Summary of the invention
For the problems referred to above, the object of this invention is to provide a kind of boring processing that adapts to various field conditions, and can meet the Boring machine that process technology requires.
The present invention adopts following technical scheme to realize:
Vertical hole boring machine, mainly comprises boring machine support, is arranged on boring bar drive motors, boring cutter feeding motor and boring cutter feeding drive rod on boring machine support, also comprises boring bar and boring cutter mechanism; Described boring bar drive motors drives the boring cutter mechanism rotation of boring bar and upper installation thereof; Boring cutter feeding motor drives the rotation of boring cutter feeding drive rod, and described boring bar is divided into fixedly boring bar and movable boring bar two parts, fixedly between boring bar and movable boring bar, by Hooks coupling universal coupling, is connected.
The present invention also can do following improvement:
Described boring cutter mechanism is arranged on movable boring bar.
Described boring cutter mechanism is arranged on fixedly on boring bar.
Described boring cutter feeding drive rod is screw rod, and it is arranged on boring machine support by bracing frame, and is connected with fixing boring bar by a transmission mechanism; Described transmission mechanism comprises the steel ring of kink on fixing boring bar, be fixedly mounted on steel pipe that thrust bearing in steel ring and horizontal cross be fixed on steel ring outer wall, be placed in the nut matching with screw rod in steel pipe; In described steel pipe vertical direction, have a strip through-hole, screw rod is spun in nut and passes steel pipe by strip through-hole; Fixedly boring bar passes thrust bearing, and matches with thrust bearing.
Described boring cutter mechanism is mainly comprised of steel bushing, jackscrew, boring cutter seat, boring cutter, folder cutter jackscrew, and described steel bushing is fixed on boring bar by jackscrew, and boring cutter seat is fixed on the periphery of steel bushing, and boring cutter is arranged on boring cutter seat by folder cutter jackscrew.
Described boring bar drive motors is furnished with worm wheel gearbox, by worm and gear, drives boring cutter mechanism to rotate.
Described boring cutter feeding motor is furnished with speed-changing gear box.
Described Hooks coupling universal coupling is universal coupling with spider.
On described speed-changing gear box, handwheel is installed, handwheel is by forming transmission between gear and screw rod.
Compared with prior art, beneficial effect of the present invention is:
1. generally at the vertical internal bore boring of various heavy steel members, add man-hour, site space is often more limited, and field position condition is more complicated also, be difficult to use ready-made borer, even if mounting tool at the scene as the case may be, site space is also often difficult to satisfy the demands, and vertical hole boring machine provided by the invention is by arranging Hooks coupling universal coupling, boring bar is divided into two parts, wherein a part of boring bar can deflection, and then be deep into some relatively narrow spaces carry out boring operation, make this Boring machine can be according to the actual conditions of the processing site of various complexity, adjust at any time installation site, flexibility is larger, and meet process technology requirement completely.
2. when carrying out ready-made mounting tool, the vertical internal bore boring of various heavy steel members is added to man-hour, because the scope in processing aperture is larger, may be for different site environments, different apertures makes frock, and this wastes very much.And vertical hole boring machine provided by the invention, can be according to the aperture of work piece or process technology requirement, adjustment is arranged on movable boring bar or the fixing boring cutter mechanism on boring bar, meet various processing needs, without the frequent boring cutter mechanism that changes, improve greatly operating efficiency, and greatly reduced cost, without the operation situation for different, made frock.
3. on steel pipe, the hole of opening is bar hole, can eliminate the deviation between axis parallel degree between screw rod and boring bar, guarantees that nut moves up and down freely, can not rock and wave in the horizontal direction.
4. use and be installed on the handwheel on speed-changing gear box, without starting motor, just can realize rapid return, convenient to use.
The specific embodiment
Embodiment 1
Vertical hole boring machine, mainly comprises boring machine support 1, is arranged on boring bar drive motors 2, boring cutter feeding motor 6 and boring cutter feeding drive rod 8 on boring machine support 1, also comprises boring bar 4 and boring cutter mechanism 13; Described boring bar drive motors 2 drives boring cutter mechanism 13 rotations of boring bar 4 and upper installation thereof; Boring cutter feeding motor 6 drives 8 rotations of boring cutter feeding drive rods, and described boring bar 4 is divided into fixedly boring bar and movable boring bar 5 two parts, fixedly between boring bar and movable boring bar 5, by Hooks coupling universal coupling 12, is connected.
Described boring cutter feeding drive rod 8 is screw rod, and it is arranged on boring machine support 1 by bracing frame 9, and is connected with fixing boring bar by a transmission mechanism 11; Described transmission mechanism 11 comprises the steel ring 15 of kink on fixing boring bar, be fixedly mounted on steel pipe 17 that thrust bearing 16 in steel ring 15 and horizontal cross be fixed on steel ring 15 outer walls, be placed in the nut 18 matching with screw rod in steel pipe; In described steel pipe 17 vertical direction, have a strip through-hole, screw rod is spun in nut 18 and passes steel pipe 17 by strip through-hole; Fixedly boring bar passes thrust bearing 16, and matches with thrust bearing 16.
The vertical hole boring machine course of work of the present invention is: first boring machine support 1 level is fixed, then by the center of the center of boring bar 4 and machining hole, start boring bar drive motors 2, transmission of power is to boring bar 4 and make boring bar 4 do uniform rotation, start boring cutter feeding motor 6, transmission of power is to boring cutter feeding drive rod 8 and make drive rod 8 rotations, boring cutter feeding drive rod 8 and nut 18 threaded engagement, thereby drive transmission mechanism 11 to do elevating movement, under the transmission of power of thrust bearing 16, boring bar 4 is done elevating movement when rotating, just can drive the boring cutter mechanism 13 being arranged on boring bar 4 to complete boring processing.
Embodiment 2
Vertical hole boring machine, mainly comprises boring machine support 1, is arranged on boring bar drive motors 2, boring cutter feeding motor 6 and boring cutter feeding drive rod 8 on boring machine support 1, also comprises boring bar 4 and boring cutter mechanism 13; Described boring bar drive motors 2 drives boring cutter mechanism 13 rotations of boring bar 4 and upper installation thereof; Boring cutter feeding motor 6 drives 8 rotations of boring cutter feeding drive rods, and described boring bar 4 is divided into fixedly boring bar and movable boring bar 5 two parts, fixedly between boring bar and movable boring bar 5, by Hooks coupling universal coupling 12, is connected.
Described boring cutter feeding drive rod 8 is screw rod, and it is arranged on boring machine support 1 by bracing frame 9, and is connected with fixing boring bar by a transmission mechanism 11; Described transmission mechanism 11 comprises the steel ring 15 of kink on fixing boring bar, be fixedly mounted on steel pipe 17 that thrust bearing 16 in steel ring 15 and horizontal cross be fixed on steel ring 15 outer walls, be placed in the nut 18 matching with screw rod in steel pipe; In described steel pipe 17 vertical direction, have a strip through-hole, screw rod is spun in nut 18 and passes steel pipe 17 by strip through-hole; Fixedly boring bar passes thrust bearing 16, and matches with thrust bearing 16.
Described boring cutter mechanism 13 is arranged on fixedly on boring bar.
Described boring cutter mechanism 13 is mainly comprised of steel bushing 19, jackscrew 20, boring cutter seat 21, boring cutter 22, folder cutter jackscrew 23, described steel bushing 19 is fixed on boring bar 4 by jackscrew 20, boring cutter seat 21 is fixed on the periphery of steel bushing 19, and boring cutter 22 is arranged on boring cutter seat 21 by folder cutter jackscrew 23.
Described boring bar drive motors 2 is furnished with worm wheel gearbox, by worm and gear, drives 13 rotations of boring cutter mechanism.
Described boring cutter feeding motor 6 is furnished with speed-changing gear box.
Described Hooks coupling universal coupling 12 is universal coupling with spider.
The vertical hole boring machine course of work of the present invention is: as shown in Figure 6, carry out from top to down bore hole from workpiece top.First boring machine support 1 level is fixed, then by the center of the center of boring bar 4 and machining hole, for guarantee boring bar 4 in the process of motion all the time with the center line centering of workpiece 24, also need be symmetrically welded fixing each four studdles 25 at upper surface and the lower surface of workpiece 24, and set up adjusting screw(rod) 26, its effect be for regulating shaft bearing 27 consistent with the central axis of workpiece, surrounding symmetric position at bearing block 27 is tight by bearing 28 centring line pressures by set screw, principle by two one lines is aimed at the center line of main shaft 1 all the time with the center line of machining hole.The installation of whole Boring machine like this.
Start boring bar drive motors 2, transmission of power is to boring bar 4 and make boring bar 4 do uniform rotation, start boring cutter feeding motor 6, transmission of power is to boring cutter feeding drive rod 8 and make drive rod 8 rotations, boring cutter feeding drive rod 8 and nut 18 threaded engagement, thus drive transmission mechanism 11 to do elevating movement, under the transmission of power of thrust bearing 16, boring bar 4 is done elevating movement when rotating, and just can drive the boring cutter mechanism 13 being arranged on boring bar 4 to complete boring processing.
Each boring degree of depth one-shot forming, without secondary operations, meets mach specification requirement completely.
Vertical hole boring machine of the present invention can bore diameter scope be Φ 140mm~Φ 560mm, and the rotary speed of main shaft is 65 turn/min, and rising or falling speed is that 0mm/s~2.5mm/ turns.
Embodiment 3
Vertical hole boring machine, mainly comprises boring machine support 1, is arranged on boring bar drive motors 2, boring cutter feeding motor 6 and boring cutter feeding drive rod 8 on boring machine support 1, also comprises boring bar 4 and boring cutter mechanism 13; Described boring bar drive motors 2 drives boring cutter mechanism 13 rotations of boring bar 4 and upper installation thereof; Boring cutter feeding motor 6 drives 8 rotations of boring cutter feeding drive rods, and described boring bar 4 is divided into fixedly boring bar and movable boring bar 5 two parts, fixedly between boring bar and movable boring bar 5, by Hooks coupling universal coupling 12, is connected.
Described boring cutter feeding drive rod 8 is screw rod, and it is arranged on boring machine support 1 by bracing frame 9, and is connected with fixing boring bar by a transmission mechanism 11; Described transmission mechanism 11 comprises the steel ring 15 of kink on fixing boring bar, be fixedly mounted on steel pipe 17 that thrust bearing 16 in steel ring 15 and horizontal cross be fixed on steel ring 15 outer walls, be placed in the nut 18 matching with screw rod in steel pipe; In described steel pipe 17 vertical direction, have a strip through-hole, screw rod is spun in nut 18 and passes steel pipe 17 by strip through-hole; Fixedly boring bar passes thrust bearing 16, and matches with thrust bearing 16.
Described boring cutter mechanism 13 is arranged on movable boring bar 5.
Described boring cutter mechanism 13 is mainly comprised of steel bushing 19, jackscrew 20, boring cutter seat 21, boring cutter 22, folder cutter jackscrew 23, described steel bushing 19 is fixed on boring bar 4 by jackscrew 20, boring cutter seat 21 is fixed on the periphery of steel bushing 19, and boring cutter 22 is arranged on boring cutter seat 21 by folder cutter jackscrew 23.
Described boring bar drive motors 2 is furnished with worm wheel gearbox, by worm and gear, drives 13 rotations of boring cutter mechanism.
Described boring cutter feeding motor 6 is furnished with speed-changing gear box.
Described Hooks coupling universal coupling 12 is universal coupling with spider.
Handwheel 14 is installed on described speed-changing gear box, and handwheel, by forming transmission between gear and screw rod, can be realized manual rapid return.
The vertical hole boring machine course of work of the present invention is: as shown in Figure 7, this Boring machine processing and mounting means is from bottom to top installed from the bottom of workpiece.According to on-the-spot locus, maximum deflection angle at Hooks coupling universal coupling 12 is installed boring machine support 1 with interior a at a certain angle, center line centering by movable boring bar 5 with to be processed 24, as Fig. 6, supporting tool 25,26,27 is installed on the lower surface of workpiece 24, in the surrounding symmetric position of bearing block 27, by set screw, bearing 28 centerings are compressed, the principle by two one lines is by the center line of the center line of main shaft 25 and machining hole centering all the time.The installation of whole Boring machine like this.
Start boring bar drive motors 2, transmission of power is to boring bar 4 and make boring bar 4 do uniform rotation, start boring cutter feeding motor 6, transmission of power is to boring cutter feeding drive rod 8 and make drive rod 8 rotations, boring cutter feeding drive rod 8 and nut 18 threaded engagement, thereby drive transmission mechanism 11 to do elevating movement, under the transmission of power of thrust bearing 16, boring bar 4 is done elevating movement when rotating, because there is the transfer function of Hooks coupling universal coupling 12, the rotary lifting movement of boring bar 4 can be delivered to movable boring bar 5, thereby the boring cutter mechanism 13 on drive activity boring bar 5 completes boring processing.
After a boring deep processing completes, turn off boring bar drive motors 2 and boring cutter feeding motor 6, can shake handwheel 14, by forming transmission between the gear on handwheel 14 and screw rod, complete manual rapid return.
Vertical hole boring machine of the present invention can bore diameter scope be Φ 140mm~Φ 560mm, and the rotary speed of main shaft is 65 turn/min, and rising or falling speed is that 0mm/s~2.5mm/ turns.
Above content is in conjunction with concrete preferred embodiment further description made for the present invention, can not assert that specific embodiment of the invention is confined to these explanations.For general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, can also make some simple deduction or replace, all should be considered as belonging to protection scope of the present invention.