CN207495296U - An automatic freezing and deburring machine - Google Patents
An automatic freezing and deburring machine Download PDFInfo
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- CN207495296U CN207495296U CN201720823210.XU CN201720823210U CN207495296U CN 207495296 U CN207495296 U CN 207495296U CN 201720823210 U CN201720823210 U CN 201720823210U CN 207495296 U CN207495296 U CN 207495296U
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- 238000005507 spraying Methods 0.000 claims description 15
- 238000006243 chemical reaction Methods 0.000 claims description 8
- 238000000227 grinding Methods 0.000 claims description 4
- 230000008054 signal transmission Effects 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims description 4
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Abstract
Description
【技术领域】【Technical field】
本实用新型涉及切割加工设备领域,特别涉及一种自动冷冻去毛边机。The utility model relates to the field of cutting and processing equipment, in particular to an automatic freezing and deburring machine.
【背景技术】【Background technique】
传统去毛边机在工作时通常不具有工作循环,需要进行多步骤操作,步骤复杂。Traditional deburring machines usually do not have a working cycle when they work, and require multi-step operations with complicated steps.
【实用新型内容】【Content of utility model】
为了克服上述问题,本实用新型提出一种可解决上述问题的自动冷冻去毛边机。In order to overcome the above-mentioned problems, the utility model proposes an automatic freezing and deburring machine which can solve the above-mentioned problems.
本实用新型解决上述技术问题提供的一种技术方案是:提供一种自动冷冻去毛边机,用于打磨加工件,其特征在于:包括上机柜和下机柜,上机柜和下机柜连通,上机柜包括动力系统、喷射装置和转动承台,动力系统驱动喷射装置和转动承台,喷射装置位于转动承台上方,下机柜包括循环箱和电路系统,循环箱位于转动承台下方,循环箱与喷射装置连通,电路系统与动力系统、控制器、转动承台、循环箱和喷射装置均电连接,实现相互之间的电信号传输。A technical solution provided by the utility model to solve the above technical problems is: to provide an automatic freezing and deburring machine for grinding workpieces, which is characterized in that: it includes an upper cabinet and a lower cabinet, the upper cabinet and the lower cabinet are connected, and the upper cabinet Including the power system, spraying device and rotating platform, the power system drives the spraying device and the rotating platform, the spraying device is located above the rotating platform, the lower cabinet includes the circulation box and the circuit system, the circulation box is located under the rotating platform, the circulation box and the injection The device is connected, and the circuit system is electrically connected with the power system, the controller, the rotating platform, the circulation box and the spraying device, so as to realize mutual electric signal transmission.
优选地,所述上机柜进一步包括轴承杆,轴承杆一端连接动力系统,轴承杆的中部固定连接转动承台,动力系统为轴承杆的转动提供动力。Preferably, the upper cabinet further includes a bearing rod, one end of the bearing rod is connected to a power system, the middle part of the bearing rod is fixedly connected to the rotating platform, and the power system provides power for the rotation of the bearing rod.
优选地,所述喷射装置固定连接一喷嘴,喷嘴位于转动承台上方。Preferably, the spraying device is fixedly connected with a nozzle, and the nozzle is located above the rotating platform.
优选地,所述转动承台上装配设置一载物篮,载物篮可拆卸,用于容置加工件,转动承台带动载物篮实现360°转动。Preferably, a loading basket is assembled on the rotating bearing platform, and the loading basket is detachable for accommodating workpieces, and the rotating bearing platform drives the loading basket to realize 360° rotation.
优选地,所述循环箱与喷射装置的管道之间设置转换头。Preferably, a conversion head is provided between the circulation box and the pipeline of the injection device.
优选地,所述转换头包括上弯管、防漏台阶、防漏盖、下弯管和连接螺纹,上弯管与下弯管连通,上弯管与下弯管之间设置防漏台阶和防漏盖,防漏台阶与防漏盖均和喷射装置相连接,上弯管头部采用弧度设计,下弯管尾部设置连接螺纹。Preferably, the conversion head includes an upper elbow, a leak-proof step, a leak-proof cover, a lower elbow and a connecting thread, the upper elbow communicates with the lower elbow, and a leak-proof step and The leak-proof cover, the leak-proof step and the leak-proof cover are all connected to the injection device. The head of the upper elbow adopts a radian design, and the tail of the lower elbow is provided with connecting threads.
与现有技术相比,本实用新型的自动冷冻去毛边机包括上机柜和下机柜,上机柜和下机柜连通,上机柜包括动力系统、喷射装置和转动承台,动力系统驱动喷射装置和转动承台,喷射装置位于转动承台上方,下机柜包括循环箱和电路系统,循环箱位于转动承台下方,循环箱与喷射装置连通,电路系统与动力系统、控制器、转动承台、循环箱和喷射装置均电连接,实现相互之间的电信号传输,可实现去毛边作业的多次循环进行,操作步骤少,自动化高。Compared with the prior art, the automatic freezing and deburring machine of the present utility model includes an upper cabinet and a lower cabinet, and the upper cabinet and the lower cabinet are connected. The upper cabinet includes a power system, a spray device and a rotating platform, and the power system drives the spray device and rotate The platform, the injection device is located above the rotating platform, the lower cabinet includes the circulation box and the circuit system, the circulation box is located under the rotating platform, the circulation box is connected with the injection device, the circuit system is connected with the power system, the controller, the rotating platform, and the circulation box It is electrically connected with the spraying device to realize mutual electrical signal transmission, and can realize multiple cycles of deburring operations, with fewer operating steps and high automation.
【附图说明】【Description of drawings】
图1为本实用新型一种自动冷冻去毛边机的主机体结构示意图;Fig. 1 is the schematic diagram of the main body structure of a kind of automatic freezing deburring machine of the present invention;
图2为本实用新型一种自动冷冻去毛边机的工作台结构示意图;Fig. 2 is the workbench structure schematic diagram of a kind of automatic freezing deburring machine of the present utility model;
图3为本实用新型一种自动冷冻去毛边机的转动承台第一视角结构示意图;Fig. 3 is a structural schematic diagram of the first viewing angle of the rotary bearing platform of an automatic freezing and deburring machine of the present invention;
图4为本实用新型一种自动冷冻去毛边机的转动承台第二视角结构示意图;Fig. 4 is a schematic structural diagram of the second viewing angle of the rotating platform of an automatic freezing and deburring machine of the present invention;
图5为本实用新型一种自动冷冻去毛边机的集水槽结构示意图;Fig. 5 is a schematic diagram of the structure of the sump of an automatic freezing and deburring machine of the present invention;
图6为本实用新型一种自动冷冻去毛边机的转换头结构示意图。Fig. 6 is a structural schematic diagram of a switching head of an automatic freezing and deburring machine of the present invention.
【具体实施方式】【Detailed ways】
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施实例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅用于解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and implementation examples. It should be understood that the specific embodiments described here are only used to explain the utility model, not to limit the utility model.
需要说明,本实用新型实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅限于指定视图上的相对位置,而非绝对位置。It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present utility model are limited to relative positions on the specified view, rather than absolute positions.
另外,在本实用新型中如涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本实用新型的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, in the present application, descriptions such as "first", "second" and so on are used for description purposes only, and should not be understood as indicating or implying their relative importance or implicitly indicating the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
请参阅图1至图6,结合图1至图6对本实用新型的一种自动冷冻去毛边机进行说明,本实用新型的自动冷冻去毛边机,包括主机体1和工作台4,工作台4设置于主机体1的前端,用于材料回收和辅助操作人员进行主机体1的相关操作,主机体1是本自动冷冻去毛边机对工件进行低温去毛边处理的主要部件。主机体1整体呈长方体状,包括上机柜10和下机柜20,上机柜10的侧边设置一控制器30,控制器30用于控制主机体1的运行状态。上机柜10前端设置矩形开口,内部镂空形成一腔体(图未标),腔体用于容置其他部件,腔体并且是对工件进行低温去毛边处理的主要工作场所。腔体旁边设置一密闭腔17,密闭腔17内设置动力系统(图未示),为本自动冷冻去毛边机的运行提供动力,该动力系统与控制器30电连接,控制器30可控制动力系统的工作状态。密闭腔17与腔体之间设置密封板(图未示),密封板一方面可以降低动力系统对外界的噪音干扰,一方面可以防止腔体内进行低温去毛边处理时产生的冷凝水渗入密闭腔17内,对动力系统造成损坏。矩形开口侧边设置一上机柜门(图未示),上机柜门用于隔音、保护内部结构等。上机柜10的矩形开口四周设置一橡胶材质的密封圈11,用于密封隔音,降低本自动冷冻去毛边机对外界的噪音干扰。上机柜10内部水平设置一轴承杆14,轴承杆14两端分别设置轴承端15,轴承端15用于支承轴承杆14,保持轴承杆14水平并密封轴承杆14与上机柜10的连接处。轴承杆14一端连接动力系统,动力系统为轴承杆14的转动提供动力。轴承杆14的中部固定连接一转动承台13,转动承台13与控制器30电连接,转动承台13可跟随轴承杆14转动并且其自身可实现360°转动,控制器30可控制转动承台13自身转动。转动承台13上装配设置一载物篮(图未示),载物篮可拆卸,用于容置加工件,转动承台13带动载物篮实现360°转动,使得加工件进行充分翻滚,从而进行充分的去毛边处理。载物篮和转动承台13可完全收容于腔体内,有利于上机柜门的闭合,进行封闭去毛边处理。上机柜10的腔体上方设置一喷射装置(图未示),喷射装置用于喷射细沙,喷射装置与控制器30电连接,控制器30控制喷射装置的工作状态。喷射装置与一喷嘴12连接,喷嘴12位于转动承台13上方,喷嘴12位置对准载物篮开口,喷嘴12为喷射细沙的出口,对载物篮内的加工件喷射细沙进行去毛边处理。腔体下部呈漏斗状,方便回收细沙,并且上机柜10下部与下机柜20上部连通,细沙将回收至下机柜20。Please refer to Fig. 1 to Fig. 6, in conjunction with Fig. 1 to Fig. 6, a kind of automatic freezing and deburring machine of the present utility model is described, the automatic freezing and deburring machine of the present utility model, comprises main body 1 and workbench 4, workbench 4 It is arranged at the front end of the main body 1, and is used for material recovery and assisting operators in related operations of the main body 1. The main body 1 is the main part of the automatic freezing and deburring machine for low-temperature deburring of workpieces. The main body 1 is in the shape of a cuboid as a whole, including an upper cabinet 10 and a lower cabinet 20 , and a controller 30 is arranged on the side of the upper cabinet 10 , and the controller 30 is used to control the running state of the main body 1 . The front end of the upper cabinet 10 is provided with a rectangular opening, and the inside is hollowed out to form a cavity (not shown). The cavity is used to accommodate other components, and the cavity is the main workplace for low-temperature deburring of workpieces. An airtight chamber 17 is arranged next to the chamber, and a power system (not shown) is arranged in the airtight chamber 17 to provide power for the operation of the automatic freezing and deburring machine. The power system is electrically connected with the controller 30, and the controller 30 can control the power The working status of the system. A sealing plate (not shown) is arranged between the airtight chamber 17 and the chamber body. On the one hand, the sealing plate can reduce the noise interference of the power system to the outside world, and on the other hand, it can prevent the condensed water generated during the low-temperature deburring process in the chamber from penetrating into the airtight chamber 17, causing damage to the power system. An upper cabinet door (not shown in the figure) is arranged on the side of the rectangular opening, and the upper cabinet door is used for sound insulation and protection of the internal structure. A rubber sealing ring 11 is arranged around the rectangular opening of the upper cabinet 10, which is used for sealing and sound insulation, and reduces the noise interference of the automatic freezing and deburring machine to the outside world. A bearing rod 14 is arranged horizontally inside the upper cabinet 10, and bearing ends 15 are arranged at both ends of the bearing rod 14 respectively. One end of the bearing rod 14 is connected to a power system, and the power system provides power for the rotation of the bearing rod 14 . The middle part of the bearing rod 14 is fixedly connected with a rotating bearing 13, the rotating bearing 13 is electrically connected with the controller 30, the rotating bearing 13 can follow the rotation of the bearing rod 14 and can realize 360° rotation by itself, and the controller 30 can control the rotation of the rotating bearing. Table 13 rotates by itself. A loading basket (not shown in the figure) is assembled on the rotating platform 13, and the loading basket is detachable for accommodating workpieces. The rotating bearing platform 13 drives the loading basket to realize a 360° rotation, so that the workpieces can be fully rolled. So as to carry out sufficient deburring treatment. The loading basket and the rotating bearing platform 13 can be completely accommodated in the cavity, which is conducive to the closing of the upper cabinet door and the sealing and deburring process. A spraying device (not shown) is arranged above the cavity of the upper cabinet 10. The spraying device is used for spraying fine sand. The spraying device is electrically connected with the controller 30, and the controller 30 controls the working state of the spraying device. The spraying device is connected with a nozzle 12. The nozzle 12 is located above the rotating platform 13. The position of the nozzle 12 is aligned with the opening of the load basket. The nozzle 12 is the outlet for spraying fine sand, and the fine sand is sprayed on the workpiece in the load basket to deburr. deal with. The lower part of the cavity is funnel-shaped, which facilitates the recovery of fine sand, and the lower part of the upper cabinet 10 communicates with the upper part of the lower cabinet 20, and the fine sand will be recycled to the lower cabinet 20.
密封圈11沿上机柜10矩形开口四周呈矩形状闭合设置,并且沿上机柜门闭合四周设置。密封圈11主要用于降低自动冷冻去毛边机工作时产生的噪音,并且能防止内部的细沙漏出,节省材料,降低成本。密封圈11选用软质橡胶材料制成,也可用其他环保软质材料制成,有利于提高密封性能和隔音性能。密封圈11内部设置真空夹层,以提高密封圈11的隔音性能,进一步降低噪音。The sealing ring 11 is disposed in a rectangular shape along the periphery of the rectangular opening of the upper cabinet 10 , and is arranged along the closed periphery of the upper cabinet door. The sealing ring 11 is mainly used to reduce the noise generated when the automatic freezing and deburring machine works, and can prevent internal fine sand from leaking out, saving materials and reducing costs. The sealing ring 11 is made of soft rubber material, or other environmentally friendly soft materials, which is beneficial to improve sealing performance and sound insulation performance. A vacuum interlayer is arranged inside the sealing ring 11 to improve the sound insulation performance of the sealing ring 11 and further reduce noise.
下机柜20前端设置下机柜门(图未示),沿下机柜门的闭合四周设置垫圈21,垫圈21呈矩形,用于降低下机柜门开关时产生的碰撞噪音,并且有利于降低内部噪音,起到一定密封效果。下机柜20内部镂空形成一长方体空间,长方体空间上端设置一漏斗接头22,漏斗接头22固定连接于上机柜10与下机柜20的连通处,用于回收上机柜10完成工作的细沙。漏斗接头22的正下方设置一循环箱25,循环箱25用于回收细沙,并且循环箱25与喷射装置通过管道连通,循环箱25把回收的细沙重新泵送回喷射装置,形成细沙的工作循环。另外,循环箱25与喷射装置的管道之间设置转换头5,实现细沙从循环箱25到喷射装置时的方向转换。循环箱25与控制器30电连接,控制器30控制循环箱25的工作状态。漏斗接头22的下端外侧环绕固定连接一集水环23,集水环23用于回收内部冷凝水,防止冷凝水扩散,有利于维持下机柜20的内部环境良好。漏斗接头22的出口呈矩形设置,方便制造,降低成本,与内部空间相匹配。集水环23沿漏斗接头22的出口设置,呈矩形环状。集水环23包括集水槽231和排水孔232,集水槽231沿趋向于排水孔232的方向设置向下的斜坡,斜坡坡度大于0°,小于10°,这样既有利于冷凝水在重力作用下往排水孔232汇集,又可以避免冷凝水在排水孔232附近过度集中,造成集水槽231可收集水量降低。排水孔232设置一橡胶塞(图未示),集水时橡胶塞封堵排水孔232,排水时,拔出橡胶塞,排水孔232套设一皮管将冷凝水排出。循环箱25上端连接一收集口24,收集口24上端开口位置与漏斗接头22位置相对应,收集口24由下往上呈扩口状,并且收集口24上端开口尺寸大于漏斗接头22,有利于收集口24收集从漏斗接头22漏出的细沙,利于细沙回收,节约成本。下机柜20内还包括电路系统,电路系统与动力系统、控制器30、转动承台13、循环箱25和喷射装置均电连接,实现相互之间的电信号传输。A lower cabinet door (not shown) is arranged at the front end of the lower cabinet 20, and a gasket 21 is arranged around the closed periphery of the lower cabinet door. The gasket 21 is rectangular, and is used to reduce the collision noise generated when the lower cabinet door is opened and closed, and is conducive to reducing internal noise. Play a certain sealing effect. The inside of the lower cabinet 20 is hollowed out to form a cuboid space, and a funnel joint 22 is arranged at the upper end of the cuboid space. The funnel joint 22 is fixedly connected to the connection between the upper cabinet 10 and the lower cabinet 20, and is used to recycle the fine sand that the upper cabinet 10 completes. A circulation box 25 is arranged directly below the funnel joint 22. The circulation box 25 is used to recycle fine sand, and the circulation box 25 is connected with the injection device through a pipeline, and the circulation box 25 pumps the recovered fine sand back to the injection device to form fine sand. working cycle. In addition, a conversion head 5 is arranged between the circulation box 25 and the pipeline of the injection device to realize the direction conversion of the fine sand from the circulation box 25 to the injection device. The circulation box 25 is electrically connected to the controller 30 , and the controller 30 controls the working state of the circulation box 25 . A water collecting ring 23 is fixedly connected around the outside of the lower end of the funnel joint 22. The water collecting ring 23 is used to recover internal condensed water, prevent the condensed water from spreading, and help maintain a good internal environment of the lower cabinet 20. The outlet of the funnel joint 22 is arranged in a rectangular shape, which is convenient for manufacture, reduces costs, and matches the internal space. The water collection ring 23 is arranged along the outlet of the funnel joint 22 and is in the shape of a rectangular ring. The water collection ring 23 includes a water collection tank 231 and a drainage hole 232. The water collection tank 231 is provided with a downward slope along the direction tending to the drainage hole 232. The slope slope is greater than 0° and less than 10°, which is conducive to the condensation of condensed water under the action of gravity. Collecting to the drain hole 232 can also prevent the condensed water from being excessively concentrated near the drain hole 232 , resulting in a decrease in the amount of water that can be collected by the sump 231 . The drain hole 232 is provided with a rubber plug (not shown in the figure). When collecting water, the rubber plug blocks the drain hole 232. When draining, the rubber plug is pulled out, and the drain hole 232 is sleeved with a leather tube to discharge the condensed water. The upper end of the circulation box 25 is connected to a collection port 24, the opening position of the upper end of the collection port 24 corresponds to the position of the funnel joint 22, the collection port 24 is flared from bottom to top, and the opening size of the upper end of the collection port 24 is larger than the funnel joint 22, which is conducive to The collection port 24 collects the fine sand leaked from the funnel joint 22, which is beneficial to the recovery of the fine sand and saves costs. The lower cabinet 20 also includes a circuit system, and the circuit system is electrically connected with the power system, the controller 30, the rotating platform 13, the circulation box 25 and the spraying device, so as to realize mutual electric signal transmission.
上机柜10的外部侧边设置两连接板32,两连接板32上下对应设置,两连接板32之间固定连接两转动块31,两转动块31位置上下对应,两转动块31之间设置控制器30,控制器30与两转动块31轴接,控制器30可绕转动块31转动。连接板32与转动块31之间设置卡位块(图未示),卡位块用于规范控制器30的转动角度,使得控制器30的转动角度在0°到90°之间。使用状态时,控制器30转动至与上机柜10开口平行的位置,非使用状态时,控制器30转动至与上机柜10开口垂直的位置,方便运输,合理利用空间。控制器30采用防水材料密封设计,防止冷凝水侵入对控制器30造成损坏。控制器30后面平行设置两弹性材料制成的支撑块33,支撑块33用于控制器30非使用状态时抵住上机柜10的侧壁,防止控制器30在运输过程中碰撞上机柜10侧壁造成损伤,有效保护控制器30。Two connecting plates 32 are arranged on the outer side of the upper cabinet 10, and the two connecting plates 32 are arranged correspondingly up and down. Two rotating blocks 31 are fixedly connected between the two connecting plates 32. 30, the controller 30 is pivoted to the two rotating blocks 31, and the controller 30 can rotate around the rotating blocks 31. A clamping block (not shown) is provided between the connecting plate 32 and the rotating block 31, and the clamping block is used to standardize the rotation angle of the controller 30, so that the rotation angle of the controller 30 is between 0° and 90°. When in use, the controller 30 rotates to a position parallel to the opening of the upper cabinet 10, and when not in use, the controller 30 rotates to a position perpendicular to the opening of the upper cabinet 10, which is convenient for transportation and uses space reasonably. The controller 30 is sealed with a waterproof material to prevent the intrusion of condensed water from causing damage to the controller 30 . Two support blocks 33 made of elastic materials are arranged in parallel behind the controller 30, and the support blocks 33 are used to resist the side wall of the upper cabinet 10 when the controller 30 is not in use, so as to prevent the controller 30 from colliding with the side of the upper cabinet 10 during transportation. The wall can be damaged and the controller 30 can be effectively protected.
工作台4包括收集板41、横杆42、上框架43、收集槽44、收集盒45、立杆46、下框架47和工作台阶48。上框架43通过四根立杆46与下框架47焊接成为一个完整的矩形框架结构,成为工作台4的主要支撑结构。上框架43和下框架47均为矩形,方便工作台4的摆放。收集板41为矩形薄板,其形状尺寸与上框架43的形状尺寸相匹配,收集板41的一边与上框架43的一边焊接连接,使收集板41与上框架43一体成型。收集板41的另一边与上机柜10的矩形开口下边缘紧密贴合,并且位于上机柜门下方,收集板41呈倾斜设置,倾斜角为45°到75°之间,有利于收集当上机柜门打开时从矩形开口漏出的细沙,有利于材料回收利用,降低成本。上框架43的下方固定连接一收集槽44,收集槽44从上往下呈漏斗状,有利于回收细沙。收集槽44包括上开口和下开口,上开口的形状尺寸与上框架43的形状尺寸相匹配,有利于回收细沙,防止细沙遗漏,有效节省材料,降低成本。收集槽44的下开口正下方设置一收集盒45,收集盒45用于收集从收集槽44传来的细沙进行回收储存,收集盒45的尺寸大于收集槽44下开口尺寸,确保回收细沙全部落入收集盒45,不造成遗漏浪费,节约成本。上框架43和下框架47内部等间距平行设置多根横杆42,横杆42与上框架43和下框架47焊接一体成型,下框架47内的横杆42用于支承收集盒45,上框架43内的横杆42用于放置拆卸下的载物篮,进行放置加工件或取出加工件。The workbench 4 includes a collection plate 41 , a cross bar 42 , an upper frame 43 , a collection tank 44 , a collection box 45 , a pole 46 , a lower frame 47 and a working step 48 . The upper frame 43 is welded with the lower frame 47 through four vertical rods 46 to form a complete rectangular frame structure, which becomes the main supporting structure of the workbench 4 . Both the upper frame 43 and the lower frame 47 are rectangular, which is convenient for placing the workbench 4 . The collecting plate 41 is a rectangular thin plate, and its shape and size match the shape and size of the upper frame 43. One side of the collecting plate 41 is welded to one side of the upper frame 43, so that the collecting plate 41 and the upper frame 43 are integrally formed. The other side of the collecting plate 41 is in close contact with the lower edge of the rectangular opening of the upper cabinet 10, and is located below the door of the upper cabinet. The collecting plate 41 is inclined, and the inclination angle is between 45° and 75°, which is conducive to collecting The fine sand leaking from the rectangular opening when the door is opened is beneficial for material recycling and reduces costs. The bottom of the upper frame 43 is fixedly connected with a collection tank 44, and the collection tank 44 is funnel-shaped from top to bottom, which is beneficial to recover fine sand. The collection tank 44 includes an upper opening and a lower opening. The shape and size of the upper opening match the shape and size of the upper frame 43, which is beneficial to recover fine sand, prevent fine sand from being missed, effectively save materials and reduce costs. A collection box 45 is arranged directly below the lower opening of the collection tank 44. The collection box 45 is used to collect the fine sand transmitted from the collection tank 44 for recycling and storage. All fall into the collection box 45, which does not cause omission and waste, and saves costs. The upper frame 43 and the lower frame 47 are equidistantly arranged in parallel with a plurality of crossbars 42, and the crossbar 42 is integrally formed by welding the upper frame 43 and the lower frame 47. The crossbar 42 in the lower frame 47 is used to support the collection box 45, and the upper frame Cross bar 42 in 43 is used for placing the loading basket under dismounting, carries out placing processing piece or takes out processing piece.
转动承台13包括电机131、转动盘132、第一螺栓133、第二螺栓134、第一盖板135、第三螺栓136、第四螺栓137、第二盖板138和第五螺栓139。电机131呈立方体状,结构规整,有利于电机131设置于上机柜10内。转动盘132为圆形转盘,转动盘132与电机131轴承连接,转动盘132可实现360°转动。转动盘132通过第一螺栓133和第二螺栓134实现与载物篮的固定连接,从而带动载物篮实现360°转动,从而对载物篮内的加工件进行翻滚,以实现细沙对加工件的充分打磨,保证低温去毛边处理的质量。其中,第一螺栓133的数量为三个,于转动盘132中部呈三角形分布设置,第二螺栓134数量为六个,于转动盘132圆周边缘均匀设置,第一螺栓133和第二螺栓134共同配合将载物篮稳定装配于转动盘132,确保载物篮转动时的稳定性和安全性,有利于保证设备的正常使用和提高使用寿命。电机131于载物篮的相对面固定连接一第一盖板135和一第二盖板138,第一盖板135通过第三螺栓136与电机131固定连接,第二盖板138通过第五螺栓139与电机131固定连接。第一盖板135呈条形,第二盖板138呈圆形,第一盖板135与第二盖板138共同实现对电机131进行封闭保护,防止细沙进入电机131造成损坏,从而引起生产事故。电机131通过多个第四螺栓137实现自身封闭组装,防止细沙进入电机131造成损坏,降低发生生产事故的风险。The rotating platform 13 includes a motor 131 , a rotating disk 132 , a first bolt 133 , a second bolt 134 , a first cover plate 135 , a third bolt 136 , a fourth bolt 137 , a second cover plate 138 and a fifth bolt 139 . The motor 131 is in the shape of a cube and has a regular structure, which facilitates the installation of the motor 131 in the upper cabinet 10 . The rotating disk 132 is a circular rotating disk, and the rotating disk 132 is connected with the motor 131 bearing, and the rotating disk 132 can realize 360° rotation. The rotating disk 132 is fixedly connected to the load basket through the first bolt 133 and the second bolt 134, thereby driving the load basket to realize 360° rotation, thereby rolling the workpiece in the load basket to realize fine sand processing The parts are fully polished to ensure the quality of low-temperature deburring treatment. Among them, the number of first bolts 133 is three, which are arranged in a triangular distribution in the middle of the rotating disk 132, and the number of second bolts 134 is six, which are evenly arranged on the peripheral edge of the rotating disk 132. Cooperate with the stable assembly of the loading basket on the rotating disk 132 to ensure the stability and safety of the loading basket when rotating, which is beneficial to ensure the normal use of the equipment and improve the service life. The motor 131 is fixedly connected with a first cover plate 135 and a second cover plate 138 on the opposite surface of the loading basket, the first cover plate 135 is fixedly connected with the motor 131 through the third bolt 136, and the second cover plate 138 is fixedly connected with the motor 138 through the fifth bolt 139 is fixedly connected with motor 131. The first cover plate 135 is strip-shaped, and the second cover plate 138 is circular. The first cover plate 135 and the second cover plate 138 jointly realize the closed protection of the motor 131, preventing fine sand from entering the motor 131 and causing damage, thereby causing production. ACCIDENT. The motor 131 is self-closed and assembled through a plurality of fourth bolts 137, preventing fine sand from entering the motor 131 and causing damage, and reducing the risk of production accidents.
转换头5包括上弯管51、防漏台阶52、防漏盖53、下弯管54和连接螺纹55。上弯管51与下弯管54连通,上弯管51与下弯管54是细沙从循环箱25返回喷射装置的通道。上弯管51与下弯管54之间设置防漏台阶52和防漏盖53,防漏台阶52与防漏盖53均和喷射装置相连接,防止细沙进入喷射装置时漏出造成细沙浪费。上弯管51头部采用弧度设计,改变细沙进入喷射装置时的方向,使得细沙以正确的方向进入,并具有一定的缓冲功能。下弯管54尾部设置连接螺纹55,连接螺纹55用于与管道紧固密封连接,防止细沙于管道连接处发生遗漏。The conversion head 5 includes an upper elbow 51 , a leak-proof step 52 , a leak-proof cover 53 , a lower elbow 54 and a connecting thread 55 . The upper curved pipe 51 communicates with the lower curved pipe 54, and the upper curved pipe 51 and the lower curved pipe 54 are channels for fine sand to return to the injection device from the circulation box 25. A leak-proof step 52 and a leak-proof cover 53 are set between the upper bend 51 and the lower bend 54. Both the leak-proof step 52 and the leak-proof cover 53 are connected to the injection device to prevent fine sand from leaking out when entering the injection device and causing waste of fine sand. . The head of the upper elbow 51 adopts a radian design to change the direction of the fine sand entering the injection device, so that the fine sand enters in the correct direction and has a certain buffering function. The tail of the lower elbow 54 is provided with a connecting thread 55, and the connecting thread 55 is used for fastening and sealing connection with the pipeline to prevent fine sand from leaking at the pipeline connection.
本实用新型的冷冻去毛边机工作时,首先打开上机柜门,操作控制器30驱动动力系统工作,动力系统驱动轴承杆14向外转动,转动承台13带动载物篮转动出上机柜10,将加工件放入载物篮内,操作控制器30驱动轴承杆14向内转动,关好上机柜门;操作控制器30驱动转动承台13带动载物篮转动,翻滚载物篮内的加工件,同时喷射装置开始向载物篮内的加工件喷射细沙进行打磨去毛边,经过一定时间的打磨后停止工作,将加工件取出即可。When the freezing and deburring machine of the present utility model is working, the upper cabinet door is first opened, the operation controller 30 drives the power system to work, the power system drives the bearing rod 14 to rotate outward, and the rotating bearing platform 13 drives the load basket to rotate out of the upper cabinet 10, Put the workpiece into the load basket, operate the controller 30 to drive the bearing rod 14 to rotate inwardly, and close the upper cabinet door; At the same time, the injection device starts to spray fine sand to the workpiece in the loading basket for grinding and deburring. After a certain period of grinding, it stops working and the workpiece can be taken out.
与现有技术相比,本实用新型的自动冷冻去毛边机包括主机体1和工作台4,工作台4设置于主机体1的前端,用于材料回收和辅助操作人员进行主机体1的相关操作,提高操作便利性;密闭腔17与腔体之间设置密封板(图未示),密封板一方面可以降低动力系统对外界的噪音干扰,一方面可以防止腔体内进行低温去毛边处理时产生的冷凝水渗入密闭腔17内,对动力系统造成损坏;上机柜10的矩形开口四周设置一橡胶材质的密封圈11,用于密封隔音,降低本自动冷冻去毛边机对外界的噪音干扰;上机柜10内部水平设置一轴承杆14,轴承杆14的中部固定连接一转动承台13,转动承台13与控制器30电连接,转动承台13可跟随轴承杆14转动并且其自身可实现360°转动;下机柜20前端设置下机柜门(图未示),沿下机柜门的闭合四周设置垫圈21,垫圈21呈矩形,用于降低下机柜门开关时产生的碰撞噪音,并且有利于降低内部噪音,起到一定密封效果;循环箱25与喷射装置的管道之间设置转换头5,实现细沙从循环箱25到喷射装置时的方向转换;漏斗接头22的下端外侧环绕固定连接一集水环23,集水环23用于回收内部冷凝水,防止冷凝水扩散,有利于维持下机柜20的内部环境良好;连接板32与转动块31之间设置卡位块(图未示),卡位块用于规范控制器30的转动角度,使得控制器30的转动角度在0°到90°之间;控制器30后面平行设置两弹性材料制成的支撑块33,支撑块33用于控制器30非使用状态时抵住上机柜10的侧壁,防止控制器30在运输过程中碰撞上机柜10侧壁造成损伤,有效保护控制器30。Compared with the prior art, the automatic freezing and deburring machine of the present utility model includes a main body 1 and a workbench 4, and the workbench 4 is arranged at the front end of the main body 1, and is used for material recovery and assisting the operator to carry out the correlation of the main body 1. operation, improving the convenience of operation; a sealing plate (not shown) is arranged between the airtight cavity 17 and the cavity. On the one hand, the sealing plate can reduce the noise interference of the power system to the outside world; The generated condensed water penetrates into the airtight cavity 17, causing damage to the power system; a rubber sealing ring 11 is arranged around the rectangular opening of the upper cabinet 10, which is used for sealing and sound insulation, and reduces the noise interference of the automatic freezing and deburring machine to the outside world; A bearing rod 14 is arranged horizontally inside the upper cabinet 10. The middle part of the bearing rod 14 is fixedly connected to a rotating platform 13. The rotating platform 13 is electrically connected to the controller 30. The rotating platform 13 can follow the rotation of the bearing rod 14 and can realize 360 ° rotation; the front end of the lower cabinet 20 is provided with a lower cabinet door (not shown), and a gasket 21 is arranged around the closed periphery of the lower cabinet door. Reduce internal noise and achieve a certain sealing effect; a conversion head 5 is provided between the circulation box 25 and the pipeline of the injection device to realize the direction conversion of fine sand from the circulation box 25 to the injection device; the outer side of the lower end of the funnel joint 22 is fixedly connected to a The water collecting ring 23, the water collecting ring 23 is used to recover the internal condensed water, prevent the condensed water from spreading, and help maintain the internal environment of the lower cabinet 20; a locking block (not shown) is arranged between the connecting plate 32 and the rotating block 31 , the locking block is used to standardize the rotation angle of the controller 30, so that the rotation angle of the controller 30 is between 0° and 90°; the back of the controller 30 is provided with two support blocks 33 made of elastic materials in parallel, and the support block 33 is used When the controller 30 is not in use, it is against the side wall of the upper cabinet 10 to prevent the controller 30 from colliding with the side wall of the upper cabinet 10 during transportation and causing damage, and to effectively protect the controller 30 .
以上所述仅为本实用新型的较佳实施例,并非因此限制本实用新型的专利范围,凡是在本实用新型的构思之内所作的任何修改,等同替换和改进等均应包含在本实用新型的专利保护范围内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the patent scope of the present utility model. Any modifications made within the concept of the present utility model, equivalent replacements and improvements, etc. should be included in the utility model. within the scope of patent protection.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201720823210.XU CN207495296U (en) | 2017-07-06 | 2017-07-06 | An automatic freezing and deburring machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720823210.XU CN207495296U (en) | 2017-07-06 | 2017-07-06 | An automatic freezing and deburring machine |
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| CN207495296U true CN207495296U (en) | 2018-06-15 |
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| CN201720823210.XU Expired - Fee Related CN207495296U (en) | 2017-07-06 | 2017-07-06 | An automatic freezing and deburring machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110465850A (en) * | 2019-08-22 | 2019-11-19 | 徐州工业职业技术学院 | Burr remover is used in a kind of machining |
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2017
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110465850A (en) * | 2019-08-22 | 2019-11-19 | 徐州工业职业技术学院 | Burr remover is used in a kind of machining |
| CN110465850B (en) * | 2019-08-22 | 2020-06-09 | 徐州工业职业技术学院 | Deburring device for machining |
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| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180615 Termination date: 20210706 |