CN102297033B - Without carbon deposition engine - Google Patents
Without carbon deposition engine Download PDFInfo
- Publication number
- CN102297033B CN102297033B CN201110251827.6A CN201110251827A CN102297033B CN 102297033 B CN102297033 B CN 102297033B CN 201110251827 A CN201110251827 A CN 201110251827A CN 102297033 B CN102297033 B CN 102297033B
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- Prior art keywords
- cylinder
- engine
- sleeve
- groove
- wall
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 27
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 26
- 230000008021 deposition Effects 0.000 title claims abstract description 14
- 239000000498 cooling water Substances 0.000 claims abstract description 8
- 238000005121 nitriding Methods 0.000 claims description 4
- 238000005552 hardfacing Methods 0.000 claims 1
- 238000009826 distribution Methods 0.000 abstract description 12
- 238000002485 combustion reaction Methods 0.000 abstract description 5
- 239000000446 fuel Substances 0.000 abstract description 4
- 238000001816 cooling Methods 0.000 abstract description 3
- 238000005245 sintering Methods 0.000 abstract description 3
- 230000008901 benefit Effects 0.000 abstract description 2
- 230000009467 reduction Effects 0.000 abstract description 2
- 239000003921 oil Substances 0.000 description 7
- 239000000314 lubricant Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 239000000295 fuel oil Substances 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 208000037656 Respiratory Sounds Diseases 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 239000011358 absorbing material Substances 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000005273 aeration Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 238000004200 deflagration Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 230000000505 pernicious effect Effects 0.000 description 1
- 208000005833 pili torti Diseases 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
Landscapes
- Cylinder Crankcases Of Internal Combustion Engines (AREA)
Abstract
The present invention relates to a kind of without carbon deposition engine.It comprises the cylinder block being provided with water-cooled cavity and at least two sleeve ports, the cylinder sleeve hole wall of cylinder piston stroke section on the cylinder sleeve hole wall contacted with cooling water or in corresponding cylinder that what each sleeve port all mated be provided with offers groove or the open-work of some.The present invention effectively can reduce the high temperature of cylinder interior, keeps the lubricity of cylinder, slows down component wear, increase the service life, prevent high temperature sintering carbon distribution, and make cylinder be in comparatively suitable heat load state, the Thorough combustion of advantageous fuel, keeps powerful power stage; The present invention can not reduce the intensity of cylinder, simultaneously due to cylinder wall became uneven one, can reduce the generation of resonance, strengthens motor traveling comfort; Have that structure is simple, the heat load of good cooling results, reduction piston, cylinder liner, the advantage of reliable operation, is applicable to various types of water-cooled engine.
Description
Technical field
The present invention relates to explosive motor field, particularly relate to a kind of without carbon deposition engine.
Background technique
Along with the development of society, automobile production and sales volume constantly increase, and motor car engine carbon distribution problem constantly manifests, and carbon distribution is also the difficult problem in world car development history.The sediments that carbon distribution produces after referring to the gas blowby mixing partial combustion of internal combustion engine fuel and lubricant oil.It is reported, general about the 30000KM of system of Japan and Korea S vehicle should remove a carbon distribution, because system of Japan and Korea S open form majority is low turn high pili torti motivation, comparatively slow speed driving emphatically, carbon distribution affects relatively little on the power of engine and oil consumption.On the contrary, America and Europe is that general about the 20000KM of vehicle will remove a carbon distribution, America and Europe is vehicle majority is middle high rotating speed engine, reaching certain rotating speed becomes real power just to export, majority is middle high rotating speed driving, but in high rotating speed must first through the slow-speed of revolution, carbon distribution embodies more obvious on the impact of engine when the slow-speed of revolution is accelerated.During engine operation, because the friction between the burning of fuel and moving parts produces a large amount of heats, make the operating temperature of motor very high, the component (piston, piston ring, cylinder wall, intake valve, cylinder head, spark plug, head gasket etc.) particularly forming firing chamber directly contact with high-temperature gas, its temperature is higher, reach about 2000 DEG C, if suitably and timely do not cooled, motor is with regard to cisco unity malfunction.And adopting compacter design and there is larger specific power along with motor, the used heat density that motor produces also obviously increases thereupon.
Indicating oven temp. of engine can make lubricant oil become rare because oil temperature raises, the oil film of each lubricant housings of motor is not easily formed or is destroyed, semi-dry friction or even dry friction will be there is in each matching pair surface, easily cause that lubricant oil burns, carbon distribution and lose lubricating function, thus acceleration component wear, reduce the working life of motor; Engine overheat, metal parts is under long high temperature action, and its intensity, elasticity, wear resistance all can decline, and produce thermal stress, finally occurs distortion, crackle and expansion, and changes the matching gap between part, affect function of the engine; Engine overheat, the air heats entering cylinder is expanded, and air density reduces, and causes volumetric efficiency to decline; Diesel engine produces pre-ignition, and aeration quantity reduces, and frictional loss increases; Because air inlet amount reduces relatively, the mixed proportion imbalance of fuel oil and air, makes the combustion process of diesel engine abnormal, pre-ignition or deflagration phenomenon can occur, thus oil consumption increases, power drop, outlet pipe over-emitting black exhaust, and the reliability of work and durability worsen; Time serious, moving parts can be made to lose normal clearance because of expanded by heating, frictional force increases, and causes piston scraping or the pernicious fault such as stuck.
Summary of the invention
The technical problem to be solved in the present invention is to provide that a kind of structure is simple, good cooling results, good operation stability without carbon deposition engine.
For solving the problems of the technologies described above, the technical solution used in the present invention is:
A kind of without carbon deposition engine, comprise cylinder block, this cylinder block is provided with water-cooled cavity and at least two sleeve ports, what each sleeve port all mated is provided with cylinder, on the cylinder sleeve hole wall contacted with cooling water or in corresponding cylinder piston stroke section cylinder sleeve hole wall on offer groove or the open-work of some.
The longitudinal section of described groove or open-work is variable cross section.
A kind of without carbon deposition engine, comprise single cylinder, on this cylinder outer wall contacted with cooling water or offer the groove of some on the cylinder outer wall of piston stroke section, and the longitudinal section of groove is variable cross section.
Described groove is round table-like, or is prism-frustum-shaped, or is coniform, or is pyramid-shaped.
The cross section of described groove is n angle star, and n is greater than 3 natural numbers being less than 10.
Spacing between described groove is 2 ~ 25mm.
The cylinder wall thickness of described bottom portion of groove position is 2 ~ 30mm.
The upper of described groove is diametrically 1.5 ~ 10mm.
Described cylinder outer wall and groove surfaces lining hard formation or carry out nitriding treatment, improve its surface hardness and degree of finish, as adopted chromium plating, nitriding, spray pottery, being coated with epoxy resin or being coated with the techniques such as nylon, coat different coating layers at cylinder outer surface and groove surfaces, effectively can resist the cavitation pitting of cylinder block outer wall.Also can be coated with anti-cavitation pitting material and absorbing material on cylinder or sleeve port outer wall, reduce its roughness as far as possible, increase the technical measures such as aiding support.
The present invention has actively useful technique effect:
1. increase the heat exchange area of cylinder outer wall and cooling water, be beneficial to and strengthen in cylinder and the distributing of cylinder wall heat, to reduce the high temperature of cylinder wall fast and effectively, keep the lubricity of cylinder, make cylinder inner wall moistening and as bright as a sixpence, and improve flexibility and the working life of the parts such as cylinder, piston, connecting rod, bent axle, prolonged engine life one times can be made; And high temperature sintering carbon distribution (motor does not almost need de-carbon all the life) can be prevented, make cylinder be in comparatively suitable heat load state, the Thorough combustion of advantageous fuel, keeps powerful power stage, saving fuel oil 5 ~ 13%.
2. adopt the present invention can not reduce the intensity of cylinder or cylinder block, simultaneously due to cylinder wall became uneven one, can reduce or avoid the generation of resonance phenomenon, to strengthen motor traveling comfort.
3. the present invention has that structure is simple, the heat load of good cooling results, reduction piston, cylinder, makes the more reliable advantage of its work, is widely used in various types of water-cooled IC engine.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation without carbon deposition engine cylinder;
Fig. 2 is the A-A partial view in Fig. 1;
Fig. 3 is the another kind of structural representation without carbon deposition engine cylinder;
Fig. 4 is the B-B partial sectional view in Fig. 3;
Fig. 5 is another structural representation without carbon deposition engine cylinder block;
Fig. 6 is the C-C partial sectional view of sleeve port in Fig. 5.
In figure, l is cylinder lower end mouth, and 2 is cylinder, and 3 is round table-like groove, and 4 is cylinder upper end-hole, and 5 is Five-pointed star groove, and 6 is cylinder body, and 7 is water-cooled vestibule, and 8 is sleeve port, and 9 is open-work.
Embodiment
Below in conjunction with embodiment, the invention will be further described, but be not limited to the following example.
Embodiment 1 one kinds, without carbon deposition engine, see Fig. 1, Fig. 2, comprises single cylinder 2, this cylinder 2 outer wall contacted with cooling water is evenly distributed with the round table-like groove 3 of some, and its upper end diameter is 4mm, and lower end diameter is 2mm, the degree of depth is 3mm, and the spacing between groove is 12mm.Cylinder outer wall and groove surfaces are nitriding layer, to improve its surface hardness and degree of finish, effectively can resist the cavitation pitting of cylinder outer wall.Cylinder increases the area of contact of cylinder outer wall and cooling water by round table-like groove, and the high temperature in cylinder can significantly be reduced (can reduce by 500 ~ 700 DEG C), does not reach the temperature of sintering carbon distribution and no longer produce carbon distribution in cylinder.
Embodiment 2 one kinds is without carbon deposition engine, and see Fig. 3, Fig. 4, substantially the same manner as Example 1, difference is, the groove on cylinder outer wall is Five-pointed star.
Embodiment 3 one kinds is without carbon deposition engine, see Fig. 5, Fig. 6, comprise cylinder block 6, this cylinder block 6 is provided with water-cooled cavity 7 and four sleeve ports 8, what each sleeve port all mated is provided with cylinder (not shown in FIG.), sleeve port 9 wall contacted offers the open-work 9 of some, with cooling water after cylinder puts sleeve port into, cylinder wall and sleeve port are combined closely, and namely form groove structure substantially the same manner as Example 1.
Change each the concrete parameter in above-described embodiment, or the equivalent replacement of shape and structure, multiple specific embodiment can be formed, be common excursion of the present invention, describe in detail no longer one by one at this.
Claims (1)
1. one kind without carbon deposition engine, comprise cylinder block, this cylinder block is provided with water-cooled cavity and at least two sleeve ports, what each sleeve port all mated is provided with cylinder, it is characterized in that, on the cylinder sleeve hole wall contacted with cooling water or in corresponding cylinder piston stroke section cylinder sleeve hole wall on offer the round table-like of some or coniform groove, spacing between described groove is 2 ~ 25mm, the upper of described groove is diametrically 1.5 ~ 10mm, the sleeve port wall thickness of described bottom portion of groove position is 2 ~ 30mm, described cylinder outer wall and groove surfaces are provided with hard facing or nitriding layer.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201110251827.6A CN102297033B (en) | 2011-08-30 | 2011-08-30 | Without carbon deposition engine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201110251827.6A CN102297033B (en) | 2011-08-30 | 2011-08-30 | Without carbon deposition engine |
Publications (2)
Publication Number | Publication Date |
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CN102297033A CN102297033A (en) | 2011-12-28 |
CN102297033B true CN102297033B (en) | 2015-07-29 |
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CN201110251827.6A Expired - Fee Related CN102297033B (en) | 2011-08-30 | 2011-08-30 | Without carbon deposition engine |
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Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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US20160252042A1 (en) * | 2015-02-27 | 2016-09-01 | Avl Powertrain Engineering, Inc. | Cylinder Liner |
CN107131070A (en) * | 2017-06-23 | 2017-09-05 | 常州机电职业技术学院 | Wet cylinder sleeve of single-cylinder horizontal diesel engine |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101545413A (en) * | 2009-05-07 | 2009-09-30 | 郑光升 | Engine cylinder without carbon accumulation |
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JP2715307B2 (en) * | 1988-07-20 | 1998-02-18 | ヤマハ発動機株式会社 | Liquid-cooled engine cooling structure |
CN201090304Y (en) * | 2007-10-23 | 2008-07-23 | 赵海胜 | Double-layer water-cooling gas cylinder barrel with heat-dissipating hole |
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- 2011-08-30 CN CN201110251827.6A patent/CN102297033B/en not_active Expired - Fee Related
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101545413A (en) * | 2009-05-07 | 2009-09-30 | 郑光升 | Engine cylinder without carbon accumulation |
CN201687592U (en) * | 2009-05-07 | 2010-12-29 | 郑光升 | Engine cylinder without carbon deposit |
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CN102297033A (en) | 2011-12-28 |
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C06 | Publication | ||
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C53 | Correction of patent of invention or patent application | ||
CB02 | Change of applicant information |
Address after: 464200 Xinyang Luoshan Henan County Bridge Nantian Yuan Machinery Factory Applicant after: Zheng Guangsheng Address before: 464200, Henan City, Xinyang province Luoshan County South Street sewing equipment sales department Applicant before: Zheng Guangsheng |
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C14 | Grant of patent or utility model | ||
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150729 |
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CF01 | Termination of patent right due to non-payment of annual fee |