CN102294734B - Slurry-rotating coating forming method of inorganic gelled material water slurry - Google Patents
Slurry-rotating coating forming method of inorganic gelled material water slurry Download PDFInfo
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- CN102294734B CN102294734B CN201010208412.6A CN201010208412A CN102294734B CN 102294734 B CN102294734 B CN 102294734B CN 201010208412 A CN201010208412 A CN 201010208412A CN 102294734 B CN102294734 B CN 102294734B
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Abstract
The invention belongs to the filed of prefabricating building members, in particular relates to a slurry-rotating coating forming method of inorganic gelled material water slurry. The slurry-rotating coating forming method of the inorganic gelled material water slurry comprises the following steps: (1) preparing a slurry-rotating mold of which the cavity is of a shape corresponding to the shape of the required inorganic gelled material member according to the shaped of the required inorganic gelled material member; (2) injecting the inorganic gelled material water supply into the slurry-rotating mold; (3) moving the slurry-rotating mold around a main axle and a secondary axle which are vertical to each other, particularly rotating for 360 degrees around the main axle and rotating for 360 degrees around the secondary axle or oscillating around the secondary axle so as to coat the inorganic gelled material water slurry on the inner surface of the mold; (4) curing the inorganic gelled material water slurry on the inner surface of the slurry-rotating mold in the movement process of the mold to form an inorganic gelled material hollow product; and (5) de-molding. The method can be used for preparing a closed or open hollow member; the inorganic gelled material member can be used in the building field as the member of a hollow floor system for evacuating cast-in-situ concrete or as a component for decorating a floor slab. The prepared inorganic gelled material member has the advantages of good density, uniform distribution and the like.
Description
Technical field
The invention belongs to prefabricated building components field, be specifically related to a kind of slurry-rotating coating forming method of inorganic gelled material water slurry.
Background technology
Existing inorganic coagulation material water slurry member is all toward the interior slip casting of mould, the demoulding after the moulding of inorganic coagulation material water slurry and obtaining, the prepared inorganic coagulation material water slurry of this method member tight ness rating is not high, and the preparation process of member is consuming time longer, and production efficiency is not high.
Summary of the invention
For overcoming the problems referred to above of prior art, the invention provides the novel preparation method of inorganic coagulation material water slurry member.This preparation method can prepare the hollow member of sealing, also can prepare the hollow member of opening.And the product packing making is good, and production efficiency is high.Slurry-rotating coating forming method of inorganic gelled material water slurry of the present invention, its scheme comprises the steps:
(1), according to the inorganic coagulation material article shape of required making, prepare the inner chamber Kaplan mold corresponding with inorganic coagulation material water slurry article shape;
(2) inorganic coagulation material water slurry injects Kaplan mold;
(3) Kaplan mold, by orthogonal main shaft and two axial-movements of countershaft, wherein, around main shaft 360 degree rotations, is spent rotation or swings back and forth around countershaft around countershaft 360 simultaneously, makes inorganic coagulation material water slurry coat the inner surface of mould;
(4) inorganic coagulation material water slurry aquation in Kaplan mold motion process is hardened in the inner surface of Kaplan mold, forms inorganic coagulation material water slurry hollow product;
(5) demoulding.
Slurry-rotating coating forming method of inorganic gelled material water slurry of the present invention, its scheme also can be and comprises the following steps:
(1), according to the inorganic coagulation material water slurry article shape of required making, prepare the inner chamber Kaplan mold corresponding with inorganic coagulation material water slurry article shape;
(2) in Kaplan mold, near mould inner surface, arrange and embed in inorganic coagulation material water slurry to strengthen the reinforce of inorganic coagulation material water slurry product strength;
(3) inorganic coagulation material water slurry injects in Kaplan mold;
(4) Kaplan mold, by orthogonal main shaft and two axial-movements of countershaft, wherein, around main shaft 360 degree rotations, is spent rotation or swings back and forth around countershaft around countershaft 360 simultaneously, makes inorganic coagulation material water slurry coat the inner surface of mould;
(5) inorganic coagulation material water slurry aquation in Kaplan mold motion process is hardened in the inner surface of Kaplan mold, and in motion process the cementing reinforce of inorganic coagulation material water slurry being consolidated in inorganic coagulation material water slurry body;
(6) demoulding.
Slurry-rotating coating forming method of inorganic gelled material water slurry of the present invention, its scheme also can be and comprises the following steps:
(1), according to the object shape of required making, prepare the inner chamber Kaplan mold corresponding with object shape;
(2) inorganic coagulation material water slurry compound injects Kaplan mold;
(3) Kaplan mold, by orthogonal main shaft and two axial-movements of countershaft, wherein, around main shaft 360 degree rotations, is spent rotation or swings back and forth around countershaft around countershaft 360 simultaneously, makes inorganic coagulation material water slurry coat the inner surface of mould;
(4) inorganic coagulation material water slurry aquation is hardened in the inner surface of Kaplan mold, forms inorganic coagulation material water slurry compound hollow product.
(5) demoulding.
Slurry-rotating coating forming method of inorganic gelled material water slurry of the present invention, its scheme also can be and comprises the following steps:
(1), according to the object shape of required making, prepare the inner chamber Kaplan mold corresponding with object shape;
(2) at Kaplan mold inner chamber, precast support bar is set or/and precast support plate or muscle, silk or rope, and is temporarily fixed on Kaplan mold inner chamber;
(3) inorganic coagulation material water slurry injects Kaplan mold; Or (2) (3) step is exchanged or (2) (3) step is carried out simultaneously;
(4) Kaplan mold, by orthogonal main shaft and two axial-movements of countershaft, wherein, around main shaft 360 degree rotations, is spent rotation or swings back and forth around countershaft around countershaft 360 simultaneously, makes inorganic coagulation material water slurry coat the inner surface of mould;
(5) inorganic coagulation material water slurry aquation in Kaplan mold motion process is hardened in the inner surface of Kaplan mold, inorganic coagulation material water slurry slip in double-axle rotation process cementing precast support bar or and precast support plate or muscle, silk or rope, slurry curing disposed slurry and prefabricated component link into an integrated entity;
(6) demoulding.
Slurry-rotating coating forming method of inorganic gelled material water slurry of the present invention, its scheme also can be and comprises the following steps:
(1), according to the inorganic coagulation material water slurry article shape of required making, prepare the inner chamber Kaplan mold corresponding with inorganic coagulation material water slurry article shape;
(2) in Kaplan mold, near mould inner surface, arrange and embed in inorganic coagulation material water slurry water slurry body to strengthen the reinforce of inorganic coagulation material water slurry product strength;
(3) inorganic coagulation material water slurry injects in Kaplan mold;
(4) Kaplan mold, by orthogonal main shaft and two axial-movements of countershaft, wherein, around main shaft 360 degree rotations, is spent rotation or swings back and forth around countershaft around countershaft 360 simultaneously, makes inorganic coagulation material water slurry coat the inner surface of mould;
(5) inorganic coagulation material water slurry aquation in double-axle rotation process is hardened in the inner surface of Kaplan mold, and in double-axle rotation process the cementing reinforce of inorganic coagulation material water slurry, inorganic coagulation material water slurry is consolidated in body reinforce is cementing;
(6) demoulding.
Slurry-rotating coating forming method of inorganic gelled material water slurry of the present invention, its scheme also can be and comprises the following steps:
(1), according to the inorganic coagulation material water slurry article shape of required making, prepare the inner chamber Kaplan mold corresponding with inorganic coagulation material water slurry article shape.
(2) the prefabricated attachment stretching out outside inorganic coagulation material water slurry goods passed to Kaplan mold wall or is hidden in Kaplan mold pit, in prefabricated attachment, being exposed to mould inner surface simultaneously
(3) inorganic coagulation material water slurry injects in Kaplan mold;
(4) Kaplan mold, by orthogonal main shaft and two axial-movements of countershaft, wherein, around main shaft 360 degree rotations, is spent rotation or swings back and forth around countershaft around countershaft 360 simultaneously, makes inorganic coagulation material water slurry coat the inner surface of mould;
(5) inorganic coagulation material water slurry aquation in Kaplan mold motion process is hardened in the inner surface of Kaplan mold, and in double-axle rotation process the cementing prefabricated attachment of inorganic coagulation material water slurry in inorganic coagulation material water slurry body.
(6) demoulding.
Described inorganic coagulation material water slurry can be gypsum cement and mixes slurry.
Described inorganic coagulation material water slurry can be sulphate aluminium cement slurry.
Described inorganic coagulation material water slurry can be aluminate cement slurry.
Described inorganic coagulation material water slurry can be alkali slag cement slurry.
Described inorganic coagulation material water slurry can be air entraining cement slurry.
Described inorganic coagulation material water slurry can be foam slurry.
Described inorganic coagulation material water slurry can be foamed plastics cement mortar.
Described inorganic coagulation material water slurry can be cement mortar.
Described inorganic coagulation material water slurry can be sulphate aluminium cement mortar.
Described inorganic coagulation material water slurry can be aluminate cement mortar.
Described inorganic coagulation material water slurry can be alkali slag cement mortar.
Described inorganic coagulation material water slurry can be air entraining cement mortar.
Described inorganic coagulation material water slurry can be foamed cement mortar.
Described inorganic coagulation material water slurry can be foamed plastics cement mortar.
When Kaplan mold is during simultaneously around main shaft and countershaft rotation, the speed of main shaft rotation can be 1～4: 1 with the ratio of the speed of countershaft rotation.
When Kaplan mold is during simultaneously around main shaft and countershaft rotation, the speed of main shaft rotation also can be 4: 1～8: 1 with the ratio of the speed of countershaft rotation.
When Kaplan mold is during simultaneously around main shaft and countershaft rotation, the speed rotating around the spindle also can be 2: 1 with the ratio of the speed of rotating around countershaft.
The speed that Kaplan mold turns main shaft rotation can be 3～25 revs/min.
When Kaplan mold rotates around the spindle, when countershaft oscillates, the amplitude of waving can be 6 degree to 300 degree simultaneously.
Described reinforce can be glass fiber mesh or steel wire or wire netting or fibrous mesh cloth.
Described reinforce also can be porose nonwoven.
The hole area of the grid of glass fiber mesh or steel wire or wire netting or fibrous mesh cloth can be 2mm
2～10mm
2.
The hole area of the grid of glass fiber mesh or steel wire or wire netting or fibrous mesh cloth also can be 1cm
2～100cm
2.
The hole area of the grid of glass fiber mesh or steel wire or wire netting or fibrous mesh cloth also can be 100cm
2～200cm
2.
In step (3) Kaplan mold rotary course, also mould is heated, heating slurry makes slurry temperature to 35～99 ℃.After heating, also can carry out mould coolingly, the type of cooling adopts that air is cooling or water flowing is cooling, by mold cools down to room temperature.
Described glass fiber mesh or fibrous mesh cloth can be glass fiber mesh or the fibrous mesh cloths through pre-pasting or pre-soaking paste stiffened.
With existing slip casting or smear the method that slurry forms inorganic coagulation material water slurry member and compare, this method can be prepared the hollow member of sealing, also can prepare the hollow member of opening, inorganic coagulation material water slurry member prepared by the present invention can be applicable to building field, be used as hollow building cover be used for the finding time member of Cast-in-place concrete, the Cast-in-place concrete of finding time is saved the consumption of Cast-in-place concrete in floor cast, also can be used to the parts of decorating as floor.While being added with reinforce or precast support part in inorganic coagulation material water slurry member, the intensity of member is greatly enhanced, and reduces the breakage rate of member, has also increased the strength and stiffness of floor in application simultaneously.
Method of the present invention adopts mechanization biaxial movement Kaplan, it is good that prepared inorganic coagulation material water slurry member has density, the advantage such as be evenly distributed, simultaneously, this method adopts mechanical biaxial movement Kaplan, greatly saved the production time, reduced blue-collar intensity, improved production efficiency.
This method does not need heat fused raw material in Kaplan process, inorganic coagulation material water slurry is injected to Kaplan mold, then in the bidirectional-movement of mould, coat the inner surface of mould, thereby form the member of respective shapes, owing to not needing heating, dissolve, so in forming process, molecular reaction does not occur inorganic coagulation material water slurry, guaranteed the unlikely sex change of material.
The specific embodiment
The present invention is below provided some preferred embodiments, to help further, understands the present invention.Kaplan mold in embodiment can select existing industry to prepare the molded mould of turning of hollow plastic article as required; Also can be as required, preparation can biaxial rotated rolling pulp equipment.
Embodiment 1
Slurry-rotating coating forming method of inorganic gelled material water slurry, comprises the following steps:
(1), according to the inorganic coagulation material article shape of required making, prepare the inner chamber Kaplan mold corresponding with inorganic coagulation material water slurry article shape;
(2) inorganic coagulation material water slurry injects Kaplan mold;
(3) Kaplan mold, by orthogonal main shaft and two axial-movements of countershaft, wherein, around main shaft 360 degree rotations, is spent rotation or swings back and forth around countershaft around countershaft 360 simultaneously, makes inorganic coagulation material water slurry coat the inner surface of mould;
(4) inorganic coagulation material water slurry aquation in Kaplan mold motion process is hardened in the inner surface of Kaplan mold, forms inorganic coagulation material water slurry hollow product;
(5) demoulding.
Embodiment 2
Slurry-rotating coating forming method of inorganic gelled material water slurry, comprises the following steps:
(1), according to the inorganic coagulation material water slurry article shape of required making, prepare the inner chamber Kaplan mold corresponding with inorganic coagulation material water slurry article shape;
(2) in Kaplan mold, near mould inner surface, arrange and embed in inorganic coagulation material water slurry to strengthen the reinforce of inorganic coagulation material water slurry product strength;
(3) inorganic coagulation material water slurry injects in Kaplan mold;
(4) Kaplan mold, by orthogonal main shaft and two axial-movements of countershaft, wherein, around main shaft 360 degree rotations, is spent rotation or swings back and forth around countershaft around countershaft 360 simultaneously, makes inorganic coagulation material water slurry coat the inner surface of mould;
(5) inorganic coagulation material water slurry aquation in Kaplan mold motion process is hardened in the inner surface of Kaplan mold, and in motion process the cementing reinforce of inorganic coagulation material water slurry being consolidated in inorganic coagulation material water slurry body;
(6) demoulding.
Embodiment 3
Inorganic coagulation material water slurry compound Kaplan coated and molded method, comprises the following steps:
(1), according to the object shape of required making, prepare the inner chamber Kaplan mold corresponding with object shape;
(2) inorganic coagulation material water slurry compound injects Kaplan mold;
(3) Kaplan mold, by orthogonal main shaft and two axial-movements of countershaft, wherein, around main shaft 360 degree rotations, is spent rotation or swings back and forth around countershaft around countershaft 360 simultaneously, makes inorganic coagulation material water slurry coat the inner surface of mould;
(4) inorganic coagulation material water slurry aquation is hardened in the inner surface of Kaplan mold, forms inorganic coagulation material water slurry compound hollow product.
(5) demoulding.
Embodiment 4
Slurry-rotating coating forming method of inorganic gelled material water slurry, comprises the following steps:
(1), according to the object shape of required making, prepare the inner chamber Kaplan mold corresponding with object shape;
(2) at Kaplan mold inner chamber, precast support bar is set or/and precast support plate or muscle, silk or rope, and is temporarily fixed on Kaplan mold inner chamber;
(3) inorganic coagulation material water slurry injects Kaplan mold; Or (2) (3) step is exchanged or (2) (3) step is carried out simultaneously;
(4) Kaplan mold, by orthogonal main shaft and two axial-movements of countershaft, wherein, around main shaft 360 degree rotations, is spent rotation or swings back and forth around countershaft around countershaft 360 simultaneously, makes inorganic coagulation material water slurry coat the inner surface of mould;
(5) inorganic coagulation material water slurry aquation in Kaplan mold motion process is hardened in the inner surface of Kaplan mold, inorganic coagulation material water slurry slip in double-axle rotation process cementing precast support bar or and precast support plate or muscle, silk or rope, slurry curing disposed slurry and prefabricated component link into an integrated entity;
(6) demoulding.
Embodiment 5
Slurry-rotating coating forming method of inorganic gelled material water slurry, comprises the following steps:
(1), according to the inorganic coagulation material water slurry article shape of required making, prepare the inner chamber Kaplan mold corresponding with inorganic coagulation material water slurry article shape;
(2) in Kaplan mold, near mould inner surface, arrange and embed in inorganic coagulation material water slurry water slurry body to strengthen the reinforce of inorganic coagulation material water slurry product strength;
(3) inorganic coagulation material water slurry injects in Kaplan mold;
(4) Kaplan mold, by orthogonal main shaft and two axial-movements of countershaft, wherein, around main shaft 360 degree rotations, is spent rotation or swings back and forth around countershaft around countershaft 360 simultaneously, makes inorganic coagulation material water slurry coat the inner surface of mould;
(5) inorganic coagulation material water slurry aquation in double-axle rotation process is hardened in the inner surface of Kaplan mold, and in double-axle rotation process the cementing reinforce of inorganic coagulation material water slurry, inorganic coagulation material water slurry is consolidated in body reinforce is cementing;
(6) demoulding.
Embodiment 6
Slurry-rotating coating forming method of inorganic gelled material water slurry, comprises the following steps:
(1), according to the inorganic coagulation material water slurry article shape of required making, prepare the inner chamber Kaplan mold corresponding with inorganic coagulation material water slurry article shape.
(2) the prefabricated attachment stretching out outside inorganic coagulation material water slurry goods passed to Kaplan mold wall or is hidden in Kaplan mold pit, in prefabricated attachment, being exposed to mould inner surface simultaneously
(3) inorganic coagulation material water slurry injects in Kaplan mold;
(4) Kaplan mold, by orthogonal main shaft and two axial-movements of countershaft, wherein, around main shaft 360 degree rotations, is spent rotation or swings back and forth around countershaft around countershaft 360 simultaneously, makes inorganic coagulation material water slurry coat the inner surface of mould;
(5) inorganic coagulation material water slurry aquation in Kaplan mold motion process is hardened in the inner surface of Kaplan mold, and in double-axle rotation process the cementing prefabricated attachment of inorganic coagulation material water slurry in inorganic coagulation material water slurry body.
(6) demoulding.
Embodiment 7
Slurry-rotating coating forming method of inorganic gelled material water slurry, comprises the following steps:
(1), according to the article shape of required making, prepare the inner chamber Kaplan mold corresponding with article shape;
(2) at Kaplan mold inner chamber, precast support bar is set;
(3) inorganic coagulation material water slurry injects Kaplan mold;
(4) Kaplan mold, by orthogonal main shaft and two axial-movements of countershaft, wherein, around main shaft 360 degree rotations, is spent rotation or swings back and forth around countershaft around countershaft 360 simultaneously, makes inorganic coagulation material water slurry coat the inner surface of mould;
(5) inorganic coagulation material water slurry is hardened in the inner surface of Kaplan mold in Kaplan mold motion process, and inorganic coagulation material water slurry is cementing precast support bar in motion process, and slurry curing disposed slurry and prefabricated component link into an integrated entity;
(6) demoulding.
Embodiment 8
Slurry-rotating coating forming method of inorganic gelled material water slurry, comprises the following steps:
(1), according to the article shape of required making, prepare the inner chamber Kaplan mold corresponding with article shape;
(2) at Kaplan mold inner chamber, precast support plate is set;
(3) inorganic coagulation material water slurry injects Kaplan mold;
(4) Kaplan mold, by orthogonal main shaft and two axial-movements of countershaft, wherein, around main shaft 360 degree rotations, is spent rotation or swings back and forth around countershaft around countershaft 360 simultaneously, makes inorganic coagulation material water slurry coat the inner surface of mould;
(5) inorganic coagulation material water slurry is hardened in the inner surface of Kaplan mold in Kaplan mold motion process, and inorganic coagulation material water slurry is cementing precast support plate in motion process, and slurry curing disposed slurry and prefabricated component link into an integrated entity;
(6) demoulding.
Embodiment 9
Slurry-rotating coating forming method of inorganic gelled material water slurry, comprises the following steps:
(1), according to the article shape of required making, prepare the inner chamber Kaplan mold corresponding with article shape;
(2) at Kaplan mold inner chamber, precast support muscle is set;
(3) inorganic coagulation material water slurry injects Kaplan mold;
(4) Kaplan mold, by orthogonal main shaft and two axial-movements of countershaft, wherein, around main shaft 360 degree rotations, is spent rotation or swings back and forth around countershaft around countershaft 360 simultaneously, makes inorganic coagulation material water slurry coat the inner surface of mould;
(5) inorganic coagulation material water slurry is hardened in the inner surface of Kaplan mold in Kaplan mold motion process, and inorganic coagulation material water slurry is cementing precast support muscle in motion process, and slurry curing disposed slurry and prefabricated component link into an integrated entity;
(6) demoulding.
Embodiment 10
Inorganic coagulation material water slurry is gypsum and short fiber mixed slurry, and other step and parameter are with embodiment 6.Short fiber is that length is the short fiber of 1～30mm.
Embodiment 11
Inorganic coagulation material water slurry is cement mortar, and other step and parameter are with embodiment 6.
Embodiment 12
Inorganic coagulation material water slurry is sulphate aluminium cement slurry, and other step and parameter are with embodiment 6.
Embodiment 13
Inorganic coagulation material water slurry is aluminate cement slurry, and other step and parameter are with embodiment 6.
Embodiment 14
Inorganic coagulation material water slurry is alkali slag cement slurry, and other step and parameter are with embodiment 6.
Embodiment 15
Inorganic coagulation material water slurry is air entraining cement slurry, and other step and parameter are with embodiment 6.
Embodiment 16
Inorganic coagulation material water slurry is foam slurry, and other step and parameter are with embodiment 6.
Embodiment 17
Inorganic coagulation material water slurry is foamed plastics cement mortar, and other step and parameter are with embodiment 6.
Embodiment 18
Inorganic coagulation material water slurry is cement mortar, and other step and parameter are with embodiment 6.
Embodiment 19
Inorganic coagulation material water slurry is sulphate aluminium cement mortar, and other step and parameter are with embodiment 6.
Embodiment 20
Inorganic coagulation material water slurry is aluminate cement mortar, and other step and parameter are with embodiment 6.
Embodiment 21
Inorganic coagulation material water slurry is alkali slag cement mortar, and other step and parameter are with embodiment 6.
Embodiment 22
Inorganic coagulation material water slurry is air entraining cement mortar, and other step and parameter are with embodiment 6.
Embodiment 23
Inorganic coagulation material water slurry is foamed cement mortar, and other step and parameter are with embodiment 6.
Embodiment 24
Inorganic coagulation material water slurry is foamed plastics cement mortar, and other step and parameter are with embodiment 6.
In above 10-24 embodiment, the concrete composition characteristic of inorganic coagulation material water slurry, equally also can be applicable in embodiment 1-5,7-9.
Embodiment 25
Biaxial movement form selects Kaplan mold simultaneously around main shaft and countershaft rotation, and the speed of main shaft rotation is 1: 1 with the ratio of the speed of countershaft rotation, and other step parameter is with embodiment 1.
Embodiment 26
Biaxial movement form selects Kaplan mold simultaneously around main shaft and countershaft rotation, and the speed of main shaft rotation is 4: 1 with the ratio of the speed of countershaft rotation, and other step parameter is with embodiment 1.
Embodiment 27
Biaxial movement form selects Kaplan mold simultaneously around main shaft and countershaft rotation, and the speed of main shaft rotation is 2: 1 with the ratio of the speed of countershaft rotation, and other step parameter is with embodiment 1.
Embodiment 28
Biaxial movement form selects Kaplan mold simultaneously around main shaft and countershaft rotation, and the speed of main shaft rotation is 8: 1 with the ratio of the speed of countershaft rotation, and other step parameter is with embodiment 1.
Embodiment 29
Biaxial movement form selects Kaplan mold simultaneously around main shaft and countershaft rotation, and the speed of main shaft rotation is 6: 1 with the ratio of the speed of countershaft rotation, and other step parameter is with embodiment 1.
Embodiment 30
Biaxial movement form selects Kaplan mold simultaneously around main shaft and countershaft rotation, and the speed of main shaft rotation is 8: 1 with the ratio of the speed of countershaft rotation, and other step parameter is with embodiment 1.
Embodiment 31
The speed that Kaplan mold turns main shaft rotation is 3 revs/min, and other step parameter is with embodiment 1.
Embodiment 32
The speed that Kaplan mold turns main shaft rotation is 25 revs/min, and other step parameter is with embodiment 1.
Embodiment 33
The speed that Kaplan mold turns main shaft rotation is 5 revs/min, and other step parameter is with embodiment 1.
Embodiment 34
The speed that Kaplan mold turns main shaft rotation is 8 revs/min, and other step parameter is with embodiment 1.
Embodiment 35
The speed that Kaplan mold turns main shaft rotation is 12 revs/min, and other step parameter is with embodiment 1.
Embodiment 36
Biaxial movement form selects Kaplan mold to rotate around the spindle simultaneously, form simultaneously that oscillate around countershaft, and the amplitude of waving is 6 degree, other step parameter is with embodiment 1.
Embodiment 37
Biaxial movement form selects Kaplan mold to rotate around the spindle simultaneously, form simultaneously that oscillate around countershaft, and the amplitude of waving is 300 degree, other step parameter is with embodiment 1.
Embodiment 38
Biaxial movement form selects Kaplan mold to rotate around the spindle simultaneously, form simultaneously that oscillate around countershaft, and the amplitude of waving is 60 degree, other step parameter is with embodiment 1.
Embodiment 39
Biaxial movement form selects Kaplan mold to rotate around the spindle simultaneously, form simultaneously that oscillate around countershaft, and the amplitude of waving is 100 degree, other step parameter is with embodiment 1.
Embodiment 40
Biaxial movement form selects Kaplan mold to rotate around the spindle simultaneously, form simultaneously that oscillate around countershaft, and the amplitude of waving is 180 degree, other step parameter is with embodiment 1.
The specific features of the biaxial movement in above 25-40 embodiment, equally also may be used in embodiment 2-24,41-51.
Embodiment 41
Slurry-rotating coating forming method of inorganic gelled material water slurry, comprises the following steps:
(1), according to the article shape of required making, prepare the inner chamber Kaplan mold corresponding with article shape;
(2) reinforce embedding in inorganic slurry with reinforced article intensity is set near mould inner surface in Kaplan mold;
(3) inorganic coagulation material water slurry injects in Kaplan mold;
(4) Kaplan mold, by orthogonal main shaft and two axial-movements of countershaft, wherein, around main shaft 360 degree rotations, is spent rotation or swings back and forth around countershaft around countershaft 360 simultaneously, makes inorganic coagulation material water slurry coat the inner surface of mould;
(5) inorganic coagulation material water slurry is hardened in the inner surface of Kaplan mold in mould motion process, and in motion process the fixed reinforce of inorganic slurry in goods body.
Reinforce is glass fiber mesh.
Embodiment 42
Reinforce is steel wire, and other step parameter is with embodiment 41.
Embodiment 42
Reinforce is wire netting, and other step parameter is with embodiment 41.
Embodiment 44
Reinforce is fibrous mesh cloth, and other step parameter is with embodiment 41.
Embodiment 45
Reinforce is porose nonwoven, and other step parameter is with embodiment 41.
The hole area of the grid hole of the reinforce of embodiment 41 to 45 is 2mm
2～10mm
2.
Also can as required, the hole area of the grid of glass fiber mesh or steel wire or wire netting or fibrous mesh cloth be made as to 1cm
2～100cm
2.
Also can be as required, the hole area of steel wire or wire netting is set to 100cm
2～200cm
2.
Glass fiber mesh or fibrous mesh cloth can also be first through pre-pasting or pre-soaking paste stiffeneds.
Embodiment 46
Slurry-rotating coating forming method of inorganic gelled material water slurry, comprises the following steps:
(1), according to the object shape of required making, prepare the inner chamber Kaplan mold corresponding with object shape;
(2) inorganic coagulation material water slurry injects Kaplan mold;
(3) at Kaplan mold inner chamber, precast support bar is set, and is temporarily fixed on Kaplan mold inner chamber;
(4) Kaplan mold, by orthogonal main shaft and two axial-movements of countershaft, wherein, around main shaft 360 degree rotations, is spent rotation or swings back and forth around countershaft around countershaft 360 simultaneously, makes inorganic coagulation material water slurry coat the inner surface of mould; In Kaplan mold rotary course, also mould is heated, heating slurry makes slurry temperature to 35～99 ℃, also mould is carried out coolingly, and the type of cooling adopts that air is cooling or water flowing is cooling, by mold cools down to room temperature;
(5) inorganic coagulation material water slurry aquation in Kaplan mold motion process is hardened in the inner surface of Kaplan mold, and inorganic coagulation material water slurry slip is cementing precast support bar in double-axle rotation process, and slurry curing disposed slurry and prefabricated component link into an integrated entity;
(6) demoulding.
Embodiment 47
Slurry-rotating coating forming method of inorganic gelled material water slurry, comprises the following steps:
(1), according to the inorganic coagulation material water slurry article shape of required making, prepare the inner chamber Kaplan mold corresponding with inorganic coagulation material water slurry article shape;
(2) in Kaplan mold, near mould inner surface, arrange and embed in inorganic coagulation material water slurry water slurry body to strengthen the reinforce of inorganic coagulation material water slurry product strength;
(3) inorganic coagulation material water slurry injects in Kaplan mold;
(4) Kaplan mold, by orthogonal main shaft and two axial-movements of countershaft, wherein, around main shaft 360 degree rotations, is spent rotation or swings back and forth around countershaft around countershaft 360 simultaneously, makes inorganic coagulation material water slurry coat the inner surface of mould; In Kaplan mold rotary course, also mould is heated, heating slurry makes slurry temperature to 35～99 ℃, also mould is carried out coolingly, and the type of cooling adopts that air is cooling or water flowing is cooling, by mold cools down to room temperature;
(5) inorganic coagulation material water slurry aquation in double-axle rotation process is hardened in the inner surface of Kaplan mold, and in double-axle rotation process the cementing reinforce of inorganic coagulation material water slurry, inorganic coagulation material water slurry is consolidated in body reinforce is cementing;
(6) demoulding.
Embodiment 48
Slurry-rotating coating forming method of inorganic gelled material water slurry, comprises the following steps:
(1), according to the inorganic coagulation material water slurry article shape of required making, prepare the inner chamber Kaplan mold corresponding with inorganic coagulation material water slurry article shape.
(2) the prefabricated attachment stretching out outside inorganic coagulation material water slurry goods passed to Kaplan mold wall or is hidden in Kaplan mold pit, in prefabricated attachment, being exposed to mould inner surface simultaneously
(3) inorganic coagulation material water slurry injects in Kaplan mold;
(4) Kaplan mold, by orthogonal main shaft and two axial-movements of countershaft, wherein, around main shaft 360 degree rotations, is spent rotation or swings back and forth around countershaft around countershaft 360 simultaneously, makes inorganic coagulation material water slurry coat the inner surface of mould; In Kaplan mold rotary course, also mould is heated, heating slurry makes slurry temperature to 35～99 ℃, also mould is carried out coolingly, and the type of cooling adopts that air is cooling or water flowing is cooling, by mold cools down to room temperature;
(5) inorganic coagulation material water slurry aquation in Kaplan mold motion process is hardened in the inner surface of Kaplan mold, and in double-axle rotation process the cementing prefabricated attachment of inorganic coagulation material water slurry in inorganic coagulation material water slurry body.
Embodiment 49
Slurry-rotating coating forming method of inorganic gelled material water slurry, comprises the following steps:
(1), according to the object shape of required making, prepare the inner chamber Kaplan mold corresponding with object shape;
(2) at Kaplan mold inner chamber, precast support plate is set, and is temporarily fixed on Kaplan mold inner chamber;
(3) inorganic coagulation material water slurry injects Kaplan mold; Or (2) (3) step is exchanged or (2) (3) step is carried out simultaneously;
(4) Kaplan mold, by orthogonal main shaft and two axial-movements of countershaft, wherein, around main shaft 360 degree rotations, is spent rotation or swings back and forth around countershaft around countershaft 360 simultaneously, makes inorganic coagulation material water slurry coat the inner surface of mould;
(5) inorganic coagulation material water slurry aquation in Kaplan mold motion process is hardened in the inner surface of Kaplan mold, and inorganic coagulation material water slurry slip is cementing precast support plate in double-axle rotation process, and slurry curing disposed slurry and prefabricated component link into an integrated entity;
(6) demoulding.
Embodiment 50
Slurry-rotating coating forming method of inorganic gelled material water slurry, comprises the following steps:
(1), according to the inorganic coagulation material water slurry article shape of required making, prepare the inner chamber Kaplan mold corresponding with inorganic coagulation material water slurry article shape;
(2) in Kaplan mold, near mould inner surface, arrange and embed in inorganic coagulation material water slurry water slurry body to strengthen the reinforce of inorganic coagulation material water slurry product strength;
(3) inorganic coagulation material water slurry injects in Kaplan mold;
(4) Kaplan mold, by orthogonal main shaft and two axial-movements of countershaft, wherein around main shaft 360 degree rotations, around countershaft 360 degree rotations, makes inorganic coagulation material water slurry coat the inner surface of mould simultaneously; In Kaplan mold rotary course, also mould is heated, heating slurry makes slurry temperature to 35～99 ℃, also mould is carried out coolingly, and the type of cooling adopts that air is cooling or water flowing is cooling, by mold cools down to room temperature;
(5) inorganic coagulation material water slurry aquation in double-axle rotation process is hardened in the inner surface of Kaplan mold, and in double-axle rotation process the cementing reinforce of inorganic coagulation material water slurry, inorganic coagulation material water slurry is consolidated in body reinforce is cementing;
(6) demoulding.
Embodiment 51
Slurry-rotating coating forming method of inorganic gelled material water slurry, comprises the following steps:
(1), according to the inorganic coagulation material water slurry article shape of required making, prepare the inner chamber Kaplan mold corresponding with inorganic coagulation material water slurry article shape.
(2) the prefabricated attachment stretching out outside inorganic coagulation material water slurry goods passed to Kaplan mold wall or is hidden in Kaplan mold pit, in prefabricated attachment, being exposed to mould inner surface simultaneously
(3) inorganic coagulation material water slurry injects in Kaplan mold;
(4) Kaplan mold is by orthogonal main shaft and two axial-movements of countershaft, wherein around main shaft 360 degree rotations, simultaneously around swinging back and forth around countershaft, inorganic coagulation material water slurry is coated in the inner surface Kaplan mold rotary course of mould also to be heated mould, heating slurry makes slurry temperature to 35～99 ℃, also mould is carried out coolingly, the type of cooling adopts that air is cooling or water flowing is cooling, by mold cools down to room temperature;
(5) inorganic coagulation material water slurry aquation in Kaplan mold motion process is hardened in the inner surface of Kaplan mold, and in double-axle rotation process the cementing prefabricated attachment of inorganic coagulation material water slurry in inorganic coagulation material water slurry body.
(6) demoulding.
Claims (33)
1. slurry-rotating coating forming method of inorganic gelled material water slurry, is characterized in that, comprises the following steps:
(1), according to the inorganic coagulation material article shape of required making, prepare the inner chamber Kaplan mold corresponding with inorganic coagulation material water slurry article shape;
(2) inorganic coagulation material water slurry injects Kaplan mold;
(3) Kaplan mold, by orthogonal main shaft and two axial-movements of countershaft, wherein, around main shaft 360 degree rotations, is spent rotation or swings back and forth around countershaft around countershaft 360 simultaneously, makes inorganic coagulation material water slurry coat the inner surface of mould;
(4) inorganic coagulation material water slurry aquation in Kaplan mold motion process is hardened in the inner surface of Kaplan mold, forms inorganic coagulation material water slurry hollow product;
(5) demoulding.
2. slurry-rotating coating forming method of inorganic gelled material water slurry, is characterized in that, comprises the following steps:
(1), according to the inorganic coagulation material water slurry article shape of required making, prepare the inner chamber Kaplan mold corresponding with inorganic coagulation material water slurry article shape;
(2) in Kaplan mold, near mould inner surface, arrange and embed in inorganic coagulation material water slurry to strengthen the reinforce of inorganic coagulation material water slurry product strength;
(3) inorganic coagulation material water slurry injects in Kaplan mold;
(4) Kaplan mold, by orthogonal main shaft and two axial-movements of countershaft, wherein, around main shaft 360 degree rotations, is spent rotation or swings back and forth around countershaft around countershaft 360 simultaneously, makes inorganic coagulation material water slurry coat the inner surface of mould;
(5) inorganic coagulation material water slurry aquation in Kaplan mold motion process is hardened in the inner surface of Kaplan mold, and in motion process the cementing reinforce of inorganic coagulation material water slurry being consolidated in inorganic coagulation material water slurry body;
(6) demoulding.
3. slurry-rotating coating forming method of inorganic gelled material water slurry, is characterized in that, comprises the following steps:
(1), according to the object shape of required making, prepare the inner chamber Kaplan mold corresponding with object shape;
(2) inorganic coagulation material water slurry compound injects Kaplan mold;
(3) Kaplan mold, by orthogonal main shaft and two axial-movements of countershaft, wherein, around main shaft 360 degree rotations, is spent rotation or swings back and forth around countershaft around countershaft 360 simultaneously, makes inorganic coagulation material water slurry coat the inner surface of mould;
(4) inorganic coagulation material water slurry aquation is hardened in the inner surface of Kaplan mold, forms inorganic coagulation material water slurry compound hollow product;
(5) demoulding.
4. slurry-rotating coating forming method of inorganic gelled material water slurry, is characterized in that, comprises the following steps:
(1), according to the object shape of required making, prepare the inner chamber Kaplan mold corresponding with object shape;
(2) at Kaplan mold inner chamber, precast support bar is set or/and precast support plate or muscle, silk or rope, and is temporarily fixed on Kaplan mold inner chamber;
(3) inorganic coagulation material water slurry injects Kaplan mold; Or (2) (3) step is exchanged or (2) (3) step is carried out simultaneously;
(4) Kaplan mold, by orthogonal main shaft and two axial-movements of countershaft, wherein, around main shaft 360 degree rotations, is spent rotation or swings back and forth around countershaft around countershaft 360 simultaneously, makes inorganic coagulation material water slurry coat the inner surface of mould;
(5) inorganic coagulation material water slurry aquation in Kaplan mold motion process is hardened in the inner surface of Kaplan mold, inorganic coagulation material water slurry slip in double-axle rotation process cementing precast support bar or and precast support plate or muscle, silk or rope, slurry curing disposed slurry and prefabricated component link into an integrated entity;
(6) demoulding.
5. slurry-rotating coating forming method of inorganic gelled material water slurry, is characterized in that, comprises the following steps:
(1), according to the inorganic coagulation material water slurry article shape of required making, prepare the inner chamber Kaplan mold corresponding with inorganic coagulation material water slurry article shape;
(2) in Kaplan mold, near mould inner surface, arrange and embed in inorganic coagulation material water slurry water slurry body to strengthen the reinforce of inorganic coagulation material water slurry product strength;
(3) inorganic coagulation material water slurry injects in Kaplan mold;
(4) Kaplan mold, by orthogonal main shaft and two axial-movements of countershaft, wherein, around main shaft 360 degree rotations, is spent rotation or swings back and forth around countershaft around countershaft 360 simultaneously, makes inorganic coagulation material water slurry coat the inner surface of mould;
(5) inorganic coagulation material water slurry aquation in double-axle rotation process is hardened in the inner surface of Kaplan mold, and in double-axle rotation process the cementing reinforce of inorganic coagulation material water slurry, inorganic coagulation material water slurry is consolidated in body reinforce is cementing;
(6) demoulding.
6. slurry-rotating coating forming method of inorganic gelled material water slurry, is characterized in that, comprises the following steps:
(1), according to the inorganic coagulation material water slurry article shape of required making, prepare the inner chamber Kaplan mold corresponding with inorganic coagulation material water slurry article shape;
(2) the prefabricated attachment stretching out outside inorganic coagulation material water slurry goods passed to Kaplan mold wall or is hidden in Kaplan mold pit, in prefabricated attachment, being exposed to mould inner surface simultaneously
(3) inorganic coagulation material water slurry injects in Kaplan mold;
(4) Kaplan mold, by orthogonal main shaft and two axial-movements of countershaft, wherein, around main shaft 360 degree rotations, is spent rotation or swings back and forth around countershaft around countershaft 360 simultaneously, makes inorganic coagulation material water slurry coat the inner surface of mould;
(5) inorganic coagulation material water slurry aquation in Kaplan mold motion process is hardened in the inner surface of Kaplan mold, and in double-axle rotation process the cementing prefabricated attachment of inorganic coagulation material water slurry in inorganic coagulation material water slurry body;
(6) demoulding.
7. according to the slurry-rotating coating forming method of inorganic gelled material water slurry described in the arbitrary claim of claim 1 to 6, it is characterized in that, described inorganic coagulation material water slurry is that gypsum cement mixes slurry.
8. according to the slurry-rotating coating forming method of inorganic gelled material water slurry described in the arbitrary claim of claim 1 to 6, it is characterized in that, described inorganic coagulation material water slurry is sulphate aluminium cement slurry.
9. according to the slurry-rotating coating forming method of inorganic gelled material water slurry described in the arbitrary claim of claim 1 to 6, it is characterized in that, described inorganic coagulation material water slurry is aluminate cement slurry.
10. according to the slurry-rotating coating forming method of inorganic gelled material water slurry described in the arbitrary claim of claim 1 to 6, it is characterized in that, described inorganic coagulation material water slurry is alkali slag cement slurry.
11. according to the slurry-rotating coating forming method of inorganic gelled material water slurry described in the arbitrary claim of claim 1 to 6, it is characterized in that, described inorganic coagulation material water slurry is air entraining cement slurry.
12. according to the slurry-rotating coating forming method of inorganic gelled material water slurry described in the arbitrary claim of claim 1 to 6, it is characterized in that, described inorganic coagulation material water slurry is foam slurry.
13. according to the slurry-rotating coating forming method of inorganic gelled material water slurry described in the arbitrary claim of claim 1 to 6, it is characterized in that, described inorganic coagulation material water slurry is foamed plastics cement mortar.
14. according to the slurry-rotating coating forming method of inorganic gelled material water slurry described in the arbitrary claim of claim 1 to 6, it is characterized in that, described inorganic coagulation material water slurry is cement mortar.
15. according to the slurry-rotating coating forming method of inorganic gelled material water slurry described in the arbitrary claim of claim 1 to 6, it is characterized in that, described inorganic coagulation material water slurry is sulphate aluminium cement mortar.
16. according to the slurry-rotating coating forming method of inorganic gelled material water slurry described in the arbitrary claim of claim 1 to 6, it is characterized in that, described inorganic coagulation material water slurry is aluminate cement mortar.
17. according to the slurry-rotating coating forming method of inorganic gelled material water slurry described in the arbitrary claim of claim 1 to 6, it is characterized in that, described inorganic coagulation material water slurry is alkali slag cement mortar.
18. according to the slurry-rotating coating forming method of inorganic gelled material water slurry described in the arbitrary claim of claim 1 to 6, it is characterized in that, described inorganic coagulation material water slurry is air entraining cement mortar.
19. according to the slurry-rotating coating forming method of inorganic gelled material water slurry described in the arbitrary claim of claim 1 to 6, it is characterized in that, described inorganic coagulation material water slurry is foamed cement mortar.
20. according to the slurry-rotating coating forming method of inorganic gelled material water slurry described in the arbitrary claim of claim 1 to 6, it is characterized in that, described inorganic coagulation material water slurry is foamed plastics cement mortar.
21. according to the slurry-rotating coating forming method of inorganic gelled material water slurry described in the arbitrary claim of claim 1 to 6, it is characterized in that, when Kaplan mold is during simultaneously around main shaft and countershaft rotation, the speed of main shaft rotation is 1～4:1 with the ratio of the speed of countershaft rotation.
22. according to the slurry-rotating coating forming method of inorganic gelled material water slurry described in the arbitrary claim of claim 1 to 6, it is characterized in that, when Kaplan mold is during simultaneously around main shaft and countershaft rotation, the speed of main shaft rotation is 4:1～8:1 with the ratio of the speed of countershaft rotation.
23. according to the slurry-rotating coating forming method of inorganic gelled material water slurry described in the arbitrary claim of claim 1 to 6, it is characterized in that, when Kaplan mold is during simultaneously around main shaft and countershaft rotation, the speed rotating around the spindle is 2:1 with the ratio of the speed of rotating around countershaft.
24. according to the slurry-rotating coating forming method of inorganic gelled material water slurry described in the arbitrary claim of claim 1 to 6, it is characterized in that, the speed that Kaplan mold turns main shaft rotation is 3～25 revs/min.
25. according to the slurry-rotating coating forming method of inorganic gelled material water slurry described in the arbitrary claim of claim 1 to 6, it is characterized in that, when Kaplan mold rotates around the spindle, when countershaft oscillates, the amplitude of waving is 6 degree to 300 degree simultaneously.
26. according to the slurry-rotating coating forming method of inorganic gelled material water slurry described in the arbitrary claim of claim 2 to 5, it is characterized in that, described reinforce is glass fiber mesh or steel wire or wire netting or fibrous mesh cloth.
27. according to the slurry-rotating coating forming method of inorganic gelled material water slurry described in the arbitrary claim of claim 2 to 5, it is characterized in that, described reinforce is porose nonwoven.
28. slurry-rotating coating forming method of inorganic gelled material water slurries according to claim 26, is characterized in that, the hole area of the grid of glass fiber mesh or steel wire or wire netting or fibrous mesh cloth is 2mm
2～10mm
2.
29. slurry-rotating coating forming method of inorganic gelled material water slurries according to claim 26, is characterized in that, the hole area of the grid of glass fiber mesh or steel wire or wire netting or fibrous mesh cloth is 1cm
2～100cm
2.
30. slurry-rotating coating forming method of inorganic gelled material water slurries according to claim 26, is characterized in that, the hole area of the grid of glass fiber mesh or steel wire or wire netting or fibrous mesh cloth is 100cm
2～200cm
2.
31. according to the slurry-rotating coating forming method of inorganic gelled material water slurry described in claim 1 or 6, it is characterized in that, in step (3) Kaplan mold rotary course, also mould is heated, and heating slurry makes slurry temperature to 35～99 ℃.
32. slurry-rotating coating forming method of inorganic gelled material water slurries according to claim 31, is characterized in that, also mould are carried out coolingly after step (3) heating, and the type of cooling adopts that air is cooling or water flowing is cooling, by mold cools down to room temperature.
33. slurry-rotating coating forming method of inorganic gelled material water slurries according to claim 26, is characterized in that, described glass fiber mesh or fibrous mesh cloth are glass fiber mesh or the fibrous mesh cloths through pre-pasting or pre-soaking paste stiffened.
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| CN86107043A (en) * | 1986-10-14 | 1988-04-27 | 利维奥阿尔博·杜彼蒂特弗恩特斯 | But the method and apparatus of the hollow body of preparation hardened material and the product of producing with above-mentioned method and apparatus |
| WO2001060760A1 (en) * | 2000-02-16 | 2001-08-23 | Denki Kagaku Kogyo Kabushiki Kaisha | Cement mortar and shooting material |
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| RO121262B1 (en) * | 2003-10-13 | 2007-02-28 | Dami Prod S.R.L. | Process for obtaining concrete products |
| JP2009073697A (en) * | 2007-09-21 | 2009-04-09 | Ube Ind Ltd | High-strength concrete composition for centrifugal force molding and its manufacturing method |
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| CN86107043A (en) * | 1986-10-14 | 1988-04-27 | 利维奥阿尔博·杜彼蒂特弗恩特斯 | But the method and apparatus of the hollow body of preparation hardened material and the product of producing with above-mentioned method and apparatus |
| WO2001060760A1 (en) * | 2000-02-16 | 2001-08-23 | Denki Kagaku Kogyo Kabushiki Kaisha | Cement mortar and shooting material |
| CN1394728A (en) * | 2001-07-05 | 2003-02-05 | 李景彬 | Method for making high-strength superlight building external decorative member by utilizing soft mould and matching it with hard mould |
| CN1431088A (en) * | 2003-02-17 | 2003-07-23 | 姚秋海 | Mfg. method of automatic molding cement tube with thin wall |
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