CN203377069U - Coil of rolled iron core transformer - Google Patents

Coil of rolled iron core transformer Download PDF

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Publication number
CN203377069U
CN203377069U CN201320404233.9U CN201320404233U CN203377069U CN 203377069 U CN203377069 U CN 203377069U CN 201320404233 U CN201320404233 U CN 201320404233U CN 203377069 U CN203377069 U CN 203377069U
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winding
iron core
wound
voltage winding
voltage
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李娟�
原树欣
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WUZHI ELECTRIC POWER Corp
State Grid Corp of China SGCC
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WUZHI ELECTRIC POWER Corp
State Grid Corp of China SGCC
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Abstract

本实用新型公开了一种卷铁芯变压器的绕组,属于电力设备领域。所述卷铁芯变压器的绕组包括绕于卷铁芯的同一铁芯柱的线圈骨架上的低压绕组和高压绕组;所述低压绕组和所述高压绕组由环氧树脂浇注为整体结构;所述低压绕组和所述高压绕组之间设有绝缘衬垫。本实用新型通过在绕组之间设有绝缘衬垫既可以加强线圈的机械强度,又更好的保证了绕组间的电气距离;通过采用卷铁芯,铁芯的损耗小,变压器的空载电流小,降低了变压器的噪声,提高了变压器的运行效率。

The utility model discloses a winding of a wound iron core transformer, which belongs to the field of electric equipment. The winding of the wound core transformer includes a low-voltage winding and a high-voltage winding wound on the coil frame of the same iron core column of the wound core; the low-voltage winding and the high-voltage winding are poured into an integral structure by epoxy resin; the An insulating liner is provided between the low voltage winding and the high voltage winding. The utility model not only strengthens the mechanical strength of the coil by providing an insulating liner between the windings, but also better ensures the electrical distance between the windings; by adopting the wound iron core, the loss of the iron core is small, and the no-load current of the transformer Small, which reduces the noise of the transformer and improves the operating efficiency of the transformer.

Description

一种卷铁芯变压器的绕组Winding of a wound core transformer

技术领域 technical field

本实用新型涉及电力设备领域,特别涉及一种卷铁芯变压器的绕组。  The utility model relates to the field of electric equipment, in particular to a winding of a wound core transformer. the

背景技术 Background technique

变压器是电力系统普遍使用电力设备,电力变压器的类型主要有油浸式电力变压器和干式电力变压器两类,油浸式电力变压器需要绝缘油作为绝缘和散热,因此维护和运行成本较高,而干式电力变压器在这些方面具有明显的优势。      Transformers are commonly used power equipment in power systems. There are two main types of power transformers: oil-immersed power transformers and dry-type power transformers. Oil-immersed power transformers require insulating oil for insulation and heat dissipation, so maintenance and operation costs are high. Dry-type power transformers have obvious advantages in these aspects. ``

干式卷铁芯电力变压器综合了现有变压器技术的大部分优点,已经成为电力变压器的主要发展方向。电力变压器的铁芯主要是采用叠片和卷铁芯两种形式,其中,叠片磁阻较大,导致空载电流大,空载损耗高,而采用卷铁芯的铁芯在这些方面却具有明显的优势。 Dry-type wound core power transformers have integrated most of the advantages of existing transformer technologies and have become the main development direction of power transformers. The iron core of the power transformer mainly adopts two forms of laminated iron core and wound iron core. Among them, the laminated iron core has a large reluctance, which leads to large no-load current and high no-load loss, while the iron core with wound iron core has poor performance in these aspects. has obvious advantages.

现有的浇注卷铁芯变压器的绕组在实际生产过程中,一般是将铁芯和线包分开生产,然后组装,即:预先加工好开口卷铁芯,将浇注好的低压和高压线圈,依次由开口装入卷铁芯,再将卷铁芯开口折回对接,由于铁芯有开口损耗。  In the actual production process of the windings of existing cast coiled iron core transformers, the iron core and wire package are generally produced separately, and then assembled, that is, the open coiled iron core is pre-processed, and the cast low-voltage and high-voltage coils are sequentially assembled. Load the coiled iron core from the opening, and then fold back the opening of the coiled iron core for butt joint, because the core has opening loss. the

在干式变压器中,尤其是树脂绝缘的干式变压器,通常一般采用层式结构。当层数一定时,若各层匝数增多,则层间电压提高,这样就造成了层间绝缘、绕组的幅向尺寸增大。为了改善这种情况而采用分段层式绕组,即将层式绕组改为由几个层式绕组串联的结构形式。  In dry-type transformers, especially resin-insulated dry-type transformers, layered structures are generally adopted. When the number of layers is constant, if the number of turns of each layer increases, the interlayer voltage will increase, which will cause interlayer insulation and increase the width dimension of the winding. In order to improve this situation, the segmented layer winding is adopted, that is, the layer winding is changed into a structural form consisting of several layer windings connected in series. the

在实现本实用新型的过程中,发明人发现现有技术至少存在以下问题:  In the process of realizing the utility model, the inventor finds that there are at least the following problems in the prior art:

其层式绕组之间没有单独设置绝缘,而是直接在浇注时让环氧树脂填充层式绕组之间的空隙产生绝缘。这样,在生产中,不好控制层式绕组之间的绝缘距离,同时,在浇注过程中也极易使层式绕组移位,使得层式绕组之间距离过近而引起涡流损耗,局部放电以及匝间短路等问题。 There is no separate insulation between the layered windings, but the epoxy resin fills the gaps between the layered windings to generate insulation directly during pouring. In this way, in production, it is difficult to control the insulation distance between the layered windings. At the same time, it is very easy to shift the layered windings during the pouring process, so that the distance between the layered windings is too close to cause eddy current loss and partial discharge. and turn-to-turn short circuits.

发明内容 Contents of the invention

为了解决现有技术的问题,本实用新型实施例提供了一种卷铁芯变压器的绕组。所述技术方案如下:  In order to solve the problems in the prior art, the embodiment of the utility model provides a winding of a wound core transformer. Described technical scheme is as follows:

本实用新型实施例提供了一种卷铁芯变压器的绕组,所述卷铁芯变压器的绕组包括绕于卷铁芯的同一铁芯柱的线圈骨架上的低压绕组和高压绕组; The embodiment of the utility model provides a winding of a wound iron core transformer, the winding of the wound iron core transformer includes a low voltage winding and a high voltage winding wound on the coil frame of the same iron core column of the wound iron core;

所述低压绕组和所述高压绕组由环氧树脂浇注为整体结构; The low-voltage winding and the high-voltage winding are cast into an integral structure by epoxy resin;

所述低压绕组和所述高压绕组之间设有绝缘衬垫。 An insulating liner is provided between the low voltage winding and the high voltage winding.

具体地,所述高压绕组上设有依次顺序连接的调压端子、高压出线端子和高压出线绝缘子。  Specifically, the high voltage winding is provided with a voltage regulating terminal, a high voltage outgoing line terminal and a high voltage outgoing line insulator which are sequentially connected. the

具体地,所述绝缘衬垫的厚度与绕组每层线圈的厚度一样。  Specifically, the thickness of the insulating liner is the same as the thickness of each layer of coil in the winding. the

具体地,所述铁芯为三个独立的单框卷铁芯组合形成的平面卷铁芯,所述卷铁芯的上部设有上端部夹件,下部设有下端部夹件;  Specifically, the iron core is a planar rolled iron core formed by combining three independent single-frame rolled iron cores, the upper part of the rolled iron core is provided with an upper end clamp, and the lower part is provided with a lower end clamp;

所述上端部夹件上设有吊钩,所述上端部夹件与所述下端部夹件之间通过夹件连接拉杆紧固。 The upper end clamp is provided with a hook, and the upper end clamp and the lower end clamp are fastened by a clamp connection rod.

优选地,所述各个铁芯柱上的高压绕组、低压绕组通过浇注的环氧树脂固化为一体。  Preferably, the high-voltage winding and the low-voltage winding on each iron core column are cured as one by pouring epoxy resin. the

优选地,所述各个铁芯柱上的高压绕组、低压绕组、铁芯通过浇注的环氧树脂固化为一体。  Preferably, the high-voltage windings, low-voltage windings, and iron cores on the respective iron core columns are cured into one body through poured epoxy resin. the

本实用新型实施例提供的技术方案带来的有益效果是:  The beneficial effect brought by the technical solution provided by the embodiment of the utility model is:

通过在绕组之间设有绝缘衬垫既可以加强线圈的机械强度,又更好的保证了绕组间的电气距离;通过采用卷铁芯,铁芯的损耗小,变压器的空载电流小,降低了变压器的噪声,提高了变压器的运行效率。 The mechanical strength of the coil can be strengthened by installing insulating gaskets between the windings, and the electrical distance between the windings can be better ensured; by using the wound iron core, the loss of the iron core is small, and the no-load current of the transformer is small, reducing the The noise of the transformer is reduced, and the operating efficiency of the transformer is improved.

附图说明 Description of drawings

为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。  In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention , for those skilled in the art, other drawings can also be obtained according to these drawings on the premise of not paying creative work. the

图1是本实用新型实施例提供的卷铁芯变压器的绕组的结构示意图;  Fig. 1 is the structural representation of the winding of the wound core transformer that the utility model embodiment provides;

图2是图1中的A-A视图。 Fig. 2 is a view of A-A in Fig. 1 .

具体实施方式 Detailed ways

为使本实用新型的目的、技术方案和优点更加清楚,下面将结合附图对本实用新型实施方式作进一步地详细描述。  In order to make the purpose, technical solutions and advantages of the present utility model clearer, the implementation of the present utility model will be further described in detail below in conjunction with the accompanying drawings. the

本实用新型实施例提供了一种卷铁芯变压器的绕组,参见图1、图2,所述卷铁芯变压器的绕组包括绕制于铁芯1上的绕组2。  The embodiment of the utility model provides a winding of a wound core transformer. Referring to FIG. 1 and FIG. 2 , the winding of the wound core transformer includes a winding 2 wound on an iron core 1 . the

具体地,铁芯1为三个独立的单框卷铁芯组合形成的平面卷铁芯10,在平面卷铁芯10的同一铁芯柱上设有线圈骨架11。在平面卷铁芯10的上部设有上端部夹件12,下部设有下端部夹件13,上端部夹件13上设有吊钩14,下端部夹件13也是变压器的安装底座,上端部夹件12与下端部夹件13之间通过夹件连接拉杆15紧固。  Specifically, the iron core 1 is a planar wound core 10 formed by combining three independent single-frame wound cores, and a coil skeleton 11 is provided on the same core column of the planar wound core 10 . An upper clamp 12 is arranged on the upper part of the planar coiled iron core 10, a lower clamp 13 is arranged on the lower part, and a hook 14 is arranged on the upper clamp 13. The clamping piece 12 and the lower end clamping piece 13 are fastened through the clamping piece connecting pull rod 15 . the

具体地,绕组2包括绕于线圈骨架11上的低压绕组21和高压绕组22,低压绕组21和高压绕组22由环氧树脂3浇注形成一个整体,其中,低压绕组21和高压绕组22之间设有绝缘衬垫20。高压绕组22上设有依次连接的的调压端子221、高压出线端子222和高压出线绝缘子223,调压端子221用以调整高压线圈抽头,低压绕组21的出线和低压出线绝缘子211相连接。  Specifically, the winding 2 includes a low-voltage winding 21 and a high-voltage winding 22 wound on the bobbin 11, and the low-voltage winding 21 and the high-voltage winding 22 are formed as a whole by casting epoxy resin 3, wherein a low-voltage winding 21 and a high-voltage winding 22 are provided. An insulating liner 20 is provided. The high-voltage winding 22 is provided with a voltage-regulating terminal 221, a high-voltage outlet terminal 222 and a high-voltage outlet insulator 223 connected in sequence. The voltage-regulating terminal 221 is used to adjust the tap of the high-voltage coil, and the outlet of the low-voltage winding 21 is connected to the low-voltage outlet insulator 211. the

优选地,绝缘衬垫20的厚度与绕组2每层线圈的厚度一样。这样,既可以加强线圈的机械强度,防止线圈在生产中由于线圈的移位而产生的问题,同时,又更好的保证了绕组间的电气距离。  Preferably, the thickness of the insulating liner 20 is the same as the thickness of each coil layer of the winding 2 . In this way, the mechanical strength of the coil can be enhanced, and the problems caused by the displacement of the coil during production can be prevented, and at the same time, the electrical distance between the windings can be better ensured. the

优选地,各个铁芯柱上的高压绕组和低压绕组通过浇注的环氧树脂固化为一体,也可以各个铁芯柱上的高压绕组、低压绕组、及铁芯通过浇注的环氧树脂固化为一体。  Preferably, the high-voltage windings and low-voltage windings on each core column are cured as a whole by pouring epoxy resin, and the high-voltage windings, low-voltage windings, and iron cores on each iron core post can also be cured as a whole by pouring epoxy resin . the

更优选地,铁芯1由三个单框卷铁芯组合形成立体三角形卷铁芯10,它与采用平面卷铁芯变压器的绕组的区别仅在于,由于立体三角形卷铁芯10的排列方式发生了变化,因而设置有中心气道。本实施例的铁芯10也可以由五个单框卷铁芯组成三相五柱平面卷铁芯,并由此铁芯实现三相五柱卷铁芯变压器的绕组。  More preferably, the iron core 1 is composed of three single-frame wound cores to form a three-dimensional triangular wound core 10. A change has been made, so a central airway is provided. The iron core 10 of this embodiment can also be composed of five single-frame wound cores to form a three-phase five-column planar wound core, and the iron core realizes the winding of a three-phase five-column wound core transformer. the

本实用新型实施例提供的技术方案带来的有益效果是:  The beneficial effect brought by the technical solution provided by the embodiment of the utility model is:

通过在绕组之间设有绝缘衬垫既可以加强线圈的机械强度,又更好的保证了绕组间的电气距离;通过采用卷铁芯,铁芯的损耗小,变压器的空载电流小,降低了变压器的噪声,提高了变压器的运行效率;由于高、低压绕组通过树脂浇注形成为整体结构,增强了变压器的抗短路冲击力,采用组合模具将低压和高压线包整体浇注,降低了加工难度和生产成本。 The mechanical strength of the coil can be strengthened by installing insulating gaskets between the windings, and the electrical distance between the windings can be better ensured; by using the wound iron core, the loss of the iron core is small, and the no-load current of the transformer is small, reducing the Reduce the noise of the transformer and improve the operating efficiency of the transformer; because the high and low voltage windings are formed into an integral structure through resin casting, the short circuit impact resistance of the transformer is enhanced. Cost of production.

 以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。  The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models. the

Claims (6)

1.一种卷铁芯变压器的绕组,所述卷铁芯变压器的绕组包括绕于卷铁芯的同一铁芯柱的线圈骨架上的低压绕组和高压绕组;其特征在于, 1. A winding of a wound iron core transformer, the winding of the wound iron core transformer comprises a low voltage winding and a high voltage winding wound on the bobbin of the same iron core column of the wound iron core; it is characterized in that, 所述低压绕组和所述高压绕组由环氧树脂浇注为整体结构; The low-voltage winding and the high-voltage winding are cast into an integral structure by epoxy resin; 所述低压绕组和所述高压绕组之间设有绝缘衬垫。 An insulating liner is provided between the low voltage winding and the high voltage winding. 2.根据权利要求1所述的卷铁芯变压器的绕组,其特征在于,所述高压绕组上设有依次顺序连接的调压端子、高压出线端子和高压出线绝缘子。 2 . The winding of a wound core transformer according to claim 1 , wherein the high voltage winding is provided with a voltage regulating terminal, a high voltage outlet terminal and a high voltage outlet insulator which are sequentially connected. 3.根据权利要求1所述的卷铁芯变压器的绕组,其特征在于,所述绝缘衬垫的厚度与绕组每层线圈的厚度一样。 3. The winding of a wound core transformer according to claim 1, wherein the thickness of the insulating liner is the same as the thickness of each layer of the winding. 4.根据权利要求1所述的卷铁芯变压器的绕组,其特征在于, 4. The winding of the wound core transformer according to claim 1, characterized in that, 所述铁芯为三个独立的单框卷铁芯组合形成的平面卷铁芯,所述卷铁芯的上部设有上端部夹件,下部设有下端部夹件; The iron core is a plane rolled iron core formed by combining three independent single-frame rolled iron cores, the upper part of the rolled iron core is provided with an upper end clamp, and the lower part is provided with a lower end clamp; 所述上端部夹件上设有吊钩,所述上端部夹件与所述下端部夹件之间通过夹件连接拉杆紧固。 The upper end clamp is provided with a hook, and the upper end clamp and the lower end clamp are fastened by a clamp connection rod. 5.根据权利要求1所述的卷铁芯变压器的绕组,其特征在于,所述各个铁芯柱上的高压绕组、低压绕组通过浇注的环氧树脂固化为一体。 5 . The winding of a wound core transformer according to claim 1 , wherein the high-voltage winding and the low-voltage winding on each of the iron core columns are cured as one by pouring epoxy resin. 6 . 6.根据权利要求1所述的卷铁芯变压器的绕组,其特征在于,所述各个铁芯柱上的高压绕组、低压绕组、铁芯通过浇注的环氧树脂固化为一体。 6 . The winding of the wound core transformer according to claim 1 , wherein the high voltage winding, the low voltage winding and the iron core on each of the iron core columns are cured as one by pouring epoxy resin. 7 .
CN201320404233.9U 2013-07-09 2013-07-09 Coil of rolled iron core transformer Expired - Lifetime CN203377069U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105895338A (en) * 2016-06-29 2016-08-24 天津市特变电工变压器有限公司 Dry type transformer in wind power generator cabin
CN107331493A (en) * 2017-07-07 2017-11-07 广州飞天电气科技有限公司 A kind of outdoor dry type transformer
CN111584219A (en) * 2020-06-10 2020-08-25 青岛鼎信通讯股份有限公司 Three-phase high-frequency transformer applied to power electronic transformer
CN111599580A (en) * 2020-04-26 2020-08-28 青岛鼎信通讯股份有限公司 Medium-voltage high-frequency transformer applied to power electronic transformer

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105895338A (en) * 2016-06-29 2016-08-24 天津市特变电工变压器有限公司 Dry type transformer in wind power generator cabin
CN107331493A (en) * 2017-07-07 2017-11-07 广州飞天电气科技有限公司 A kind of outdoor dry type transformer
CN111599580A (en) * 2020-04-26 2020-08-28 青岛鼎信通讯股份有限公司 Medium-voltage high-frequency transformer applied to power electronic transformer
CN111584219A (en) * 2020-06-10 2020-08-25 青岛鼎信通讯股份有限公司 Three-phase high-frequency transformer applied to power electronic transformer

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