CN102294190B - Magnetic powder vacuum mixer - Google Patents

Magnetic powder vacuum mixer Download PDF

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Publication number
CN102294190B
CN102294190B CN201110168659.4A CN201110168659A CN102294190B CN 102294190 B CN102294190 B CN 102294190B CN 201110168659 A CN201110168659 A CN 201110168659A CN 102294190 B CN102294190 B CN 102294190B
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feed bin
frame
magnetic powder
lifting platform
lifting
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CN102294190A (en
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姚秀林
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DawnMAG Co., Ltd.
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DAWNMAG Co Ltd
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Abstract

The invention discloses a magnetic powder vacuum mixer. The mixer comprises a frame, a mixing device, a hydraulic driving device, a condensation recovering device, a heating device and an electric controlling device. The mixing device comprises a material chamber, a lifting platform, a main motor, a transmission shaft, a stirring mechanism, a material chamber cap and a discharging port. The hydraulic driving device comprises a hydraulic oil pump, a sliding plate, a horizontal hydraulic cylinder, a slideway, a sliding sleeve and a lifting hydraulic cylinder. The condensation recovering device comprises a condensing machine set, a vacuum pump, a vacuum valve, a recovering tank and pipelines. The heating device comprises a heater, a heat circulating pump and a heat conducting water pipe. The electric controlling device comprises an electric controlling box and a frequency converter. The material chamber cap is provided with a gas discharging valve, two through holes and a camera hole. A display screen is arranged on one side of the lifting platform. With the mixer provided by the invention, magnetic powder can be prevented from being oxidized during a mixing procedure, the cost of nitrogen protection can be saved, and the product quality can be ensured. With the condensation recovering device, acetone can be recovered and reused, such that the production cost is saved, and the production process is green and environment-friendly.

Description

A kind of magnetic powder vacuum mixer
Technical field
The present invention relates to the mixing equipment for the compressing technique of bonded permanent magnet, specifically, relate to a kind of magnetic powder vacuum mixer.
Background technology
The magnetic mixing and blending machine is applied to the batch mixing program in the compressing technique of bonded permanent magnet as the special equipment of boned neodymium iron boron permanent magnet.Traditional magnetic mixing and blending machine is that the raw material rare earth permanent magnet powder is mixed under the protection of nitrogen with epoxy adhesive, has following defective: 1, when batch production, difference can appear in the quality of product; 2, in order to prevent rare earth permanent magnet powder oxidation in whipping process, use nitrogen protection, expense is high, has increased production cost; 3, in the batch mixing process, a large amount of acetone gas that volatilize as the acetone of solvent can not reclaim effectively, not only produce waste, more can be to environment, staff's health of human body is produced harm greatly.
Summary of the invention
The technical problem to be solved in the present invention is to overcome defects, provides a kind of and both can guarantee product quality, can reclaim acetone gas again, environmental protection, the magnetic powder vacuum mixer that reduces production costs.
For addressing the above problem, the technical solution adopted in the present invention is:
A kind of magnetic powder vacuum mixer comprises frame and rack-mounted mixing device, heater, electric control gear, it is characterized in that: also be provided with on described frame for the condensate recovery system that reclaims acetone gas;
Described mixing device comprises rack-mounted feed bin, be arranged on the feed bin top lifting platform, be arranged on the main motor on the lifting platform end face, the power transmission shaft that is connected with main motor-driven, the rabbling mechanism that is connected with the power transmission shaft lower end, be arranged on the discharging opening that feed bin on feed bin covered, was arranged on bin bottom; Power transmission shaft vertically runs through lifting platform and feed bin lid; Power transmission shaft is arranged with connector outward, and the upper end of connector is connected with the lifting platform bottom surface, and the lower end of connector is connected with the feed bin hd top face; Discharging opening is equipped with the discharging switch; Be provided with the feed bin interlayer in the bulkhead of described feed bin;
Described condensate recovery system comprises the condensation unit and the vavuum pump that are arranged on frame, be arranged on vacuum valve that feed bin covers and vacuum meter, rack-mounted recycling can, between vavuum pump and vacuum valve, between vavuum pump and recycling can, respectively by pipeline communication, recycling can is provided with liquid valve.
Say further:
Also be provided with fluid pressure drive device on described frame; Described fluid pressure drive device comprises the hydraulic oil pump that is arranged in frame, be used for controlling the feed bin hydraulic drive mechanism that feed bin moves horizontally and the lifting hydraulic drive mechanism that is used for controlling lifting of lifting table; Described feed bin hydraulic drive mechanism comprises the sliding panel that is fixedly connected with bin bottom, the horizontal hydraulic cylinder that is arranged on the sliding panel both sides, and the front end of the piston rod of horizontal hydraulic cylinder is connected on sliding panel; The lifting hydraulic drive mechanism comprises the vertical slideway that is arranged on frame, the sliding sleeve that matches with slideway and rack-mounted lifting hydraulic cylinder, and sliding sleeve is fixed on lifting platform.
Described heater comprises heater, the hot recycle pump that is arranged on frame and the thermal conductive water pipe who is communicated with heater, hot recycle pump and feed bin interlayer.
Described electric control gear comprises electric cabinet and the frequency converter that is arranged on frame.
Described feed bin covers and is provided with vent valve.
Described feed bin covers and is provided with two through holes, and one of them through hole is charging door, and the another one through hole is observation panel.
Described feed bin covers and is provided with the hole of making a video recording.
Be provided with the fixing seal device between described feed bin top and feed bin lid; The fixing seal device is several equally distributed fastening bolts.
Be provided with display screen on described lifting platform.
Owing to having adopted technique scheme; compared with prior art; the present invention can make to adsorb under rare earth permanent magnet powder and epoxy adhesive vacuum condition and mix; binding agent is evenly distributed, and has guaranteed the even containing of binding agent to rare earth permanent magnet powder, simultaneously; under vacuum condition, batch mixing can prevent that rare earth permanent magnet powder is oxidized in whipping process; save the expense of using nitrogen protection, can not only reduce production costs, can also guarantee the difference that product can not occur because of batch production.In addition, the present invention is provided with condensate recovery system, the acetone gas that volatilizes can be reclaimed, the rate of recovery can reach 70%-80%, can not only save production cost, and also can avoid the acetone gas contaminated air, harm staff's health of human body is realized environmental protection, working environment is pollution-free.
The present invention will be further described below in conjunction with the drawings and specific embodiments.
Description of drawings
Fig. 1 is the perspective view of an embodiment of the present invention;
Fig. 2 is the structural representation of an embodiment of the present invention;
Fig. 3 is the front view of Fig. 2;
Fig. 4 is the top view of Fig. 2;
Fig. 5 is the structural representation of feed bin described in embodiments of the invention.
In figure: the 1-sliding panel; The 2-connector; The 3-feed bin; 4-feed bin lid; The 5-hole of making a video recording; The 6-through hole; The 7-vent valve; The 8-display screen; The 9-lifting platform; The 10-sliding sleeve; 11-master's motor; The 12-slideway; The 13-heater; The 14-vavuum pump; 15-condensation unit; The 16-electric cabinet; The 17-lifting hydraulic cylinder; The 18-hydraulic oil pump; The 19-pipeline; The 20-frequency converter; The 21-hot recycle pump; The 22-frame; The 23-liquid valve; The 24-recycling can; The 25-vacuum valve; The 26-horizontal hydraulic cylinder; The 27-vacuum meter; The 28-thermal conductive water pipe; The 29-power transmission shaft; The 30-discharging opening; The 31-rabbling mechanism; 32-discharging switch; The 33-fastening bolt; 34-feed bin interlayer.
The specific embodiment
Embodiment:
A kind of magnetic powder vacuum mixer as Fig. 1-shown in Figure 5, comprises frame 22 and is arranged on mixing device, fluid pressure drive device, condensate recovery system, heater and electric control gear on frame 22.
Mixing device comprises the feed bin 3 that is arranged on frame 22, be arranged on the lifting platform 9 of feed bin 3 tops, be arranged on the main motor 11 on lifting platform 9 end faces, the power transmission shaft 29 that is in transmission connection with main motor 11, the rabbling mechanism 31 that is connected with power transmission shaft 29 lower ends, be arranged on the feed bin lid 4 on feed bin 3, be arranged on the discharging opening 30 of feed bin 3 bottoms.Power transmission shaft 29 vertically runs through lifting platform 9 and feed bin lid 4.The outer connector 2 that is arranged with of power transmission shaft 29, the upper end of connector 2 is connected with lifting platform 9 bottom surfaces, and the lower end of connector 2 is covered 4 end faces with feed bin and is connected.Like this, feed bin lid 4 will be along with lifting platform 9 liftings.Discharging opening 30 is equipped with discharging switch 32.Be provided with feed bin interlayer 34 in the bulkhead of feed bin 3.Be provided with the fixing seal device between feed bin 3 tops and feed bin lid 4.In the present embodiment, the fixing seal device is several equally distributed fastening bolts 33.
Condensate recovery system comprises the condensation unit 15 and the vavuum pump 14 that are arranged on frame 22, be arranged on vacuum valve 25 and vacuum meter 27 on feed bin lid 4, be arranged on the recycling can 24 on frame 22, between vavuum pump 14 and vacuum valve 25, be communicated with by pipeline 19 respectively between vavuum pump 14 and recycling can 24, recycling can 24 is provided with liquid valve 23.
Fluid pressure drive device comprises the hydraulic oil pump 18 that is arranged in frame 22, the feed bin hydraulic drive mechanism that is connected with feed bin 3 bottom surfaces, the lifting hydraulic drive mechanism that is in transmission connection with lifting platform 9.The feed bin hydraulic drive mechanism comprises the sliding panel 1 that is connected with the feed bin bottom surface, the horizontal hydraulic cylinder 26 that is arranged on sliding panel 1 both sides, and the front end of horizontal hydraulic cylinder 26 piston rods is connected on sliding panel 1.The lifting hydraulic drive mechanism comprises slideway 12, the sliding sleeve 10 that matches with slideway 12 that is arranged on frame and is arranged on lifting hydraulic cylinder 17 on frame 22; Sliding sleeve 12 is fixed on lifting platform 9.The side of lifting platform 9 is equipped with a display screen 8.
Heater comprises heater 13, the hot recycle pump 21 that is arranged on frame and the thermal conductive water pipe 28 who is communicated with heater 13, hot recycle pump 21 and feed bin interlayer 34.
Electric control gear comprises electric cabinet 16 and the frequency converter 20 that is arranged on frame.
In the present embodiment, feed bin lid 4 is provided with vent valve 7, shooting hole 5 and two through holes 6.Shooting is equipped with a camera in the hole, and camera is connected with display screen 8.Display screen 8 can present image by the signal that camera transmits, and facilitates the staff to observe the interior working condition of feed bin 3.In two through holes 6, a through hole 6 is charging doors, and another one through hole 6 is observation panels, is provided with illuminating lamp on observation panel.
Before machine work, whether the rotation direction that needs to check main motor 11 and vavuum pump 14 meets the requirements.Then whether check in heater topped up with water to guarantee the interior topped up with water of heater 13, open hot recycle pump 21, open the vent valve 7 on feed bin lid 4, so that Bas Discharged, guarantee that all circulating lines fill with water.Operating temperature as required, the optimum temperature of heater heating are 45 degree.Next guarantee again topped up with water in condensation unit 15, then set according to actual needs best cryogenic temperature 4 degree, when if operating ambient temperature is spent lower than 0 or really need to add 10 liters of absolute alcohols below Temperature Setting 0 degree in condensation unit 15, or use anti-icing fluid with anti-freeze.
After heater and condensate recovery system move to design temperature, begin normal operation.The staff first pours rare earth permanent magnet powder in feed bin 3 into from the charging door on feed bin lid 4, then pours deployed binding agent into, then charging door is sealed.The staff controls main motor 11, the speed that main motor 11 speed settings per minute 12 turn by electric cabinet 16 and frequency converter 20.Main motor 11 drives power transmission shaft 29 and rotates, and power transmission shaft 29 drives rabbling mechanism 31 and rotates, and begins mixed powder work.Mixed powder is after 10 minutes, and the staff improves main motor 11 rotating speeds again and turns to per minute 20, opens 3 heating of heater feed hopper, and simultaneously, the open cold condensation reclaiming system extracts the acetone in feed bin 3.In vavuum pump 14 work, can be in vacuum environment of the interior formation of feed bin 3.In vacuum environment, rare earth permanent magnet powder just can be not oxidized in the process that stirs, and saved the expense of traditional nitrogen protection, saved production cost.
When opening heater, hot recycle pump 21 work, the hot water of heater 13 heating under the work of hot recycle pump 21 in heater 13, heating pipe 28, complete circulation of the interior formation of feed bin interlayer 34, like this with regard to the heating raw materials in feed hopper 3.During the open cold condensation reclaiming system, need first open vacuum valve 25, then open vavuum pump 14.Acetone under the effect of vavuum pump 14 through piping 19 to condensation unit 15, cooling formation liquid, then flow in recycling cans 24 through piping 19.The staff observes the open amount of vacuum valve 25 by vacuum meter 27.Usually, the open amount of vacuum valve 25 must not be greater than 1/2, otherwise acetone can not get fully coolingly just being got rid of by vavuum pump 14, contaminated environment.Reclaim to store the recycling can 24 of acetone, opened liquid valve 23 every 15 minutes, acetone is standby from collecting after liquid valve 23 flows out.Like this, can not only save production cost, also can avoid the acetone gas contaminated air, harm staff's health of human body is realized environmental protection, working environment is pollution-free.
After 1.5 hours, the rare earth permanent magnet powder in feed bin 3 is dry, caking slowly, at this moment, needs to improve main motor 11 rotating speeds.The staff transfers to main motor 11 rotating speeds between 50-60 turns by electric cabinet 16 and frequency converter 20, the rare earth permanent magnet powder of broken caking.After about 15 minutes, the rare earth permanent magnet powder blocking loosening becomes graininess.This time, the staff closes vavuum pump 14 and hot recycle pump 21 successively, open the vent valve 7 on feed bin 3, then close main motor 11, open discharging opening 30 on feed bin 3 bottom surfaces by discharging switch 32 at last, by discharging opening 30 blowings, in blowing, open main motor 11, and be 10 rev/mins with its speed setting, the beginning automatic discharging, blowing is closed main motor 11 after finishing.
In the whole course of work, the staff can observe by the observation panel that feed bin covers on 4, also can be by the concrete condition in image viewing material 3 storehouses that present on display screen 8.
When needing cleaning feed bin 3, need first the fastening bolt 33 between feed bin 3 and feed bin lid 4 to be opened, the staff controls hydraulic oil pump 18 work by electric cabinet 16.Under the effect of hydraulic oil pump 18, lifting hydraulic cylinder 17 drives lifting platform 9 and rises along slideway 12.Because lifting platform 9 and feed bin lid 4 is to link together by connector 2, so along with the rise of lifting platform 9, main motor 11, power transmission shaft 29, rabbling mechanism 31, feed bin lid 4 rise together, until nethermost rabbling mechanism 31 is higher than feed bin 3 upper ends.Then stretch out work at the piston rod of controlling horizontal hydraulic cylinder 26, promote sliding panel 1 and outwards move, until adapt to the needs of cleaning work.After cleaning out, first pass through horizontal hydraulic cylinder 26 with feed bin 3 returns, then by lifting hydraulic cylinder 17, lifting platform 9 is put down.By the time feed bin lid 4 coordinates completely with feed bin 3, and all fastening bolts 33 is fastening, and feed bin covers 4 and just seals with feed bin 3 like this, and cleaning work is completed.

Claims (1)

1. magnetic powder vacuum mixer comprises frame (22) and is arranged on mixing device, heater, electric control gear on frame (22), it is characterized in that: also be provided with on described frame (22) for the condensate recovery system that reclaims acetone gas;
Described mixing device comprises rack-mounted feed bin (3), be arranged on feed bin (3) top lifting platform (9), be arranged on main motor (11) on lifting platform (9) end face, the power transmission shaft (29) that is in transmission connection with main motor (11), the rabbling mechanism (31) that is connected with power transmission shaft (29) lower end, be arranged on feed bin on feed bin (3) and cover (4), be arranged on the discharging opening (30) bottom feed bin (3); Power transmission shaft (29) vertically runs through lifting platform (9) and feed bin lid (4); The outer connector (2) that is arranged with of power transmission shaft (29), the upper end of connector (2) is connected with lifting platform (9) bottom surface, and the lower end of connector (2) is covered (4) end face with feed bin and is connected; Discharging opening (30) is equipped with discharging switch (32); Be provided with feed bin interlayer (34) in the bulkhead of described feed bin (3);
Described condensate recovery system comprises the condensation unit (15) and the vavuum pump (14) that are arranged on frame (22), be arranged on vacuum valve (25) and vacuum meter (27) on feed bin lid (4), be arranged on the recycling can (24) on frame (22), between vavuum pump (14) and vacuum valve (25), be communicated with by pipeline (19) respectively between vavuum pump (14) and recycling can (24), recycling can (24) is provided with liquid valve (23).
2. magnetic powder vacuum mixer according to claim 1, it is characterized in that: described frame also is provided with fluid pressure drive device on (22); Described fluid pressure drive device comprises the hydraulic oil pump (18) that is arranged in frame (22), be used for controlling the feed bin hydraulic drive mechanism that feed bin (3) moves horizontally and the lifting hydraulic drive mechanism that is used for controlling lifting platform (9) lifting; Described feed bin hydraulic drive mechanism comprises the sliding panel (1) that is fixedly connected with bin bottom, the horizontal hydraulic cylinder (26) that is arranged on sliding panel (1) both sides, and the front end of the piston rod of horizontal hydraulic cylinder (26) is connected on sliding panel (1); The lifting hydraulic drive mechanism comprises vertical slideway (12), the sliding sleeve (10) that matches with slideway (12) that is arranged on frame and is arranged on lifting hydraulic cylinder (17) on frame (22), and sliding sleeve (10) is fixed on lifting platform (9).
3. magnetic powder vacuum mixer according to claim 2 is characterized in that: the thermal conductive water pipe (28) that described heater comprises heater (13), the hot recycle pump (21) that is arranged on frame and is communicated with heater (13), hot recycle pump (21) and feed bin interlayer (34).
4. magnetic powder vacuum mixer according to claim 3, it is characterized in that: described electric control gear comprises electric cabinet (16) and the frequency converter (20) that is arranged on frame.
5. according to claim 1 or 4 described magnetic powder vacuum mixers, is characterized in that: be provided with vent valve (7) on described feed bin lid (4).
6. according to claim 1 or 4 described magnetic powder vacuum mixers is characterized in that: be provided with two through holes (6) on described feed bin lid (4), one of them through hole (6) is charging door, and another one through hole (6) is observation panel.
7. according to claim 1 or 4 described magnetic powder vacuum mixers, is characterized in that: be provided with the hole (5) of making a video recording on described feed bin lid (4).
8. according to claim 1 or 4 described magnetic powder vacuum mixers, is characterized in that: be provided with the fixing seal device between described feed bin (3) top and feed bin lid (4); The fixing seal device is several equally distributed fastening bolts (33).
9. according to claim 1 or 4 described magnetic powder vacuum mixers, is characterized in that: be provided with display screen (8) on described lifting platform (9).
CN201110168659.4A 2011-06-22 2011-06-22 Magnetic powder vacuum mixer Active CN102294190B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN102294190B true CN102294190B (en) 2013-06-12

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CN104874788A (en) * 2015-06-01 2015-09-02 苏州市东泰磁业有限公司 Neodymium-iron-boron magnetic powder granulator
CN107919200B (en) * 2017-11-03 2020-06-26 赵宇靖 Method for preparing sintered RETMB permanent magnetic powder
CN108355574A (en) * 2018-04-12 2018-08-03 茹少鹏 A kind of energy-saving more motors stirring units of car repair manufacture
CN110947310A (en) * 2018-09-27 2020-04-03 湖南嘉业达电子有限公司 Thick liquids processingequipment is used in preparation of piezoceramics ba piece
CN110917971A (en) * 2019-11-25 2020-03-27 衡阳县共兴油脂有限公司 Vacuum mixing homogenizer for vegetable oil
CN112452276A (en) * 2020-11-05 2021-03-09 山东道恩钛业有限公司 Laboratory reaction device for acidolysis of titanium slag and titanium ore
CN114099767A (en) * 2021-10-12 2022-03-01 湖北兵兵药业(集团)有限公司 Liquid wound dressing with antibacterial and anti-inflammatory functions and preparation method thereof
CN114188140A (en) * 2021-11-18 2022-03-15 绵阳西磁科技有限公司 Preparation method of bonded samarium cobalt magnet and vacuum stirring device thereof

Citations (4)

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Publication number Priority date Publication date Assignee Title
GB1532920A (en) * 1976-10-07 1978-11-22 Koppelman Edward Apparatus for and method of aging alcoholic liquor
CN2635316Y (en) * 2003-05-26 2004-08-25 广州欧仕特建材科技有限公司 Artificial stone special vacuum stirrer
CN201565274U (en) * 2009-10-14 2010-09-01 广州兰格电气设备有限公司 Vacuum stirring machine with temperature detecting device
CN201823501U (en) * 2010-10-28 2011-05-11 林永乐 Hydraulic lifting device of mixer

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1532920A (en) * 1976-10-07 1978-11-22 Koppelman Edward Apparatus for and method of aging alcoholic liquor
CN2635316Y (en) * 2003-05-26 2004-08-25 广州欧仕特建材科技有限公司 Artificial stone special vacuum stirrer
CN201565274U (en) * 2009-10-14 2010-09-01 广州兰格电气设备有限公司 Vacuum stirring machine with temperature detecting device
CN201823501U (en) * 2010-10-28 2011-05-11 林永乐 Hydraulic lifting device of mixer

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