamics head, described apical pore combination processing dynamics head comprises the Drilling operation unit head, tapping processing dynamics head, the unit head main drive, the vertical feed arrangement of unit head, the first unit head fixed mount, the second unit head fixed mount and unit head lateral driver device, described Drilling operation unit head, the power shaft of tapping processing dynamics head all is in transmission connection with described unit head main drive;
The vertical feed arrangement of described unit head comprises vertical feeding cylinder, vertical feeding cylinder connecting plate, the 6th straight line line rail, the spring center bar, Compress Spring and travel switch, described vertical feeding cylinder is installed on the second unit head fixed mount, the push rod of described vertical feeding cylinder is connected with the first unit head fixed mount by vertical feeding cylinder connecting plate, described the 6th straight line line rail is fixedly mounted on the second unit head fixed mount, described the first unit head fixed mount is connected on the second unit head fixed mount by the slide block that is complementary with the 6th straight line line rail, the bottom of described spring center bar is fixed on the second unit head fixed mount, the coupling hole of the first unit head fixed mount is passed at the top of described spring center bar, described Compress Spring is sleeved on outside the spring center bar, and described travel switch is installed on the second unit head fixed mount by auxiliary plate;
Described unit head lateral driver device comprises unit head traverse feed motor, the 7th straight line line rail, the 8th straight line line rail, the 4th screw mandrel and the 4th screw mandrel base, described the 4th screw mandrel, the 7th straight line line rail are fixed on the 4th screw mandrel base, described the 4th screw mandrel base is fixedly mounted on the frame, described the 8th straight line line rail is installed on the frame, described the second unit head fixed mount is fixedly connected on the frame by the slide block with the 7th straight line line rail, the 8th straight line line rail, the 4th screw mandrel coupling, and described unit head traverse feed motor is used for driving the 4th screw mandrel.
2. reconfigurable special purpose transfer machine as claimed in claim 1, it is characterized in that: described unit head main drive comprises reducing motor, two V belt wheels, the two V belt wheels of flange extended type and pretension bolt, a two V belt wheel is installed on the described reducing motor output shaft, the two V belt wheels of a flange extended type are installed on the power shaft of described Drilling operation unit head and tapping processing dynamics head, the described pair of V belt wheel is connected the V belt wheel transmission and connected with the flange extended type, described reducing motor is fixed on the motor support plate, an end is undertaken hingedly between described motor support plate and the first unit head fixed mount by the motor hinged seat, and the described motor support plate other end is installed in order to realize that V is with the pretension bolt of the pretension of transmission.
3. reconfigurable special purpose transfer machine as claimed in claim 1 or 2, it is characterized in that: described pan feeding module comprises pan feeding drive unit and reconfigurable pan feeding guide mechanism, described pan feeding module is installed in an end of frame, described pan feeding drive unit comprises the pusher cylinder, scraping wings, the first straight line line rail, pusher cylinder baffle plate, the pan feeding module is dull and stereotyped, described pusher cylinder is fixedly mounted on the pan feeding module flat board by pusher cylinder baffle plate, the push rod of described pusher cylinder is connected with scraping wings by connecting plate, described the first straight line line rail is installed on the pan feeding module flat board, described scraping wings is fixed on the slide block of the first straight line line rail, described reconfigurable pan feeding guide plate comprises the blanking inclined bottom plate, the L-type gripper shoe, feeding plate, the first hinge seat, the second hinge seat, the 3rd hinge seat, the 4th hinge seat, the hinge connecting rod, the two ends of described blanking inclined bottom plate can be regulated the L-type gripper shoe is installed, described feeding plate is fixedly mounted on the described pan feeding module flat board, the back side of described blanking inclined bottom plate is equipped with the first hinge seat, the 3rd hinge seat, on the described pan feeding module flat board the second hinge seat is installed, the 4th hinge seat, described the first hinge seat and the second hinge seat are hinged by the axle of having strong market potential, described the 3rd hinge seat and the 4th hinge seat are by described hinge rod hinge connection, offer adjusting hole at described pan feeding module flat board, be used for installing the 4th hinge seat.
4. reconfigurable special purpose transfer machine as claimed in claim 3, it is characterized in that: described scraping wings holds the workpiece place and is processed with Baltimore groove.
5. reconfigurable special purpose transfer machine as claimed in claim 1 or 2, it is characterized in that: described assembling and disassembling manipulator comprises translation driving device and vertical lifting clamping device, described translation driving device is fixed on the frame, it comprises the manipulator pan drive motor, the first screw mandrel, the first screw mandrel slide block, the second straight line line rail, the robot support frame, described the first leading screw is fixedly mounted on the frame by holder, described the second straight line line rail is installed on the frame, described pan drive motor is used for driving described the first screw mandrel, be separately installed with slide block and the first screw mandrel slide block of the second straight line line rail on the described robot support frame, described vertical lifting clamping device comprises vertical drive motors, the second screw mandrel, the second screw mandrel slide block, the 3rd straight line line rail, clamping cylinder, the cylinder link, clamp claw, described the second screw mandrel and the 3rd straight line line rail are installed in respectively on the robot support frame, described vertical drive motors drives the second screw mandrel, described cylinder link is by the slide block of the second screw mandrel slide block and the 3rd straight line line rail, clamping cylinder is fixed on the robot support frame, and two sections of stretching out of described clamping cylinder are installed respectively and are clamped claw.
6. reconfigurable special purpose transfer machine as claimed in claim 1 or 2, it is characterized in that: described workpiece level feeding module comprises the workpiece level Feed table, Workpiece clamping device and reconfigurable fixture combination, described workpiece level Feed table is driven by the workpiece level feed drive unit, described workpiece level feed drive unit comprises workpiece feeding motor, the 3rd screw mandrel, the 3rd screw mandrel slide block, the 4th straight line line rail and workbench line flange of rail seat, described the 3rd screw mandrel is mounted on the frame by holder, described the 3rd screw mandrel of described workpiece feeding motor-driven, described the 4th straight line line rail is fixed on the workbench line flange of rail seat, described workbench line flange of rail seat is fixed on the frame, described workpiece level Feed table bottom is equipped with the 3rd screw mandrel slide block that cooperates with the 3rd screw mandrel and the slide block that cooperates with the 4th straight line line rail, and described Workpiece clamping device is installed on the workpiece level Feed table.
7. reconfigurable special purpose transfer machine as claimed in claim 6, it is characterized in that: described Workpiece clamping device comprises clamping cylinder, the clamping cylinder push rod, the anchor clamps underframe, the anchor clamps pressing plate, the anchor clamps connecting rod, anchor clamps pressure head and anchor clamps pressure head connecting plate, described clamping cylinder and described anchor clamps underframe are fixed on the workpiece level Feed table, described clamping cylinder push rod and anchor clamps rod hinge connection, described anchor clamps pressing plate respectively with the anchor clamps connecting rod, the anchor clamps underframe is hinged, consist of linkage, described anchor clamps pressure head connecting plate is fixed by screws on the anchor clamps pressing plate, and the two ends of described anchor clamps pressure head connecting plate can be by screw difference stationary fixture pressure head.
8. reconfigurable special purpose transfer machine as claimed in claim 7, it is characterized in that: described reconfigurable fixture combination comprises spacing base, direction of feed limited block, vertical V-type limited block, described direction of feed limited block and described vertical V-type limited block can be regulated and be installed on the spacing base, and described spacing floor installation is on the workpiece level Feed table.
9. reconfigurable special purpose transfer machine as claimed in claim 1 or 2, it is characterized in that: described gaging hole combination processing dynamics head comprises the Drilling operation unit head, tapping processing dynamics head, the unit head drive unit, the 3rd unit head fixed mount and unit head feed drive unit, described unit head drive unit comprises reducing motor, two V belt wheels and pretension bolt, a two V belt wheel is installed on the described reducing motor output shaft, a two V belt wheel is installed on the power shaft of described unit head, described reducing motor is fixed on the motor support plate, the up and down two ends of described unit head are a stationary power upper mounted plate respectively, the unit head bottom plate, an end is undertaken hinged by the motor hinged seat between described motor support plate and the described unit head upper mounted plate, the other end realizes that by pretension bolt V is with the pretension of transmission, the difference of described Drilling operation unit head and tapping processing dynamics head also just is on the unit head drive unit, on the unit head output of the reducing motor of Drilling operation unit head drill bit is installed, on the unit head output of the reducing motor of tapping processing dynamics head screw tap is installed; Described unit head feed drive unit comprises the feeding cylinder, the push pedal of feeding cylinder, the 5th straight line line rail and travel switch, described feeding cylinder is installed on the 3rd unit head fixed mount, described the 5th straight line line rail also is installed on the 3rd unit head fixed mount, be connected with the slide block that cooperates with the 5th straight line line rail on the described unit head bottom plate, the push pedal of described feeding cylinder links together push rod and the unit head bottom plate of feeding cylinder, described travel switch is fixed on the 3rd unit head fixed mount, and whole gaging hole combination processing dynamics head is fixed on the frame by the 3rd unit head fixed mount.
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CN 201110235204 CN102303242B (en) | 2011-08-17 | 2011-08-17 | Reconfigurable special combined machine tool |
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CN 201110235204 CN102303242B (en) | 2011-08-17 | 2011-08-17 | Reconfigurable special combined machine tool |
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CN102303242B true CN102303242B (en) | 2013-04-10 |
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CN201613483U (en) * | 2009-12-10 | 2010-10-27 | 沈阳机床(集团)设计研究院有限公司 | Reconfigurable vertical machining center |
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CN102133722B (en) * | 2011-01-18 | 2013-05-08 | 西安理工大学 | Module group structure capable of reconstructing machine tool |
CN202292088U (en) * | 2011-08-17 | 2012-07-04 | 浙江大学 | Reconfigurable special combined machine tool |
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