CN102288007B - 一种混合轻烃做冷剂的天然气凝液回收方法 - Google Patents

一种混合轻烃做冷剂的天然气凝液回收方法 Download PDF

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CN102288007B
CN102288007B CN201110203173XA CN201110203173A CN102288007B CN 102288007 B CN102288007 B CN 102288007B CN 201110203173X A CN201110203173X A CN 201110203173XA CN 201110203173 A CN201110203173 A CN 201110203173A CN 102288007 B CN102288007 B CN 102288007B
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徐伟
夏政
白俊生
呼延念超
冯凯生
王曰燕
赵玉君
郄海霞
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Xian Changqing Technology Engineering Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/0204Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the feed stream
    • F25J3/0209Natural gas or substitute natural gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/0228Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the separated product stream
    • F25J3/0233Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the separated product stream separation of CnHm with 1 carbon atom or more
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/0228Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the separated product stream
    • F25J3/0247Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the separated product stream separation of CnHm with 4 carbon atoms or more
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2200/00Processes or apparatus using separation by rectification
    • F25J2200/02Processes or apparatus using separation by rectification in a single pressure main column system
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2200/00Processes or apparatus using separation by rectification
    • F25J2200/70Refluxing the column with a condensed part of the feed stream, i.e. fractionator top is stripped or self-rectified
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2270/00Refrigeration techniques used
    • F25J2270/02Internal refrigeration with liquid vaporising loop
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2270/00Refrigeration techniques used
    • F25J2270/08Internal refrigeration by flash gas recovery loop
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2270/00Refrigeration techniques used
    • F25J2270/88Quasi-closed internal refrigeration or heat pump cycle, if not otherwise provided

Abstract

本发明涉及一种混合轻烃做冷剂的天然气凝液回收方法,包括步骤1)自富含液化气组分的原料气中分离出低温混合轻烃;2)分离的低温混合轻烃的一部分作为制冷剂入系统循环,另一部分进凝液稳定塔稳定,凝液稳定塔塔底的凝液稳定后作为产品出装置回收。由于本发明采用天然气凝液回收过程中冷凝下来的混合轻烃作制冷剂来冷却天然气,回收其中的凝液,因此无需独立配置制冷机组,大幅度简化了工艺流程和设备,降低了成本,其该方法特别适用于小型橇装式天然气凝液回收的装置。

Description

一种混合轻烃做冷剂的天然气凝液回收方法
技术领域
本发明属于天然气凝液回收工艺,具体是采用天然气凝液回收过程中冷凝下来的混合轻烃作制冷剂来冷却天然气,回收其中的凝液,即一种混合轻烃做冷剂的天然气凝液回收装置及方法。 
背景技术
目前,天然气凝液回收浅冷工艺中普遍采用制冷剂,制冷剂一般采用氟利昂、氨或丙烷等,制冷温度在-25~-35℃左右,需要配置独立的制冷机组,工艺流程比较复杂、成本较高。 
发明内容
本发明的目的是采用天然气凝液回收过程中冷凝下来的混合轻烃作制冷剂来冷却天然气,回收其中的凝液,即提供一种混合轻烃做冷剂的天然气凝液回收方法,代替传统普遍采用的独立配置制冷机组,达到大幅度简化工艺流程和设备,尤其特别适用于小型橇装式天然气凝液回收的装置的目的。 
一种混合轻烃做冷剂的天然气凝液回收装置,其特征是:它至少包括:压缩机、第一冷却器、三相分离器、分子筛脱水、冷箱、低温分离器及凝液稳定塔,压缩机输入端与富含液化气组分的原料气管道连接,压缩机增压输出端与第一冷却器的高温端管件连接,第一冷却器的低温输出端与三相分离器的输入端连接,三相分离器分三路输出,含油污水输入端与污水系统管道连接,三相分离器的三相分离器气体输出端与分子筛脱水输入端管道连接,三相分离器的未稳定凝液输出端与凝液稳定塔管道连接;凝液稳定塔在管道连接第二冷却器;经分子筛脱水脱水后气体输出端管道连接冷箱高温端,冷箱的低温端与低温分离器管道连接。 
所述的低温分离器有两路输出,一路输出端输出低温干气,低温干气经第一节流阀后重新管道连接冷箱的第二输入端;低温分离器作为制冷剂的低温混合轻烃经第二节流阀后重新管道连接冷箱的第三输入端;低温分离器中间产品液管道连接冷箱的第四输入端;冷箱的第四输出端与三相分离器的未稳定凝液一起与凝液稳定塔的输入端管道连接,冷箱的第三输出端与富含液化气组分的原料气管道连接;冷箱的第二输出端管道连接产品气输出管道。 
基于一种混合轻烃做冷剂的天然气凝液回收装置的方法,其特殊之处在于,该方法包括:步骤1),自富含液化气组分的原料气中分离出低温混合轻烃;步骤2),分离的低温混合轻烃的一部分作为制冷剂入系统循环,另一部分进凝液稳定塔稳定,凝液稳定塔塔底的凝液稳定后作为产品出装置回收。 
上述步骤1)的具体过程是,将所述富含液化气组分的原料气经压缩机压缩增压至2.0MPa~3.6 MPa,经第一冷却器冷却至40℃后进三相分离器分相,将分离得到的气体进分子筛脱水,之后进冷箱换冷至-35℃~45℃后进低温分离器分离,从而得到干气和低温混合轻烃,分离的干气经第一节流阀节流降压至0.4MPa后进冷箱,换冷至35℃后做产品气输出。 
将分离得到的气体进分子筛脱水,之后进冷箱换冷至-40℃后进低温分离器分离。 
在分离得到所述气体的同时,分离制的含油污水和未稳定凝液,在将该气体进分子筛脱水的同时,将所述含油污水进污水系统;所述未稳定凝液进凝液稳定塔稳定。 
上述步骤2)的具体过程是将所述低温混合轻烃一部分作为制冷剂进经第二节流阀节流降压至0.6MPa~0.9MPa后进所述冷箱,换冷至35℃后与所述原料液一起进所述压缩机入口循环。 
上述凝液稳定塔塔顶的凝液稳定气进所述压缩机入口循环;所述凝液稳定塔塔底的凝液在热源作用下达到稳定目的,稳定后的凝液经第二冷却器冷却至40℃后作为产品出装置回收。 
本发明的优点:由于本发明采用天然气凝液回收过程中冷凝下来的混合轻烃作制冷剂来冷却天然气,回收其中的凝液,因此无需独立配置制冷机组,大幅度简化了工艺流程和设备,降低了成本,其该方法特别适用于小型橇装式天然气凝液回收的装置。 
附图说明
现结合附图和实施例对本发明做进一步详细说明。 
图1是本发明所提供的混合轻烃做冷剂的天然气凝液回收方法流程示意图。 
附图标记说明:1、原料气;2、三相分离器气体;3、含油污水;4、未稳定凝液;5、脱水后气体;6、低温干气;7、作为制冷剂的低温混合轻烃;8、低温混合轻烃(中间产品液);9、未稳定凝液;10、凝液稳定气;11、产品气;12、稳定凝液;13、热源;14、压缩机;15、第一冷却器;16、三相分离器、17、分子筛脱水;18、冷箱;19、低温分离器;20、凝液稳定塔;21、第二冷却器;22、第一节流阀;23、第二节流阀。 
具体实施方式
一种混合轻烃做冷剂的天然气凝液回收装置,至少包括:压缩机14、第一冷却器15、三相分离器16、分子筛脱水17、冷箱18、低温分离器19及凝液稳定塔20,压缩机14输入端与富含液化气组分的原料气1管道连接,压缩机14增压输出端与第一冷却器15的高温端管件连接,第一冷却器15的低温输出端与三相分离器16的输入端连接,三相分离器16分三路输出,含油污水3输入端与污水系统管道连接,三相分离器16的三相分离器气体2输出端与分子筛脱水17输入端管道连接,三相分离器16的未稳定凝液输出端与凝液稳定塔20管道连接;凝液稳定塔20在管道连接第二冷却器21;经分子筛脱水17脱水后气体5输出端管道连接冷箱18高温端,冷箱18的低温端与低温分离器19管道连接。 
所述的低温分离器19有两路输出,一路输出端输出低温干气6,低温干气6经第一节流阀22后重新管道连接冷箱18的第二输入端;低温分离器19作为制冷剂的低温混合轻烃7经第二节流阀23后重新管道连接冷箱18的第三输入端;低温分离器19低温混合轻烃(中间产品液)8管道连接冷箱18的第四输入端;冷箱18的第四输出端与三相分离器16的未稳定凝液4一起与凝液稳定塔20的输入端管道连接,冷箱18的第三输出端与富含液化气组分的原料气1管道连接;冷箱18的第二输出端管道连接产品气11输出管道。 
通过采用天然气凝液回收过程中冷凝下来的混合轻烃作制冷剂来冷却天然气,回收其中的凝液,代替传统普遍采用的独立配置制冷机组,从而达到大幅度简化工艺流程和设备的目的,其具体实现过程是一种混合轻烃做冷剂的天然气凝液回收方法,包括步骤1),自富含液化气组分的原料气中分离出低温混合轻烃;2),分离的低温混合轻烃的一部分作为制冷剂入系统循环,另一部分进凝液稳定塔稳定,凝液稳定塔塔底的凝液稳定后作为产品出装置回收。 
其中,步骤1)的具体过程是,将所述富含液化气组分的原料气经压缩机压缩增压至2.0MPa~3.6 MPa,经第一冷却器冷却至40℃后进三相分离器分相,将分离得到的气体进分子筛脱水,之后进冷箱换冷至-35℃~45℃后进低温分离器分离,从而得到干气和低温混合轻烃,分离的干气经第一节流阀节流降压至0.4MPa后进冷箱,换冷至35℃后做产品气输出。 
在分离得到所述气体的同时,分离制的含油污水和未稳定凝液,在将该气体进分子筛脱水的同时,将所述含油污水进污水系统;所述未稳定凝液进凝液稳定塔稳定。 
步骤2)的具体过程是将所述低温混合轻烃一部分作为制冷剂进经第二节流阀节流降压至0.6MPa~0.9MPa后进所述冷箱,换冷至35℃后与所述原料液一起进所述压缩机入口循环。 
凝液稳定塔塔顶的凝液稳定气进所述压缩机入口循环;所述凝液稳定塔塔底的凝液在热源作用下达到稳定目的,稳定后的凝液经第二冷却器冷却至40℃后作为产品出装置回收。 
参见图1,本实施例所提供的一种混合轻烃做冷剂的天然气凝液回收工艺(方法)的具体过程是:富含液化气组分的原料气1经压缩机14增压至2.0MPa,经冷却器15冷却至40℃后进三相分离器16;三相分离器16分离的含油污水3进污水系统;三相分离器16分离的未稳定凝液4进凝液稳定塔20稳定;三相分离器16分离的气体2进分子筛脱水17,脱水后气体5进冷箱18换冷至-40℃后进低温分离器19。低温分离器19分离的干气经节流阀22节流降压至0.4MPa后进冷箱18,换冷至35℃后作产品气出装置;低温分离器19分离的低温混合轻烃(中间产品液)8一部分作为作为制冷剂的低温混合轻烃7经第二节流阀23节流降压至0.9MPa进冷箱18,换冷至35℃后进压缩机14入口循环;低温分离器19分离的低温混合轻烃(中间产品液)8另一部分进冷箱换冷至25~30℃后与未稳定凝液4混合后进凝液稳定塔20稳定。凝液稳定塔20塔顶凝液稳定气进压缩机14入口循环,凝液稳定塔20塔底凝液经热源13作用下达到稳定目的,稳定凝液12经冷却器冷却至40℃后作为产品出装置。 

Claims (3)

1.一种混合轻烃做冷剂的天然气凝液回收方法,其特征在于:该方法包括:步骤1),自富含液化气组分的原料气中分离出低温混合轻烃;步骤2),分离的低温混合轻烃的一部分作为制冷剂入系统循环,另一部分进凝液稳定塔稳定,凝液稳定塔塔底的凝液稳定后作为产品出装置回收;所述步骤1)的具体过程是,将所述富含液化气组分的原料气经压缩机压缩增压至2.0MPa~3.6 MPa,经第一冷却器冷却至40℃后进三相分离器分相,将分离得到的气体进分子筛脱水,之后进冷箱换冷至-35℃~45℃后进低温分离器分离,从而得到干气和低温混合轻烃,分离的干气经第一节流阀节流降压至0.4MPa后进冷箱,换冷至35℃后做产品气输出;在分离得到所述气体的同时,分离制得含油污水和未稳定凝液,在将该气体进分子筛脱水的同时,将所述含油污水进污水系统;所述未稳定凝液进凝液稳定塔稳定。
2.如权利要求1所述的一种混合轻烃做冷剂的天然气凝液回收方法,其特征在于:所述步骤2)的具体过程是将所述低温混合轻烃一部分作为制冷剂经第二节流阀节流降压至0.6MPa~0.9MPa后进所述冷箱,换冷至35℃后与所述原料气一起进所述压缩机入口循环。
3.如权利要求1所述的一种混合轻烃做冷剂的天然气凝液回收方法,其特征在于:所述凝液稳定塔塔顶的凝液稳定气进所述压缩机入口循环;所述凝液稳定塔塔底的凝液在热源作用下达到稳定目的,稳定后的凝液经第二冷却器冷却至40℃后作为产品出装置回收。
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