CN102299189A - Building integrated photovoltaic laminated solar module and manufacturing method thereof - Google Patents
Building integrated photovoltaic laminated solar module and manufacturing method thereof Download PDFInfo
- Publication number
- CN102299189A CN102299189A CN2011101645804A CN201110164580A CN102299189A CN 102299189 A CN102299189 A CN 102299189A CN 2011101645804 A CN2011101645804 A CN 2011101645804A CN 201110164580 A CN201110164580 A CN 201110164580A CN 102299189 A CN102299189 A CN 102299189A
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- glass
- solar module
- crystal silicon
- glued membrane
- base plate
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/10—Photovoltaic [PV]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/20—Solar thermal
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention provides a building integrated photovoltaic laminated solar module and a manufacturing method thereof. The solar module is in a laminated structure and comprises a front sealing glass (1), a first glue film bonding layer (2), a crystal silicon chip (3), a second glue film bonding layer (4), a transfer film decoration coating (5), and a substrate glass (6), wherein the above-mentioned components are arranged in order. The crystal silicon chip (3) is embedded into the second glue film bonding layer (4) and is fixed at a surface of the first glue film bonding layer (2) by the second glue film bonding layer (4); the transfer film decoration coating (5) is embedded into the second glue film bonding layer (4) and is fixed at the surface of the substrate glass (6) by the second glue film bonding layer (4). According to the invention, a prefabricated steel transfer film decoration technology is employed; covering is carried out on a crystal silicon chip and a backside area of an amorphous silicon cell and a product with chromatic crystallized pattern as decoration is displayed. Besides, the object product can be combined with Low-E energy saving glass, so that a beautified effect is realized and a coefficient of heat conductivity of a solar module as a curtain wall is reduced.
Description
Technical field
The present invention relates to a kind of novel crystal silicon, the structure and the manufacture method of solar module, belong to glass deep processing and building integrated photovoltaic field.
Background technology
In the crystal silicon type, when the extension of amorphous silicon type solar module is applied to building curtain wall, door and window, ceiling, remain at present in some problems affect industry practicality development.The effective cell power generation area of first daylighting area can change because of the different demands of user produce crystal silicon sheet spacing, and the frock clamp change calibration frequency was many when this variation will cause batch process, manufacturing cost is high; It two is that battery component can reach outdoor sunny slope electricity generate function, local to indoor printing opacity function, but the crystal silicon battery sheet back side and amorphous silicon battery flat colour and pattern can not be created visual sense of beauty to indoor environment, influence the combination property of indoor environment; It three is the thermal insulation when being used for curtain wall, door and window ceiling of building photovoltaic glass, heat insulation, sound insulation, optical filtering, safe shock resistance is poor, tensile strength is low, awaits further raising.
Summary of the invention
Technical problem:The purpose of this invention is to provide a kind of building integrated photovoltaic doubling type solar module and manufacture method, the one, promote thermal insulation, effect of heat insulation by selecting the low glued membrane of conductive coefficient for use; The 2nd, by multiple color crystal glass technology integrated use grafting, realize that the rear surface of solar cell be used for building integrated photovoltaic decorates the covering of room area, promote functional, practicality, ornamental perfect combination.
Technical scheme:Building integrated photovoltaic doubling type solar module of the present invention is the layered laminate structure, comprises preceding packaged glass, the first glued membrane adhesive linkage, crystal silicon sheet, the second glued membrane articulamentum, transfer membrane decorative coveringn, base plate glass that order is provided with; The crystal silicon sheet embeds the second glued membrane articulamentum and is fixed on the first glued membrane adhesive linkage surface by the second glued membrane articulamentum; The transfer membrane decorative coveringn embeds the second glued membrane articulamentum and is fixed on the base plate glass surface by the second glued membrane articulamentum.
The first glued membrane adhesive linkage, the second glued membrane articulamentum are polyethylene-vinyl acetate (EVA) or polyvinyl butyral resin (PVB).
Preceding packaged glass is very white rolled glass, ultra-white float glass, common float glass or the glass that has plated antireflective coating, and thickness of glass is 2-6mm.
Base plate glass is that thickness is very white rolled glass, ultra-white float glass, the common float glass of 2-6mm or the glass that has plated low radiation Low-E film.
The manufacture method of building integrated photovoltaic solar module of the present invention is: a) select preceding packaged glass for use;
B) select for use the first low glued membrane adhesive linkage of conductive coefficient to be positioned at above the preceding packaged glass;
C) require the distribution map crystal silicon sheet of arranging according to crystal silicon sheet spacing;
D) select for use second glued membrane articulamentum location to cover on the crystal silicon sheet;
E) base plate glass is decorated the glass that the transfer membrane decorative coveringn is arranged and located superimposed position downwards in crystal silicon sheet correspondence;
F) send into the synthetic assembly of laminating machine.
The manufacture method of transfer membrane decorative coveringn is:
1) select release liners, modulation high temperature tempering decorative pattern printing ink, decorative pattern selects 300 order screen paintings, and low temperature 50 is spent hot curings or is become decorative pattern look coating from form; The color face printing ink of modulation high temperature tempering selects 200 order screen paintings, and low temperature 50 is spent hot curings or become color complexion coating from form; The high temperature ink of the approximate battery sheet color of modulation, 300 order screen painting back covers, low temperature 50 are spent hot curings or are become back cover look coating from form; The special-purpose front cover oil of Modulation Transfer film, 300 order screen paintings, low temperature 50 are spent hot curings or are become the front cover oil coating from form;
2) base plate glass is decorated: size cutting, edging, cleaning, oven dry platform are placed on request with required base plate glass, according to required silicon chip spacing distribution map, to cut out to can be compared to and be affixed on location on the base plate glass after big 1-2 millimeters high temperature tempering transfer membrane sheet immersion of crystal silicon sheet periphery, remove release liners and dry, the transfer membrane decorative coveringn is upwards processed by GB level requirements parameter tempering when sending into annealing furnace.
Beneficial effect:By selecting for use the low diaphragm of conductive coefficient to promote thermal insulation, effect of heat insulation; By multiple color crystal glass technology integrated use grafting, realize that the covering of crystal silicon sheet, amorphous silicon chip notacoria course room area is decorated, promoted functional, practicality, ornamental perfect combination.Be coated with the shielding of the Low-E rete increase on reservation limit by inner face, realized heat insulation, optical filtering, reduced indoor article high light degree of aging for transparent surface sunlight middle infrared (Mid-IR) in back-panel glass.
This target product can also combine with the Low-E energy-saving glass, has played when beautifying effect, reduced when assembly is used as curtain wall conductive coefficient, reached better shielding sunray, heat insulation, the effect that filters; Three provide the manufacture method of building integrated photovoltaic solar module; This product is the upgrading products of present solar module.
Description of drawings
Fig. 1 is a general structure schematic diagram of the present invention.
Fig. 2 is the structural representation of transfer membrane decorative coveringn 5.
Wherein have: preceding packaged glass 1, the first glued membrane adhesive linkage 2, crystal silicon sheet 3, the second glued membrane articulamentum 4, transfer membrane decorative coveringn 5, base plate glass 6; Release liners 17, decorative pattern look coating 18, color complexion coating 19, back cover look coating 20, front cover oil coating 21.
Embodiment
This solar module is the layered laminate structure, comprises preceding packaged glass 1, the first glued membrane adhesive linkage 2, crystal silicon sheet 3, the second glued membrane articulamentum 4, transfer membrane decorative coveringn 5, base plate glass 6 that order is provided with; Crystal silicon sheet 3 embeds the second glued membrane articulamentum 4 and is fixed on the first glued membrane adhesive linkage, 2 surfaces by the second glued membrane articulamentum 4; Transfer membrane decorative coveringn 5 embeds the second glued membrane articulamentum 4 and is fixed on base plate glass 6 surfaces by the second glued membrane articulamentum 4.
1) making of decorative glasses substrate 6
(a) transfer membrane is coated with layer manufacturing method thereof: select release liners 17, and modulation high temperature tempering decorative pattern printing ink, decorative pattern selects 300 order screen paintings, and low temperature 50 is spent thermosettings or is become decorative pattern look coating 18 from form; The color face printing ink of modulation high temperature tempering selects 200 order screen paintings, and low temperature 50 is spent thermosettings or become color complexion coating 19 from form; The high temperature ink of the approximate battery sheet color of modulation, 300 order screen painting back covers, low temperature 50 are spent thermosettings or are become back cover look coating 20 from form; The special-purpose front cover oil of Modulation Transfer film, 300 order screen paintings, low temperature 50 are spent thermosettings or are become front cover oil coating 21 from form;
(b) base plate glass 6 trailings: select the float glass process clear plate glass, by substrate requirement size cutting, edging, cleaning, oven dry horizontal positioned.Require the distribution map crystal silicon sheet 3 of arranging according to the silicon chip spacing, shift diaphragm immersion back and paste with location on glass, remove release liners 17 and dry cutting out the good tempering bigger 1-2 millimeters than crystal silicon sheet periphery, the transfer membrane coating is upwards processed by GB level requirements parameter tempering when sending into annealing furnace;
2) color brilliant synthetic method of decorating the doubling type crystal silicon solar batteries assembly of back-panel glass: a) select preceding packaged glass 1 for use;
B) select for use the low glued membrane of conductive coefficient 2 to be positioned at above the preceding packaged glass;
C) require the distribution map crystal silicon battery sheet 3 of arranging according to the silicon chip spacing;
D) select for use glued membrane 4 location to cover on the crystal silicon sheet;
E) decorative glasses substrate 6 is decorated the glass that the transfer membrane coating is arranged and located superimposed position downwards in crystal silicon sheet 3 correspondences;
F) send into the synthetic assembly of laminating machine.
Claims (6)
1. building integrated photovoltaic doubling type solar module, it is characterized in that this solar module is the layered laminate structure, comprise preceding packaged glass (1), the first glued membrane adhesive linkage (2), crystal silicon sheet (3), the second glued membrane articulamentum (4), transfer membrane decorative coveringn (5), base plate glass (6) that order is provided with; Crystal silicon sheet (3) embeds the second glued membrane articulamentum (4) and is fixed on first glued membrane adhesive linkage (2) surface by the second glued membrane articulamentum (4); Transfer membrane decorative coveringn (5) embeds the second glued membrane articulamentum (4) and is fixed on base plate glass (6) surface by the second glued membrane articulamentum (4).
2. building integrated photovoltaic doubling type solar module according to claim 1 is characterized in that the first glued membrane adhesive linkage (2), the second glued membrane articulamentum (4) are polyethylene-vinyl acetate (EVA) or polyvinyl butyral resin (PVB).
3. building integrated photovoltaic doubling type solar module according to claim 1, it is characterized in that: preceding packaged glass (1) is very white rolled glass, ultra-white float glass, common float glass or the glass that has plated antireflective coating, and thickness of glass is 2-6mm.
4. building integrated photovoltaic doubling type solar module according to claim 1 is characterized in that: base plate glass is that thickness is very white rolled glass, ultra-white float glass, the common float glass of 2-6mm or the glass that has plated low radiation Low-E film.
5. the manufacturing side of a building integrated photovoltaic doubling type solar module as claimed in claim 1
Method is characterized in that the manufacture method of this photovoltaic module is: a) select preceding packaged glass (1) for use;
B) select for use the first low glued membrane adhesive linkage (2) of conductive coefficient to be positioned at above the preceding packaged glass;
C) require the distribution map crystal silicon sheet (3) of arranging according to crystal silicon sheet (3) spacing;
D) select for use the second glued membrane articulamentum (4) location to cover on crystal silicon sheet (3);
E) base plate glass (6) is decorated the glass that transfer membrane decorative coveringn (5) is arranged and located superimposed position downwards in crystal silicon sheet correspondence;
F) send into the synthetic assembly of laminating machine.
6. building integrated photovoltaic doubling type solar module manufacture method according to claim 5 is characterized in that the manufacture method of transfer membrane decorative coveringn (5) is:
1) select release liners (17), modulation high temperature tempering decorative pattern printing ink, decorative pattern selects 300 order screen paintings, and low temperature 50 is spent hot curings or is become decorative pattern look coating (18) from form; The color face printing ink of modulation high temperature tempering selects 200 order screen paintings, and low temperature 50 is spent hot curings or become color complexion coating (19) from form; The high temperature ink of the approximate battery sheet color of modulation, 300 order screen painting back covers, low temperature 50 are spent hot curings or are become back cover look coating (20) from form; The special-purpose front cover oil of Modulation Transfer film, 300 order screen paintings, low temperature 50 are spent hot curings or are become front cover oil coating (21) from form;
2) base plate glass is decorated: size cutting, edging, cleaning, oven dry platform are placed on request with required base plate glass, according to required silicon chip spacing distribution map, to cut out to can be compared to be affixed on after big 1-2 millimeters high temperature tempering transfer membrane sheet immersion of crystal silicon sheet periphery and locate, remove release liners on the base plate glass (6) and dry, the transfer membrane decorative coveringn is upwards processed by GB level requirements parameter tempering when sending into annealing furnace.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108137137A (en) * | 2015-09-29 | 2018-06-08 | 揖斐电工程技术株式会社 | Solar power generation buoy, solar power generation unit |
CN108649086A (en) * | 2018-04-23 | 2018-10-12 | 深圳市拓日新能源科技股份有限公司 | Small-sized solar double-glass assemblies and building curtain wall electricity generation system |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101367619A (en) * | 2008-09-12 | 2009-02-18 | 江苏秀强玻璃工艺有限公司 | Manufacturing method of colorful crystal glass |
CN101504955A (en) * | 2008-02-04 | 2009-08-12 | 株式会社Msk | Transmission type sunlight electricity generating apparatus |
CN101941337A (en) * | 2010-07-27 | 2011-01-12 | 江苏德莱仕电器有限公司 | Display glass printing technology and refrigerator door shaping method using finished products formed thereby |
-
2011
- 2011-06-20 CN CN2011101645804A patent/CN102299189A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101504955A (en) * | 2008-02-04 | 2009-08-12 | 株式会社Msk | Transmission type sunlight electricity generating apparatus |
CN101367619A (en) * | 2008-09-12 | 2009-02-18 | 江苏秀强玻璃工艺有限公司 | Manufacturing method of colorful crystal glass |
CN101941337A (en) * | 2010-07-27 | 2011-01-12 | 江苏德莱仕电器有限公司 | Display glass printing technology and refrigerator door shaping method using finished products formed thereby |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108137137A (en) * | 2015-09-29 | 2018-06-08 | 揖斐电工程技术株式会社 | Solar power generation buoy, solar power generation unit |
CN108649086A (en) * | 2018-04-23 | 2018-10-12 | 深圳市拓日新能源科技股份有限公司 | Small-sized solar double-glass assemblies and building curtain wall electricity generation system |
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Application publication date: 20111228 |