CN102290231B - Winding device of saddle-shaped copper conductor coils - Google Patents
Winding device of saddle-shaped copper conductor coils Download PDFInfo
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- CN102290231B CN102290231B CN201110119140A CN201110119140A CN102290231B CN 102290231 B CN102290231 B CN 102290231B CN 201110119140 A CN201110119140 A CN 201110119140A CN 201110119140 A CN201110119140 A CN 201110119140A CN 102290231 B CN102290231 B CN 102290231B
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Abstract
The invention relates to the technical field of electromagnetic coil manufacturing for scientific research and industry, and in particular relates to a winding device of saddle-shaped copper conductor coils. The device comprises a base, a coil model construction member and a worm gear transmission system, wherein the base is provided with a support; a bearing seat is installed on the support; a worm of the worm gear transmission system is installed on the bearing seat through a bearing; the left end and right end of the support are fixedly provided with rotary shaft seats for the rotation of a winding machine; and transmission shafts are installed on the shaft seats through shaft sleeves. According to the invention, a reasonable and practical technology method and mechanical structures, such as the coil model construction member and the worm gear transmission system are adopted, the winding manufacturing function of the saddle-shaped coils is realized, the manufacturing cost is lowered maximally, the production efficiency is improved, and simultaneously the shape and quality of the coils are ensured.
Description
Technical field
The present invention relates to scientific research and industrial electromagnet coil manufacturing technology field, especially relate to a kind of Winder of saddle-shape copper conductor coil.
Background technology
Electromagnetic equipment is a kind of equipment of scientific research and industrial realization power conversion, and it is generally used for necessarily required electric energy is transformed corresponding magnetic field, or further is converted into mechanical energy; Also there is mechanical energy with diesel engine to be converted into and supplies electric energy used in everyday.Quovis modo all be unable to do without the primary element that electromagnetism transforms, i.e. coil.Different according to the design of electromagnetic equipment, the kind of coil has a variety of, and is main still with the conducting medium of copper or aluminium, forms according to definite shape and size and number of turn coiling.Saddle type coil be in the particle accelerator magnet system multi-pole magnet especially quadrupole lens a kind of version of extensively adopting.Adopt this version, on the one hand can guarantee the ampere-turn electric current that magnetic pole is required, reduce of the influence of end plate electric current on the other hand magnetic field, simultaneously can conserve space, good looking appearance.
The manufacturing technology of existing saddle-shape copper conductor coil is that the coil-winding mould is placed on the coil winding machine of a rotation direction; Beat or external force is squeezed in moulding on another direction through artificial; In manufacture process, be easy to damage the insulating barrier of copper conductor surface wrapping like this; Make mass of coil descend, percent defective improves; Also have a kind of manufacture for buying special-purpose various dimensions coil winding equipment, cost is high, and utilance is not high.
Summary of the invention
The objective of the invention is to avoid the deficiency of prior art, a kind of Winder of saddle-shape copper conductor coil is provided, thereby efficiently solve the defective that exists in the prior art.
For realizing above-mentioned purpose, the technical scheme that the present invention takes is: the Winder of described saddle-shape copper conductor coil comprises base; Coil former member and worm and gear drive system; Be characterized in that described base is provided with support, bearing pedestal is rack-mount, and the worm screw of worm and gear drive system passes through Bearing Installation on bearing pedestal; The support right ends is fixed with the rotating shaft base of coil winding machine rotation usefulness, and power transmission shaft is installed on the axle bed through axle sleeve; Described coil former member is corresponding with saddle-shape copper conductor loop construction size; It comprises that two ends are provided with the end plate according to the saddle-type coil dimensioned, and two end plates is installed on the power transmission shaft, and the flatness moulding side panel that is used to guarantee coil is equipped with in the two sides of end plate; Have on the moulding side panel so that the technology groove that the coil that clamps during coil winding and conveniently wind takes out; The circular arc locating piece is installed in the moulding side panel outside through alignment pin and screw, and interconnecting through three connecting axles between the two end plates is that one, intermediate plate are installed in the middle of three connecting axles; Intermediate plate and end plate two sides are equipped with top panel and lower panel; The two ends of top panel and lower panel are provided with location, left side circular arc piece and right location circular arc piece, and the worm gear of worm and gear drive system is installed on the intermediate plate, and worm gear and worm screw are equipped with.
Described support adopts shaped steel to be welded.Also be provided with positioning strip on the described top panel.Described positioning strip is fixedly linked through screw and top panel.Described top panel links to each other with end plate with intermediate plate through screw.Described moulding side panel is installed in the end plate outside through screw.Also be equipped with the cylinder bar between the two sides of described end plate and the moulding side panel, guarantee the design shape of coil according to the coil winding least radius.Above described moulding panel and the cylinder bar, coiling positioning strip that can adjusting position all is installed or locatees plectane, guarantee to treat that the overall dimension of coiling is consistent with design size.Described base bottom also is provided with the base connecting hole.
The invention has the beneficial effects as follows: the Winder of described saddle-shape copper conductor coil; It adopts rationally actual process and mechanical structure such as coil former member and worm and gear drive system; Realized the coiling function of saddle-type coil; Farthest reduce manufacturing cost, enhance productivity, also ensured the shape and the quality of coil simultaneously.
Description of drawings
Fig. 1 is a saddle type coil coiling device master TV structure sketch map of the present invention;
Fig. 2 is a saddle type coil coiling device of the present invention left side TV structure sketch map;
Fig. 3 is a saddle type coil coiling device plan structure sketch map of the present invention;
Fig. 4 is cross section, the A-A place sectional structure sketch map among Fig. 1 of the present invention;
Fig. 5 is cross section, the B-B place sectional structure sketch map among Fig. 1 of the present invention;
The planform sketch map of the saddle type coil of coiling when Fig. 6 implements for the present invention.
Shown in the figure: 1, support; 2, the moulding side panel; 3, top panel; 4. treat coiling; 5, location, left side circular arc piece; 6. positioning strip; 7,1/4 circular arc locating pieces; 8, lower panel; 9, end plate; 10, screw; 11, base; 12, intermediate plate; 13, connecting axle; 14, axle sleeve; 15, technology groove; 16, alignment pin; 17, right location circular arc; 18, power transmission shaft; 19, rotating shaft base; 20, attachment screw; 21, bearing pedestal; 22, turbine; 23, worm screw; 24, bearing; 25, the base connecting hole.
Embodiment
Below in conjunction with accompanying drawing principle of the present invention and characteristic are described, institute gives an actual example and only is used to explain the present invention, is not to be used to limit scope of the present invention.
Shown in Fig. 1 to 6, the Winder of described saddle-shape copper conductor coil comprises base 11; Coil former member and worm and gear drive system; Be characterized in that described base is provided with support 1, bearing pedestal 21 is installed on the support 1, and the worm screw 23 of worm and gear drive system is installed on the bearing pedestal 21 through bearing 24; Support 1 right ends is fixed with the rotating shaft base 19 of coil winding machine rotation usefulness, and power transmission shaft 18 is installed on the rotating shaft base 19 through axle sleeve 14; Described coil former member is corresponding with saddle-shape copper conductor loop construction size; It comprises that two ends are provided with the end plate 9 according to the saddle-type coil dimensioned; Two end plates 9 is installed on the power transmission shaft 18; The flatness moulding side panel 2 that is used to guarantee coil is equipped with in the two sides of end plate 9, has on the moulding side panel 2 so that the technology groove 15 that the coil that clamps during coil winding and conveniently wind takes out, and circular arc locating piece 7 is installed in moulding side panel 2 outsides through alignment pin 16 and attachment screw 20; Interconnect through three connecting axles 13 between the two end plates 9 and be one; Intermediate plate 12 is installed in the middle of three connecting axles 13, and intermediate plate 12 is equipped with top panel 3 and lower panel 8 with end plate 9 two sides, and the two ends of top panel 3 and lower panel 8 are provided with location, left side circular arc piece 5 and right location circular arc piece 17; The worm gear 22 of worm and gear drive system is installed on the intermediate plate 12, and worm gear 22 is equipped with worm screw 23.
Described support 1 adopts shaped steel to be welded, and support 1 length confirms according to loop length is corresponding, support width select should with do not influence support stability and power transmission shaft be operating as suitable.Also be provided with positioning strip 6 on the described top panel 3.Described positioning strip 6 is fixedly linked through screw 10 and top panel.Described top panel links to each other with end plate 9 with intermediate plate 12 through screw 10.Described moulding side panel 2 is fixedly mounted on end plate 9 outsides through attachment screw 20.Also be equipped with the cylinder bar between the two sides of described end plate 9 and the moulding side panel 2, guarantee the design shape of coil according to the coil winding least radius.Above described moulding side panel 2 and the cylinder bar, coiling positioning strip 6 that can adjusting position all is installed or locatees plectane, guarantee to treat that the overall dimension of coiling 4 is consistent with design size.Described base 11 bottoms also are provided with base connecting hole 25.
The Winder of described saddle-shape copper conductor coil, coil is used the copper cash coiled, pastes and on mould; According to the size moulding of mould, it is fixed on the conventional vertical coil winding machine in use, and copper conductor is fixedly clamped through backguy and strainer as requested position on this device; In the coil winding process, when coil during along first direction of rotation a coiling, copper cash is accomplished coiling through conventional coil winding machine; When turning over 90, coil spends, when getting into second direction of rotation b, through the rotation of the worm gearing on this device; Realized the copper cash coiling on second direction of rotation b, after turning over 90 degree on second direction of rotation b, coil will be got back to first direction of rotation a; Accomplish coiling by conventional coil winding machine, so repeatedly, finally accomplish the coiling of saddle-type coil.
The above is merely preferred embodiment of the present invention, and is in order to restriction the present invention, not all within spirit of the present invention and principle, any modification of being done, is equal to replacement, improvement etc., all should be included within protection scope of the present invention
Claims (8)
1. the Winder of a saddle-shape copper conductor coil; Comprise base, coil former member and worm and gear drive system is characterized in that described base is provided with support; Bearing pedestal is rack-mount; On bearing pedestal, the support right ends is fixed with the rotating shaft base of coil winding machine rotation usefulness to the worm screw of worm and gear drive system through Bearing Installation, and power transmission shaft is installed on the rotating shaft base through axle sleeve; Described coil former member is corresponding with saddle-shape copper conductor loop construction size; It comprises that two ends are provided with the end plate according to the saddle-type coil dimensioned, and two end plates is installed on the power transmission shaft, and the flatness moulding side panel that is used to guarantee coil is equipped with in the two sides of end plate; Have on the moulding side panel so that the technology groove that the coil that clamps during coil winding and conveniently wind takes out; The circular arc locating piece is installed in the moulding side panel outside through alignment pin and screw, and interconnecting through three connecting axles between the two end plates is that one, intermediate plate are installed in the middle of three connecting axles; Intermediate plate and end plate two sides are equipped with top panel and lower panel; The two ends of top panel and lower panel are provided with location, left side circular arc piece and right location circular arc piece, and the worm gear of worm and gear drive system is installed on the intermediate plate, and worm gear and worm screw are equipped with.
2. the Winder of saddle-shape copper conductor coil as claimed in claim 1 is characterized in that described support adopts shaped steel to be welded.
3. the Winder of saddle-shape copper conductor coil as claimed in claim 1 is characterized in that also being provided with positioning strip on the described top panel, and positioning strip is fixedly linked through screw and top panel.
4. the Winder of saddle-shape copper conductor coil as claimed in claim 1 is characterized in that described top panel links to each other with end plate with intermediate plate through screw.
5. the Winder of saddle-shape copper conductor coil as claimed in claim 1 is characterized in that described moulding side panel is installed in the end plate outside through screw.
6. the Winder of saddle-shape copper conductor coil as claimed in claim 1 is characterized in that also being equipped with corresponding cylinder bar according to the coil winding least radius between two sides and the moulding side panel of described end plate, guarantees the design shape of coil.
7. the Winder of saddle-shape copper conductor coil as claimed in claim 6; What it is characterized in that described moulding side panel and cylinder bar toply all is equipped with coiling positioning strip that can adjusting position or locatees plectane, guarantees to treat that the overall dimension of coiling is consistent with design size.
8. the Winder of saddle-shape copper conductor coil as claimed in claim 1 is characterized in that described base bottom also is provided with the base connecting hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110119140A CN102290231B (en) | 2011-05-10 | 2011-05-10 | Winding device of saddle-shaped copper conductor coils |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110119140A CN102290231B (en) | 2011-05-10 | 2011-05-10 | Winding device of saddle-shaped copper conductor coils |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102290231A CN102290231A (en) | 2011-12-21 |
| CN102290231B true CN102290231B (en) | 2012-10-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110119140A Active CN102290231B (en) | 2011-05-10 | 2011-05-10 | Winding device of saddle-shaped copper conductor coils |
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| CN (1) | CN102290231B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104124055B (en) * | 2014-07-17 | 2016-05-04 | 中国科学院近代物理研究所 | The Winder of the irregular saddle-type coil of Window-type and winding method |
| CN112216502B (en) * | 2020-09-15 | 2022-07-08 | 湖南科美达电气股份有限公司 | Electromagnetic coil winding tool |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1022873C (en) * | 1990-11-16 | 1993-11-24 | 南开大学 | Saddle-type coil capable of producing uniform magnetic field |
| US6311389B1 (en) * | 1998-07-01 | 2001-11-06 | Kabushiki Kaisha Toshiba | Gradient magnetic coil apparatus and method of manufacturing the same |
| KR100429778B1 (en) * | 2001-07-27 | 2004-05-04 | 주식회사 덕성 | Device for winding and bending coil to make saddle type coil |
| GB2462639B (en) * | 2008-08-14 | 2013-02-27 | Abb Ltd | Electromagnetic flow meter |
| US8245580B2 (en) * | 2009-10-02 | 2012-08-21 | Rosemount Inc. | Compliant coil form |
| CN202076125U (en) * | 2011-05-10 | 2011-12-14 | 中国科学院近代物理研究所 | Winding device for saddle type copper conductor coils |
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2011
- 2011-05-10 CN CN201110119140A patent/CN102290231B/en active Active
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| CN102290231A (en) | 2011-12-21 |
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