CN102297589B - Rotary-type full-automatic aluminum bar heating furnace - Google Patents
Rotary-type full-automatic aluminum bar heating furnace Download PDFInfo
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- CN102297589B CN102297589B CN2011101498449A CN201110149844A CN102297589B CN 102297589 B CN102297589 B CN 102297589B CN 2011101498449 A CN2011101498449 A CN 2011101498449A CN 201110149844 A CN201110149844 A CN 201110149844A CN 102297589 B CN102297589 B CN 102297589B
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- furnace body
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- aluminium bar
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/14—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
- F27B9/16—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a circular or arcuate path
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/14—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
- F27B9/20—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
- F27B9/24—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace being carried by a conveyor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
- F27B2009/305—Particular conformation of the furnace
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Crystallography & Structural Chemistry (AREA)
- Thermal Sciences (AREA)
- Physics & Mathematics (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Tunnel Furnaces (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
- Muffle Furnaces And Rotary Kilns (AREA)
Abstract
The invention discloses a rotary-type full-automatic aluminum bar heating furnace. The technical scheme in the heating furnace is characterized by comprising a heat-insulation external furnace body; the external furnace body is internally provided with a hearth; the hearth is internally provided with an rotatable aluminum bar frame which is used for placing the aluminum bar and a heating furnace; the aluminum bar frame is sealed in the hearth and is connected with a driving device which drives the aluminum bar frame to rotate; and the external furnace body is provided with a furnace door for taking and mounting the aluminum bar. The heating furnace provided by the invention aims to overcome defects of the prior art and to provide the rotary-type full-automatic aluminum bar heating furnace which saves energy sources, heats uniformly, and has a simple structure and low cost.
Description
[technical field]
The present invention relates to a kind of Al squeezing material processing units, more specifically say a kind of rotary-type full-automatic aluminum bar heating furnace.
[background technology]
Before aluminium bar is squeezed into aluminium section bar, need to carry out slow uniform heating treatment to stub, existing aluminum-bar heating furnace is all the rectangle through type that is about 12 meters left and right, and head advances the body of heater that tail goes out, and there is following defect in existing process furnace:
1, energy consumption is high, and institute's loss heat energy can make the surrounding environment temperature rise worsen simultaneously
The fire door of inlet and outlet must be very large, and because the circulation of aluminium bar passes in and out and can't close, and must stretch out between the outer chain of body of heater and body of heater and can't seal, the hot gas in stove will directly distribute and be lost in outside air by convection current.Chain circulation turnover himself also can be taken a large amount of heats out of.Cause descent of temperature need to supplement with the outer factory building of stove in heat up and need the dual waste situation of the energy to be processed.
2, the occupied ground area is large
Through type linear pattern layout, 12 meters are long, and floor space is large, is unfavorable for the place layout.
3, heating poor quality
Because its heat source heats from a point or two some section faces, and heat tunnel speciality, can't guarantee that in stove, temperature is consistent, can cause like this aluminium bar heating inhomogeneous, can cause the aluminium bar temperature difference large, the warm not phenomenon in hot melt rod or surface blistering or not yet done surface or centre occurs, to extruding, brought difficulty, can't guarantee the squeezing prod quality.
4, use inconvenience
, because the through type aluminum-bar heating furnace can not pick and place arbitrarily wherein any aluminium bar, be unfavorable for automated operation and aluminium bar is heated memory.In addition, because the through type aluminum-bar heating furnace can only first outer, last-in, last-out, can not change the order of coming out of the stove, need the aluminium bar of heating various material and the aluminium bar of advanced stove while not using the aluminium bar that just needs with laggard stove, can only the taking-up of the aluminium bar of advanced stove is cooling, take out again the aluminium bar of laggard stove, will cause so a large amount of energy dissipations and cause the surrounding environment temperature rise to worsen, use inconvenience, operator's work under bad environment.
[summary of the invention]
The present invention seeks to have overcome the deficiencies in the prior art, a kind of save energy is provided, homogeneous heating, simple in structure, the rotary-type full-automatic aluminum bar heating furnace that cost is low.
The present invention is achieved by the following technical solutions:
A kind of rotary-type full-automatic aluminum bar heating furnace, it is characterized in that: comprise heat insulation external furnace body 1, be provided with burner hearth 101 in described external furnace body 1, be provided with rotatable aluminium bar frame 5 and heating unit 4 for placing aluminium bar in described burner hearth 101, described aluminium bar frame 5 is closed in described burner hearth 101, be connected with the drive unit 7 that drives its rotation on described aluminium bar frame 5, described external furnace body 1 is provided be used to the fire door 6 of getting the dress aluminium bar.
rotary-type full-automatic aluminum bar heating furnace as above, it is characterized in that: be provided with inner furnace body 2 in described burner hearth 101, be provided with internal furnace 201 in described inner furnace body 2, described inner furnace body 2 is provided with heat outlet 202 and the circulation inlet mouth 206 that is communicated with described burner hearth 101 and described internal furnace 201, described heat outlet 202 places are provided with pumps the hot gas in described internal furnace 201 to the interior circulation extractor fan 3 of described burner hearth 101, described heating unit 4 is arranged in described internal furnace 201, described aluminium bar frame 5 is arranged in burner hearth 101 between described inner furnace body 2 and external furnace body 1.
Rotary-type full-automatic aluminum bar heating furnace as above is characterized in that: described heat outlet 202 is arranged on the top of described internal furnace 201, and described circulation inlet mouth 206 is arranged on the bottom of internal furnace 201.
Rotary-type full-automatic aluminum bar heating furnace as above is characterized in that: described heating unit 4 is nichrome wire.
Rotary-type full-automatic aluminum bar heating furnace as above is characterized in that: described heating unit 4 is portfire, and described internal furnace 201 bottoms are provided with fuel-feed hole 205, and described external furnace body 1 is provided with the venting hole 103 that is communicated with burner hearth 101 and the external world.
Rotary-type full-automatic aluminum bar heating furnace as above is characterized in that: described external furnace body 1 is the cylinder of upper end closed lower ending opening.
Rotary-type full-automatic aluminum bar heating furnace as above, it is characterized in that: described inner furnace body 2 comprises inner furnace body epimere 203 cylindraceous and the heat insulation bottom board 204 that seals with described external furnace body 1 bottom formation, and described internal furnace 201 is surrounded with described heat insulation bottom board 204 by described inner furnace body epimere 203.
Rotary-type full-automatic aluminum bar heating furnace as above is characterized in that: described aluminium bar frame 5 is arranged on described heat insulation bottom board 204 and is arranged so that around described inner furnace body epimere 203 circumference array aluminium bar can radially load along described inner furnace body epimere 203 thereon.
Rotary-type full-automatic aluminum bar heating furnace as above is characterized in that: described fire door 6 outsides are connected with the cylinder 601 that opens the door.
Compared with prior art, the present invention has the following advantages:
1, energy-conservation
The present invention can seal fully, passes in and out very little and single of excellent doorway and automatically closes, and the time of opening the door is short, can reduce the convection current more than 95%, good seal performance, the hot gas in stove seldom can distribute and be lost in outside air, save energy greatly, save energy 70%.And the ambient air temperature rise is very little, does not need the processing of lowering the temperature in factory building.
2, the occupied ground area is little
External furnace body of the present invention is cylindric, and 3 meters of the little approximately diameters of floor space are easily realized the place layout.
3, heating quality better
The present invention adopts the heating of circulation hot gas, and heating zone has a narrow range of temperature, and overheated or not yet done phenomenon appears in aluminium bar homogeneous heating never.
4, easy to use
1 the present invention adopts the PLC system automatically to control, and touch screen operation is realized automatization turnover aluminium bar and the heating of aluminium bar is remembered.Human-saving, exempt to make mistakes.
2 the present invention can select arbitrarily aluminium bar to come out of the stove; need the multiple aluminium bar of heating and the aluminium bar of advanced stove while not using the aluminium bar that just needs with laggard stove; do not need to take out the aluminium bar of advanced stove cooling; take out again the aluminium bar of laggard stove; but it is stayed in burner hearth and gets final product, like this can save energy, the convenient use; protection of the environment, improved operator's Working environment.
[description of drawings]
Fig. 1 is stereographic map of the present invention;
Fig. 2 is stereographic map of the present invention;
Fig. 3 is exploded view of the present invention;
Fig. 4 is cut away view of the present invention;
Fig. 5 is that heating unit of the present invention is the nichrome wire sectional view;
Fig. 6 is inner furnace body stereographic map of the present invention;
Fig. 7 is that heating unit of the present invention is the portfire sectional view;
Fig. 8 is that the present invention adds the air flow line schematic diagram;
Fig. 9 is that the present invention and mechanical manipulator are used in conjunction with state graph.
[embodiment]
A kind of rotary-type full-automatic aluminum bar heating furnace, comprise heat insulation external furnace body 1, be provided with burner hearth 101 in described external furnace body 1, be provided with rotatable aluminium bar frame 5 and heating unit 4 for placing aluminium bar in described burner hearth 101, described aluminium bar frame 5 is closed in described burner hearth 101, be connected with the drive unit 7 that drives its rotation on described aluminium bar frame 5, described external furnace body 1 is provided be used to the fire door 6 of getting the dress aluminium bar.
Be provided with inner furnace body 2 in described burner hearth 101, be provided with internal furnace 201 in described inner furnace body 2, described inner furnace body 2 is provided with heat outlet 202 and the circulation inlet mouth 206 that is communicated with described burner hearth 101 and described internal furnace 201, described heat outlet 202 places are provided with pumps the hot gas in described internal furnace 201 to the interior circulation extractor fan 3 of described burner hearth 101, described heating unit 4 is arranged in described internal furnace 201, and described aluminium bar frame 5 is arranged in burner hearth 101 between described inner furnace body 2 and external furnace body 1.
Described heat outlet 202 is arranged on the top of described internal furnace 201, and described circulation inlet mouth 206 is arranged on the bottom of internal furnace 201.
Described heating unit 4 can be nichrome wire.
Described heating unit 4 also can be portfire, described internal furnace 201 bottoms are provided with fuel-feed hole 205, can input fuel gas mixture or fuel-air mixture, light heating by portfire, described external furnace body 1 is provided with the venting hole 103 that is communicated with burner hearth 101 and the external world, discharge unnecessary gas, prevent that burner hearth 101 internal pressures from raising.
Described external furnace body 1 is the cylinder of upper end closed lower ending opening, described inner furnace body 2 comprises inner furnace body epimere 203 cylindraceous and the heat insulation bottom board 204 that seals with described external furnace body 1 bottom formation, and described internal furnace 201 is surrounded with described heat insulation bottom board 204 by described inner furnace body epimere 203.
Described aluminium bar frame 5 is arranged on described heat insulation bottom board 204 and is arranged so that around described inner furnace body epimere 203 circumference array aluminium bar can radially load along described inner furnace body epimere 203 thereon.
Described circulation extractor fan 3 is for stirring blower fan.
Described fire door 6 outsides are connected with the cylinder 601 that opens the door, and can realize that fire door controls automatically, adopt simultaneously automatic catching robot device 9 to coordinate and take out and the aluminium bars of packing into.
Automatic catching robot device 9 comprises support 901, support 901 is provided with lifting table 902, described lifting table 902 drives lifting by screw body 903, described lifting table 902 is provided with mechanical manipulator 904, mechanical manipulator 904 drives grasping movement by cylinder 905, described lifting table 902 is provided with to be accepted the aluminium bar that puts down on hand from machinery and upset and pours upset bucket 907 in chute 906 into, and the opposite side of lifting table 902 is provided with aluminium bar is delivered into feed track on lifting table 902.
Touch-screen, 7 rotations of PLC Controlling System accessory drive can be set, and control can allow any one aluminium bar frame rotate to the fire door position for packing into and taking out aluminium bar.Can remember heat-up time, material, position, could take out required aluminium bar after the time.
Principle of work of the present invention:
Control by Controlling System the cylinder that opens the door and open single fire door, put into by column aluminium bar, start the air in heating unit heating internal furnace, by the circulation extractor fan, the warm air in internal furnace is pumped to burner hearth and is placed in the aluminium bar on the aluminium bar frame in burner hearth for heating, circulating current enters internal furnace from the circulation inlet mouth and reheats.
The present invention adopts the inner furnace body of rotation to coordinate the charging discharging with external furnace body, can seal fully, pass in and out little and single of excellent doorway and automatically close, the time of opening the door is short, can reduce by 95% convection current, hot gas in good seal performance, stove seldom can distribute and be lost in outside air, and the ambient air temperature rise is very little, only has the 1-2 degree, do not need the processing of lowering the temperature in factory building, save energy greatly, save energy is more than 70%.Body of heater is cylindric, and floor space is little, easily realizes the place layout.The heating of circulation hot gas, overheated or not yet done phenomenon, appear in aluminium bar homogeneous heating never.Adopt the PLC system automatically to control, touch screen operation, be convenient to realize automated operation and aluminium bar heated memory.Can select arbitrarily aluminium bar to come out of the stove; need heating various material aluminium bar and the aluminium bar of advanced stove while not using the aluminium bar that just needs with laggard stove; do not need to take out the aluminium bar of advanced stove cooling; take out again the aluminium bar of laggard stove; but it is stayed in burner hearth and gets final product, like this can save energy, the convenient use; protection of the environment, improved operator's Working environment.
Claims (8)
1. rotary-type full-automatic aluminum bar heating furnace, it is characterized in that: comprise heat insulation external furnace body (1), be provided with burner hearth (101) in described external furnace body (1), be provided with rotatable aluminium bar frame (5) and heating unit (4) for placing aluminium bar in described burner hearth (101), described aluminium bar frame (5) is closed in described burner hearth (101), be connected with the drive unit (7) that drives its rotation on described aluminium bar frame (5), described external furnace body (1) is provided be used to the fire door (6) of getting the dress aluminium bar, be provided with inner furnace body (2) in described burner hearth (101), be provided with internal furnace (201) in described inner furnace body (2), described inner furnace body (2) is provided with heat outlet (202) and the circulation inlet mouth (206) that is communicated with described burner hearth (101) and described internal furnace (201), described heat outlet (202) is located to be provided with the hot gas in described internal furnace (201) is pumped to the interior circulation extractor fan (3) of described burner hearth (101), described heating unit (4) is arranged in described internal furnace (201), described aluminium bar frame (5) is arranged in burner hearth (101) between described inner furnace body (2) and external furnace body (1), described fire door (6) outside is provided with the automatic catching robot device (9) of taking-up and the aluminium bar of packing into, described automatic catching robot device (9) comprises support (901), described support (901) is provided with lifting table (902), described lifting table (902) drives lifting by screw body (903), described lifting table (902) is provided with mechanical manipulator (904), mechanical manipulator (904) drives grasping movement by cylinder (905), described lifting table (902) is provided with to be accepted the aluminium bar that puts down on hand from machinery and upset and pours upset bucket (907) in chute (906) into.
2. rotary-type full-automatic aluminum bar heating furnace according to claim 1, it is characterized in that: described heat outlet (202) is arranged on the top of described internal furnace (201), and described circulation inlet mouth (206) is arranged on the bottom of internal furnace (201).
3. rotary-type full-automatic aluminum bar heating furnace according to claim 1, it is characterized in that: described heating unit (4) is nichrome wire.
4. rotary-type full-automatic aluminum bar heating furnace according to claim 1, it is characterized in that: described heating unit (4) is portfire, described internal furnace (201) bottom is provided with fuel-feed hole (205), and described external furnace body (1) is provided with the venting hole (103) that is communicated with burner hearth (101) and the external world.
5. rotary-type full-automatic aluminum bar heating furnace according to claim 1, it is characterized in that: described external furnace body (1) is the cylinder of upper end closed lower ending opening.
6. rotary-type full-automatic aluminum bar heating furnace according to claim 5, it is characterized in that: described inner furnace body (2) comprises inner furnace body epimere cylindraceous (203) and the heat insulation bottom board (204) that seals with the formation of described external furnace body (1) bottom, and described internal furnace (201) is surrounded by described inner furnace body epimere (203) and described heat insulation bottom board (204).
7. rotary-type full-automatic aluminum bar heating furnace according to claim 6 is characterized in that: described aluminium bar frame (5) is arranged on that described heat insulation bottom board (204) is upper is arranged so that around described inner furnace body epimere (203) circumference array aluminium bar can radially load along described inner furnace body epimere (203) thereon.
8. rotary-type full-automatic aluminum bar heating furnace according to claim 1, is characterized in that: be connected with the cylinder that opens the door (601) outside described fire door (6).
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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CN2011101498449A CN102297589B (en) | 2011-06-04 | 2011-06-04 | Rotary-type full-automatic aluminum bar heating furnace |
PCT/CN2012/075789 WO2012167690A1 (en) | 2011-06-04 | 2012-05-21 | Rotational full automatic aluminum rod heating furnace |
Applications Claiming Priority (1)
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CN2011101498449A CN102297589B (en) | 2011-06-04 | 2011-06-04 | Rotary-type full-automatic aluminum bar heating furnace |
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CN102297589A CN102297589A (en) | 2011-12-28 |
CN102297589B true CN102297589B (en) | 2013-11-13 |
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CN2011101498449A Active CN102297589B (en) | 2011-06-04 | 2011-06-04 | Rotary-type full-automatic aluminum bar heating furnace |
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WO (1) | WO2012167690A1 (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102297589B (en) * | 2011-06-04 | 2013-11-13 | 周围 | Rotary-type full-automatic aluminum bar heating furnace |
CN109182713B (en) * | 2018-11-14 | 2020-11-10 | 淮北创谷科技有限公司 | Tempering furnace for heat treatment process |
CN109855424B (en) * | 2018-12-28 | 2024-06-11 | 永豪光电(中国)有限公司 | Improved rotary furnace |
CN111854427A (en) * | 2020-07-25 | 2020-10-30 | 恒吉集团实业有限公司 | Heating furnace for aluminum bar production |
CN112831643A (en) * | 2021-02-09 | 2021-05-25 | 浙江丰荣五金制品有限公司 | Heat treatment furnace convenient for loading and used for spring processing |
CN113549749A (en) * | 2021-07-24 | 2021-10-26 | 南通泰德电子材料科技有限公司 | High-purity aluminum bar homogenizing device and homogenizing method |
CN116447865B (en) * | 2023-05-04 | 2024-03-26 | 黄冈市蕲春县新天地瓷业有限公司 | Color-changing glaze firing kiln and firing method thereof |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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US4591337A (en) * | 1982-12-15 | 1986-05-27 | Ruhrgas Aktiengesellschaft | Heat treatment furnace with crown-shaped transport path for the workpieces |
CN101103241A (en) * | 2005-01-20 | 2008-01-09 | 丰田自动车株式会社 | Heat treatment furnace and heat treatment facility comprising it |
CN202116633U (en) * | 2011-06-04 | 2012-01-18 | 周围 | Full-automatic rotary aluminium rod heating furnace |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JP4378090B2 (en) * | 2003-02-26 | 2009-12-02 | 日本ファーネス株式会社 | Hot air circulation furnace |
JP4736000B2 (en) * | 2009-06-04 | 2011-07-27 | アイケー・エス株式会社 | Heat treatment furnace |
JP5384226B2 (en) * | 2009-06-29 | 2014-01-08 | 三建産業株式会社 | Hot air heating device |
JP4378432B2 (en) * | 2009-07-13 | 2009-12-09 | 日本ファーネス株式会社 | Hot air circulation furnace |
CN201501919U (en) * | 2009-08-14 | 2010-06-09 | 岳阳钟鼎热工电磁科技有限公司 | Rotary-type long aluminum-bar heating furnace |
CN102297589B (en) * | 2011-06-04 | 2013-11-13 | 周围 | Rotary-type full-automatic aluminum bar heating furnace |
-
2011
- 2011-06-04 CN CN2011101498449A patent/CN102297589B/en active Active
-
2012
- 2012-05-21 WO PCT/CN2012/075789 patent/WO2012167690A1/en active Application Filing
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4591337A (en) * | 1982-12-15 | 1986-05-27 | Ruhrgas Aktiengesellschaft | Heat treatment furnace with crown-shaped transport path for the workpieces |
CN101103241A (en) * | 2005-01-20 | 2008-01-09 | 丰田自动车株式会社 | Heat treatment furnace and heat treatment facility comprising it |
CN202116633U (en) * | 2011-06-04 | 2012-01-18 | 周围 | Full-automatic rotary aluminium rod heating furnace |
Non-Patent Citations (2)
Title |
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JP特开2004-257658A 2004.09.16 |
JP特开2009-243877A 2009.10.22 |
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WO2012167690A1 (en) | 2012-12-13 |
CN102297589A (en) | 2011-12-28 |
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Application publication date: 20111228 Assignee: Zhongshan Elik Machinery and Equipment Co., Ltd. Assignor: Zhou Wei Contract record no.: 2013440000540 Denomination of invention: Rotary-type full-automatic aluminum bar heating furnace Granted publication date: 20131113 License type: Exclusive License Record date: 20131213 |
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