A kind of environment-friendly type aqueous aluminum foil printing ink and preparation method thereof
Technical field
The present invention relates to aqueous aluminum foil ink and preparation method thereof, especially relate to a kind of aqueous aluminum foil ink take pure-acrylic emulsion as base-material and preparation method thereof.
Background technology
Since reform and opening-up, growing along with China's Printing industry, the quantity of ink of domestic needs is increasing, and the printing ink kind is more and more, and quality scale is more and more higher, and environmental consciousness is more and more stronger.At present, printing industry is constantly to high-grade packages printing and environmental printing future development.But at present in China, in printing process, a large amount of printing ink that use are solvent type ink basically, and the organic volatile of these solvent type inks is not processed, and directly enters in workshop air, not only production environment is affected, also great harm will be arranged to workman's health.This is because these solvent type inks contain the volatile organic content of 50-60%, in addition, also usually add in the production process of reality and raise the required thinner of ink viscosity, when printing was dry, the total content of the volatile constituent that printing ink comes out was even up to 70-80% so.
Water color ink is referred to as ink, it is mainly formed through abrasive machining by water soluble resin, pigment dyestuff, solvent and relevant auxiliary agent, and water color ink is specially adapted to the strict Packaging Printing Products of health conditions requiring such as cigarette, wine, food, beverage, medicine, toy for children.Water color ink is take water (45%-50%) as solvent, and VOC content is extremely low, and environmental pollution is little; Solvent type ink is take organic solvent (toluene, dimethylbenzene, industrial spirit etc.) as solvent.At Flexible-Packaging Industry, be main mode because solvent type ink all adopts the volatility drying, the boiling point of solvent is lower, just more volatile and discharge the toxic gas contaminate environment, also there is residual toxic substance on its surface after being completed for printing, and the solvent that water color ink uses is water and the ethanol got rid of from the VOC list etc., can greatly reduce the discharging of VOC.
The base-material that water color ink is commonly used is aqueous solutions of polymers and polymer emulsion.Available polymers soln has the aqueous solution of the materials such as starch, treated starch, dextrin, cellulose family, polyvinyl alcohol.Because water-soluble polymers has molecular weight lower, viscosity is large, solid content is little, water-resistance property of coating is poor, the defectives such as mechanical property and weather resistance are unsatisfactory, so the higher water color ink binder used of class mostly is polymer emulsion at present, as pure-acrylic emulsion, benzene emulsion, vinyl acetate emulsion, carboxylic styrene butadiene latex, polyaminoester emulsion, EVA emulsion, epoxy resin microemulsion, Synolac microemulsion etc.Wherein pure-acrylic emulsion has the excellent properties such as film adhesive is large, glossiness is high, look shallow, transparency is high, good weatherability.
In above production and Application Areas, problem has very real meaning to the printing ink produced of the present invention to solving in sum.
Summary of the invention
Technical problem underlying solved by the invention is to provide a kind of environment-friendly type aqueous aluminum foil printing ink take pure-acrylic emulsion as base-material and preparation method thereof, it have nontoxic, pollution-free, do not fire, not quick-fried, safety in utilization good, stable performance, printing adaptability are good, printed matter do after without hazard residue material, nondiscoloration, fade, the characteristics such as cheap for manufacturing cost.Its system's component is filled a prescription as follows by mass percentage:
Above-mentioned wetting agent refers to one or more in sodium laurylsulfonate, polyether modified siloxane, polyether-modified polydimethylsiloxane, natural alcohols wetting agent, and the moisture-resistant that adds wetting agent can improve pigment dyestuff in the consistency, printing ink of pigment and emulsion is wiped and dry rub resistance.
Above-mentioned defoamer refers to organic silicon modified by polyether, and it has froth breaking rapid, the advantage such as press down long and safety non-toxic of bubble time, high temperature resistant, strong basicity resisting is strong.
Above-mentioned flow agent refers to the used for water color ink flow agents such as organosilicon, esters of acrylic acid or organically-modified polydimethylsiloxane solution, product belongs to high reactivity, surfactivity soluble in water, can effectively reduce the surface tension of water-based system, improve the spread ability, enhancement levelling, mobility reach the wettability to ground, prevent the generation of shrinkage cavity, eliminate hand brush trace, improve anti-adhibit quality.
Above-mentioned film coalescence aid refers to monoesters class organic compound, high-carbon alcohol ester organic compound, 2,2,4-trimethylammonium-1,3-pentanediol mono isobutyrate etc., this auxiliary agent can be attracted on emulsion particle, polymerization effectively, the softening emulsion particle that merges, be lowered into film temperature, have good stability to hydrolysis, low zero pour, suitable volatilization efficient, coalescence efficiency efficiently.
Above-mentioned adhesion promoter refers to take titanate coupling agent as main, the water-borne coatings, the water color ink special adhesion promoter that are aided with multiple additives, it can improve water-borne coatings, water color ink to the agglutinating value(of coal) of various base materials, can improve the multiple physicals, vividness, wear resistance of water-borne coatings, water color ink etc. simultaneously.
Above-mentioned pH adjusting agent refers to ammoniacal liquor, can regulate the pH value of water color ink by the addition of ammoniacal liquor, and the pH value of described water color ink can be controlled between 7.0-8.5.
Above-mentioned pure-acrylic emulsion refers to carry out between vinylformic acid and methyl-prop alkene monomer the prepared analog copolymer emulsion of emulsion copolymerization reaction, viscosity 25-50 (being coated with 4 glasss), 20 ℃ of minimum film-forming temperatures, solid content 45-60%, Tg25-27 ℃.According to of the present invention, the pure-acrylic emulsion polymkeric substance has good mechanical property, weather resisteant, ageing resistance and film-forming properties, the raw material of described pure-acrylic emulsion and to account for quality of the emulsion per-cent as follows:
Rest part is deionized water, adopts different ratios of raw materials, can obtain desirable product performance.
Above-mentioned hard monomer refers to one or more in methyl methacrylate, methacrylic acid, vinylformic acid, Rocryl 410; Above-mentioned soft monomer refers to one or more in butyl acrylate, ethyl propenoate, ethyl acrylate, Hydroxyethyl acrylate; Above-mentioned function monomer refers to α-methacrylic acid; Above-mentioned emulsifying agent refers to OP, Sodium dodecylbenzene sulfonate etc.; Above-mentioned initiator refers to persulfate initiator; Above-mentioned conditioning agent refers to sodium bicarbonate, ammoniacal liquor.
Base-material pure-acrylic emulsion of the present invention adopts the pre-emulsifying method preparation, and its preparation method comprises the following steps:
(1) 4/5 deionized water, whole monomer, initiator, emulsifying agent are dropped in reaction vessel, at room temperature rapid stirring emulsification 30min makes pre-emulsion.
(2) deionized water of 1/3 above-mentioned pre-emulsion and 1/5 is dropped in another reaction vessel stir, be warming up to 80-90 ℃, drip remaining pre-emulsion after reaction 0.5-1h, drip off in 3h, constant temperature is to transformation efficiency>98%, and the pH value is regulated in cooling, namely gets prepared pure-acrylic emulsion.
Pure-acrylic emulsion after a production index detected result is as follows:
A kind of aqueous aluminum foil ink preparation method take pure-acrylic emulsion as base-material of the present invention comprises the following steps:
Be that 35-50% pure-acrylic emulsion, 10-30% pigment, 5-30% deionized water, 5-20% ethanol, 3-5% triethylamine, 0-2% wetting agent, 0-2% defoamer, 0.1-0.5% flow agent, 1-3% film coalescence aid, 0.3-1% adhesion promoter join in reactor with mass ratio, under room temperature through stir, after sand mill grinds, regulate pH=7.0-8.5 with the 0-1%pH conditioning agent, namely get aqueous aluminum foil ink.
The leading indicator of producing good aqueous aluminum foil ink is as follows:
Color: in tinctorial pattern deviation ± 5%
Fineness:<15 μ m
Tinting strength: 90-110
Viscosity: 30 ± 5 (being coated with 4 glasss)
PH value: 7.0-8.5
Rate of drying: 150-200m/min
Anti-ethanol, alkaline-resisting, water-fast: soak 24h after doing good.
The present invention proposes a kind of aqueous aluminum foil ink, be applicable to the use on the gravure printing presses of various models.Compared with prior art, the aqueous aluminum foil ink of the present invention take pure-acrylic emulsion as base-material has the following advantages:
(1) printing ink of the present invention has advantage on environmental protection and cost, with water as main dispersing medium, only contain the seldom organic solvent of amount, product volatile organic matter (VOC) content extremely hangs down to and does not have harmful dissolvent residual, and production cost has also obtained reduction.
(2) printing ink of the present invention has overcome the main drawback of former water color ink, printed patterns is clear, do after water-fast, anti-ethanol, alkaline-resisting, nondiscoloration, fade, and production technique is simple, reaction process is to carry out under normal temperature and pressure, input starting material all are converted into product, without any three waste discharge.
(3) printing ink aqueous based systems of the present invention is easy to clean than solvent system, uses suds or weakly alkaline washing lotion to scrub the whole cleaning that just can complete printer part, thereby has improved production efficiency.
Embodiment
Below in conjunction with embodiment, the specific embodiment of the present invention is further described.Following examples only are used for technical scheme of the present invention more clearly is described, and can not limit protection scope of the present invention with this.Unless be particularly limited " % " expression " quality % " in embodiment
Embodiment 1
The raw material composition of the present embodiment:
Prepare a kind of environment-friendly water-based aluminum foil ink, above data are concrete formulas,
Above-mentioned wetting agent refers to sodium laurylsulfonate; Above-mentioned defoamer refers to organic silicon modified by polyether; Above-mentioned flow agent refers to organosilicon, esters of acrylic acid used for water color ink flow agent; Above-mentioned film coalescence aid refers to monoesters class organic compound; Above-mentioned adhesion promoter refers to take titanate coupling agent as main, is aided with water-borne coatings, the water color ink special adhesion promoter of multiple additives; Above-mentioned pH adjusting agent refers to ammoniacal liquor.
The present embodiment pure-acrylic emulsion, viscosity 25-50 (being coated with 4 glasss), 20 ℃ of minimum film-forming temperatures, solid content 45-60%, Tg25-27 ℃; Wetting agent is sodium laurylsulfonate; Defoamer is organic silicon modified by polyether; PH adjusting agent is ammoniacal liquor.
The raw material of described pure-acrylic emulsion and to account for quality of the emulsion per-cent as follows:
Rest part is deionized water
Above-mentioned hard monomer refers to methyl methacrylate, Rocryl 410; Above-mentioned soft monomer refers to butyl acrylate; Above-mentioned function monomer refers to α-methacrylic acid; Above-mentioned emulsifying agent refers to OP, Sodium dodecylbenzene sulfonate etc.; Above-mentioned initiator refers to persulfate initiator; Above-mentioned conditioning agent refers to sodium bicarbonate, ammoniacal liquor.
Base-material pure-acrylic emulsion of the present invention adopts the pre-emulsifying method preparation, and its preparation method comprises the following steps:
(1) 4/5 deionized water, whole monomer, initiator, emulsifying agent are dropped in reaction vessel, at room temperature rapid stirring emulsification 30min makes pre-emulsion.
(2) deionized water of 1/3 above-mentioned pre-emulsion and 1/5 is dropped in another reaction vessel stir, be warming up to 80 ℃, drip remaining pre-emulsion after reaction 1h, drip off in 3h, constant temperature is to transformation efficiency>98%, and the pH value is regulated in cooling, namely gets prepared pure-acrylic emulsion.
The concrete operations preparation method of the present embodiment is:
Be that 35% pure-acrylic emulsion, 20% pigment, 25% deionized water, 10% ethanol, 4.5% triethylamine, 1.5% wetting agent, 1.5% defoamer, 0.5% flow agent, 1% film coalescence aid, 0.5% adhesion promoter join in reactor with mass ratio, under room temperature through stir, after sand mill grinds, regulate pH=7.5 with the 0.5%pH conditioning agent, namely get aqueous aluminum foil ink.
Embodiment 2
The raw material composition of the present embodiment:
Prepare a kind of environment-friendly water-based aluminum foil ink, above data are concrete formulas, and above-mentioned wetting agent refers to natural alcohols wetting agent; Above-mentioned defoamer refers to organic silicon modified by polyether; Above-mentioned flow agent refers to organically-modified polydimethylsiloxane solution used for water color ink flow agent; Above-mentioned film coalescence aid refers to 2,2,4-trimethylammonium-1, the 3-pentanediol mono isobutyrate; Above-mentioned adhesion promoter refers to take titanate coupling agent as main, is aided with water-borne coatings, the water color ink special adhesion promoter of multiple additives; Above-mentioned pH adjusting agent refers to ammoniacal liquor.
The present embodiment pure-acrylic emulsion, viscosity 25-50 (being coated with 4 glasss), 20 ℃ of minimum film-forming temperatures, solid content 45-60%, Tg25-27 ℃; Wetting agent is sodium laurylsulfonate; Defoamer is organic silicon modified by polyether; PH adjusting agent is ammoniacal liquor.
The raw material of described pure-acrylic emulsion and to account for quality of the emulsion per-cent as follows:
Rest part is deionized water
Above-mentioned hard monomer refers to methyl methacrylate; Above-mentioned soft monomer refers to butyl acrylate, Hydroxyethyl acrylate; Above-mentioned function monomer refers to α-methacrylic acid; Above-mentioned emulsifying agent refers to OP, Sodium dodecylbenzene sulfonate etc.; Above-mentioned initiator refers to persulfate initiator; Above-mentioned conditioning agent refers to sodium bicarbonate, ammoniacal liquor.
Base-material pure-acrylic emulsion of the present invention adopts the pre-emulsifying method preparation, and its preparation method comprises the following steps:
(1) 4/5 deionized water, whole monomer, initiator, emulsifying agent are dropped in reaction vessel, at room temperature rapid stirring emulsification 30min makes pre-emulsion.
(2) deionized water of 1/3 above-mentioned pre-emulsion and 1/5 is dropped in another reaction vessel stir, be warming up to 85 ℃, drip remaining pre-emulsion after reaction 0.5h, drip off in 3h, constant temperature is to transformation efficiency>98%, and the pH value is regulated in cooling, namely gets prepared pure-acrylic emulsion.
The concrete operations preparation method of the present embodiment is:
Be that 40% pure-acrylic emulsion, 15% pigment, 21% deionized water, 15% ethanol, 3.5% triethylamine, 1.0% wetting agent, 1.0% defoamer, 0.2% flow agent, 2% film coalescence aid, 0.8% adhesion promoter join in reactor with mass ratio, under room temperature through stir, after sand mill grinds, regulate pH=8.0 with the 0.5%pH conditioning agent, namely get aqueous aluminum foil ink.