CN102285862B - Method for extracting limonene from fruit skin of citrus - Google Patents

Method for extracting limonene from fruit skin of citrus Download PDF

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Publication number
CN102285862B
CN102285862B CN201110165440.9A CN201110165440A CN102285862B CN 102285862 B CN102285862 B CN 102285862B CN 201110165440 A CN201110165440 A CN 201110165440A CN 102285862 B CN102285862 B CN 102285862B
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limonene
quality
extraction
organic solvent
phase
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CN102285862A (en
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葛绍勇
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Emei Mountain in Sichuan Pharmaceutical Co. Ltd.
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CHENGDU RONGYAO GROUP SICHUAN CHANGWEI PHARMACEUTICAL Co Ltd
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Abstract

The invention provides a method for extracting from fruit skin of citrus, which comprises the following steps: adding fruit skin of citrus into a reflux extraction kettle, adding water in an amount which is 5 to 15 times the mass of the fruit skin and an organic solvent in an amount which is 2 to 10 times the mass of fruit skin, heating and stirring till the materials are mixed uniformly; performing ultrasonic wave assisted solvent extraction at 30 to 80 DEG C for 10 to 30 minutes continuously; adding active carbon for decolorization, stirring for about 30 minutes and cooling to 15 to 25 DEG C; filtering and separating decolorized product to obtain filtrate and filter residue, and subjecting the filtrate to phase splitting to obtain an organic phase A' and a water phase B; extracting the water phase B by using the organic solvent in an amount which is 0.2 to 0.5 percent based on the mass of the added fruit skin to obtain an organic phase A' and a water phase B'; and mixing the organic phase A and the organic phase A', performing normal pressure distillation separation at 40 to 100 DEG C to obtain limonene and the solvent, and collecting the limonene. The method has the advantages of high limonene extraction rate, simple process, suitability for industrial production and the like.

Description

From citrus peel, extract the method for limonene
Technical field
The invention belongs to compound and extract preparation field, be specifically related to a kind of method of extracting limonene from citrus peel.
Background technology
Limonene has another name called limonene, belongs to monoterpenes compound, and it is a kind of at aspect application a kind of chemical fundamentals raw materials very widely such as medicine, washing, sterilization, desinsections.
At present, limonene preparation method be mainly method by physics and/or chemistry from the relatively high natural phant of limonene content as extracted citrus.Conventional extraction method comprises as squeezing extraction method, water extraction extraction method etc.Although squeezing extraction method is simple, this method is higher and extraction yield is very low, less than 60% conventionally to equipment requirements.Water extraction extraction method extracts by water and the mode of wet distillation distills limonene volatile oil form, although the method extraction yield can reach approximately 85%, but still have the shortcoming of highly energy-consuming, and 20% the limonene volatile oil of still having an appointment cannot be extracted.
Using microwave assisted aqueous extraction abstraction technique be in recent years newly developed go out a kind of extracting method.Using microwave assisted aqueous extraction abstraction technique mainly utilizes the heat effect of microwave, solid and water containing limonene are heated to boil at short notice, make limonene depart from the mode that solid enters water, it is high that this method is extracted temperature, and because limonene solubleness in water is bad, therefore, water consumption is large, and energy consumption is high, also because the strong heat effect of microwave, can not adopt mixed extractant solvent, cause its substep operation, make operating process complicated.For example, CN200510032262 provides a kind of method that adopts using microwave assisted aqueous extraction abstraction technique to extract mandarin oil and pectin, and the method extraction rate reached is to approximately 95%.But the method water loss is higher, and processing step is loaded down with trivial details
Along with limonene is in the continuous expansion of the application of the aspects such as medicine, chemical industry, deinsectization synergy, need to develop a kind of efficient, simple, energy-conservation and economic limonene extracting method.
Summary of the invention
The object of the present invention is to provide a kind of efficient, simple, energy-conservation and economic limonene extracting method.
In one embodiment, the invention provides a kind of method of extracting limonene by ultrasonic wave secondary solvent abstraction technique from citrus peel, said method comprising the steps of:
(1) citrus peel is joined in reflux extraction still, and add the water of 5 to 15 times of quality and the organic solvent of 2 to 10 times of quality in described pericarp quality, heated and stirred is to evenly mixing;
(2) at 30 DEG C to 80 DEG C, carry out the extraction of ultrasonic wave secondary solvent, continue 10 to 30 minutes;
(3) add decolorizing with activated carbon, stir about 30 minutes is also cooled to 15 DEG C to 25 DEG C;
(4) the product filtering separation after decolouring is obtained to filtrate and filter residue, and described filtrate phase-splitting is obtained to organic phase A and aqueous phase B;
(6) aqueous phase B is obtained to organic phase A ' and aqueous phase B in order to the described organic solvent extraction of 0.2 to 0.5 quality of described pericarp quality meter again ';
(7) organic phase A and A ' are merged, at 40 to 100 DEG C, air distillation separates and obtains limonene and described organic solvent, collects described limonene.
In one embodiment, described method further comprises that step 4 filter residue is back to described reflux extraction still repeats reextraction.
In one embodiment, described method further comprises that the organic solvent in step 7 is back to described reflux extraction still to be reused.
In one embodiment, described method further comprises aqueous phase B in step 6 ' be back to the recycling of described reflux extraction still.
In one embodiment, described method further comprises that by the citrus peel precrushing in step 1 be the powder of diameter 1mm.
In one embodiment, in the group forming below described organic solvent choosing freely: ethers, ketone, ester class and/or their combination.
In one embodiment, described organic solvent is tetrahydrofuran (THF), sherwood oil, butanone, ethyl acetate, methyl acetate, propyl acetate, butylacetate or their combination.
In one embodiment, the water joining in reflux extraction still is 6 to 8 times of quality, in the quality of pericarp.
In one embodiment, what join organic solvent in reflux extraction still is 3 to 4 times of quality, in pericarp quality.
In one embodiment, described ultrasonic wave secondary solvent extraction is carried out at 40 DEG C to 60 DEG C.
The present invention is by using ultrasonic wave mixed extractant solvent technology, rapidly and efficiently separate limonene from citrus peel, and this method percentage extraction is high, technique simple economy, be applicable to large-scale industry and industry application.
Brief description of the drawings
Fig. 1: according to the exemplary process flow figure of the method for extracting limonene from citrus peel of one embodiment of the present invention.
Embodiment
In conjunction with illustrative embodiments, the present invention is more fully described hereinafter with reference to accompanying drawing.But the present invention can multi-form embodiment and be should not be construed as and be limited to embodiment described in literary composition.On the contrary, provide these embodiments to make the disclosure thorough and complete, and intactly scope of the present invention is conveyed to those skilled in the art.
Fig. 1 is according to the process flow sheet of the method for extracting limonene from citrus peel of one embodiment of the present invention.
As shown in Figure 1, first citrus peel, water and organic solvent are joined in reflux extraction still, and heated and stirred, until evenly mix.
Before citrus peel is joined to reflux extraction still, as required, can carry out precut/chopping to pericarp.In one embodiment, pericarp being cut/shreds is the fritter of 0.5 to 5mm diameter.In another embodiment, pericarp being cut/shreds is the fritter of 1 to 3mm diameter.In one embodiment, pericarp is cut/shreds the fritter into 1mm diameter.Cutting/chopping can be carried out with the conventional cutting unit in this area.
Citrus of the present invention comprises Rutaceae (Rutaceae) plant of totally 6 genus, and Fortunella (Fortunella), the husky lemon of Australia belong to (Eremocitrus), Poncirus (Poncirus), many stamens tangerine belongs to (Clymenia), Australia tangemon genus (Microcitrus) and Citrus (Citrus).Particularly, citrus of the present invention can be navel orange, the ponkan etc. of the real estates such as Sichuan Province China Fengjie, Guangyuan, ponkan, the oranges and tangerines etc. of the real estates such as Zhejiang Province, China, annex.In addition, although the present invention will be described for extract limonene from citrus peel, it should be understood that method of the present invention can be applicable to all plant tissue or parts containing limonene equally, as pulp etc.
The amount of the water adding is 5 to 15 times of pericarp quality, preferably 6 to 10 times of quality, more preferably 6 to 8 times of quality.If the amount of water is greater than 15 times of quality, can cause, heating energy consumption increases.In addition, the water yield is crossed conference and is caused organic solvent ratio to reduce, and then reduces limonene solubleness, causes extraction efficiency to reduce.If the amount of water is less than 5 times of quality, can cause system solid content to increase, system mobility is bad, and in the auxiliary extraction process of ultrasonic wave, ultra-sonic oscillation effect reduces, and extraction effect reduces.
The amount of the organic solvent adding is 2 to 10 times of volumes of pericarp volume, preferably 3 to 8 times of volumes, more preferably 4 to 6 times of volumes.If the amount of organic solvent is greater than 10 times of volumes, although product solubility increases, extraction efficiency is high, and extraction rate is fast, and in the time of distillating recovering solvent, energy consumption is higher.Higher than the organic solvent of 10 times of weight, will bring unnecessary energy loss, meanwhile, reduce equipment capacity, be not easy to production application.If the amount of organic solvent is less than 2 times of volumes, mixed solvent reduces the solubleness of limonene, and extraction efficiency reduces.
Herein, described organic solvent includes but not limited to: ethers, as sherwood oil, tetrahydrofuran (THF); Ketone, as butanone; Ester class, as ethyl acetate, methyl acetate, propyl acetate, butylacetate, and/or their combination.For the consideration of environmental protection, economic dispatch aspect factor and take into account productive rate, in one embodiment, the preferred sherwood oil of organic solvent of the present invention.In one embodiment, organic solvent ethyl acetate of the present invention, methyl acetate, propyl acetate and/or butylacetate.
Subsequently, at 30 DEG C to 80 DEG C, the mixture of pericarp, water and organic solvent is carried out to the extraction of ultrasonic wave secondary solvent.
At present, ultrasonic technology is mainly used in cleaning aspect, in various cleanings, has produced ultrasonic cleaning device a large amount of, different model, and along with the power of ultrasonic generator continues to increase, the range of application of equipment is also in continuous expansion.But, not yet have up to now about the report in extracting or technology enlightenment by ultrasonic applications.Inventor's discovery, because hyperacoustic vibrational frequency is very high, this high-frequency vibration makes pericarp particle fast vibration.The compositions such as limonene separate with the attaching substratum of pericarp fast in high-frequency vibration process, enter in mixed solvent, reach the effect of Rapid Extraction.The penetrance of ultrasonic wave effect is very strong, the limonene in pericarp particle can be discharged efficiently, therefore realizes high extraction efficiency.
And conventional limonene is extracted and need at high temperature be carried out and need to use a large amount of solvents.In the method for the invention, due to hyperacoustic vibration effect, extraction is become and be more prone to.Therefore extraction can be carried out under lower temperature and lower solvent strength, and solvent load is economized, and energy consumption is low, and rate of extraction is fast, the easy to operate extraction cost that reduced greatly.
In one embodiment, the auxiliary mixed extractant solvent of ultrasonic wave can carry out at 40 DEG C to 60 DEG C.In one embodiment, the extraction of ultrasonic wave secondary solvent can be carried out at 40 DEG C to 50 DEG C.Ultrasonic extraction of the present invention can be undertaken by commercially available ultrasonic generator, as WS-VI type ultrasonoscope.Hyperacoustic condition is: voltage 220V, electric current 4A, pulse-repetition 20KHz, 25KHz, 28KHz, 33KHz, 40KHz, 60KHz etc., the time length is 10 to 30 minutes.Those skilled in the art can select suitable ultrasonic extraction condition according to the size of extract etc.In one embodiment, hyperacoustic processing condition preferably: 40 DEG C of temperature, the water of 6 times of quality, the sherwood oil of 4 times of quality, frequency 25KHz, the time length is 10 to 20 minutes, now can obtain 70% extraction efficiency.In another embodiment, hyperacoustic processing condition preferably: 40 DEG C of temperature, the water of 6 times of quality, the sherwood oil of 4 times of quality, frequency 60KHz, the time length is 10 to 15 minutes, now also can obtain 70% extraction efficiency.In theory, frequency is higher, and extraction efficiency is better, and speed is faster.But through facts have proved, too high frequency easily causes equipment to break down, common frequency (comprises 40KHz) and can realize good extraction effect more than 40KHz.If frequency is lower than 40KHz, corresponding extraction time will be multiplied, and to a certain extent, extraction efficiency reduces.
After the extraction of ultrasonic wave secondary solvent, add activated carbon to decolour, stir about 30 minutes is also cooled to 15 DEG C to 25 DEG C.In one embodiment, the add-on of activated carbon is 0.2 to 2% of initial pericarp weight, is preferably 0.5 to 1%, more preferably 0.8 to 1.2%, most preferably be 1%.
The crude product of decolouring is filtered, obtain filtrate and filter residue.
Herein, filtration can adopt the filter method of this area routine, includes but not limited to: decompress filter, centrifuging, bag type filtering, filter press etc.In one embodiment, the filter residue filtering out can be turned back in initial reflux extraction still again, enter next circulation, can at utmost improve like this extraction yield of limonene.The filtrate obtaining after filtration can, by leave standstill phase-splitting in phase splitter, obtain organic phase A and aqueous phase B.
As required, in order at utmost to improve the extraction yield of limonene, alternatively by aqueous phase B again with adding the aforementioned organic solvent with 0.2 to 0.5 times of weight of pericarp weighing scale simply to extract.Aqueous phase B obtains organic phase A ' and aqueous phase B after again extracting '.Organic phase A and organic phase A ' are merged, enter next step.To aqueous phase B ' carry out aftertreatment.
In one embodiment, can be by aqueous phase B ' be back in reflux extraction still.Conventionally, aqueous phase B ' recycle after 3 to 5 times, enter wastewater treatment, recycle.Like this, can invent saving utilization, the minimizing three waste discharge that can realize water resources, reduce costs, and, can further guarantee that a small amount of limonene of dissolving in water can further be extracted, improve recycled in its entirety rate.
The organic phase of merging is carried out to air distillation at 40 DEG C to 100 DEG C.The inventor further finds, this step adopts air distillation can reduce solvent loss, and solvent recovering rate can reach approximately 95%.In one embodiment, distillation can be carried out at 50 DEG C to 80 DEG C.In another embodiment, distillation can be carried out at 60 DEG C to 70 DEG C.
In one embodiment, also can omit the step that aqueous phase B is extracted again, can directly carry out above-mentioned distillation processing to organic phase A.
After distillation, can obtain the organic solvent and the oily matter that separate.Through qualification, oily matter is limonene, and content is up to 85% to 98%.The organic solvent that separation obtains turns back in reflux extraction still again, for next reaction cycle, at utmost improves limonene productive rate and saves organic solvent to realize.
In sum, the auxiliary mixed extractant solvent of ultrasonic wave of the present invention mainly adopts HF oscillation effect, and extraction temperature is low, can have good effect of extracting at 30 to 80 DEG C.Owing to adopting mixed solvent, increase greatly the solubleness of limonene in mixed solvent, effect of extracting is good, and solvent load is economized, both energy-conservation, environmental protection again.
Embodiment
Embodiment 1:
Get 100 grams of fresh Peel of Navel Oranges that originate from Sichuan Navel orange, add wherein 200 grams of 500 grams, water and ethyl acetate, heat simultaneously and stir.In the time that temperature is heated to 30 DEG C of left and right, open ultrasonic device, carry out the extraction of ultrasonic wave secondary solvent, continue 10 minutes.After ultrasonic extraction, add 2 grams of activated carbon, stir about 30 minutes.In the time that solution is cooled to 15 DEG C, mother liquor is carried out to filtration under diminished pressure, obtain filtrate and solid residue.Filtrate is layered as organic phase and water after leaving standstill.Water, again with 20 grams of ethyl acetate extractions, is obtained to extra organic phase.The organic phase of twice is merged, to organic phase air distillation, obtain ethyl acetate and the yellowish steaming excess to colorless oil.
After measured, the yellowish steaming excess to colorless oil is limonene, approximately 3.2 grams.
Solid residue is placed in to 2000ml water, adopts the water vapour distillation of spending the night for a long time, obtain 0.1 gram of limonene less than, this illustrates that the limonene in pericarp is almost all extracted, more than extraction rate reached to 95%.
Embodiment 2:
Get 100 grams of fresh ponkan skins that originate from Sichuan Guangyuan ponkan, add wherein 1000 grams of 1500 grams, water and sherwood oils, heat simultaneously and stir.In the time that temperature is heated to 80 DEG C of left and right, open ultrasonic device, carry out the extraction of ultrasonic wave secondary solvent, continue 20 minutes.After ultrasonic extraction, add 2 grams of activated carbon, stir about 30 minutes.In the time that solution is cooled to 20 DEG C, mother liquor is carried out to filtration under diminished pressure, obtain filtrate and solid residue.Filtrate is layered as organic phase and water after leaving standstill.Water is used to 20 grams of petroleum ether extractions again, obtain extra organic phase.The organic phase of twice is merged, to organic phase air distillation, obtain sherwood oil and the yellowish steaming excess to colorless oil.
After measured, the yellowish steaming excess to colorless oil is limonene, approximately 3.6 grams.
Solid residue is placed in to 2000ml water, adopts the water vapour distillation of spending the night for a long time, obtain 0.1 gram of limonene less than, this illustrates that the limonene in pericarp is almost all extracted, more than extraction rate reached to 95%.
Embodiment 3:
Get 100 grams of orange peels that originate from the orange in Australia, add wherein 600 grams of 1000 grams, water and butanone, heat simultaneously and stir.In the time that temperature is heated to 50 DEG C of left and right, open ultrasonic device, carry out the extraction of ultrasonic wave secondary solvent, continue 25 minutes.After ultrasonic extraction, add 3 grams of activated carbon, stir about 30 minutes.In the time that solution is cooled to 25 DEG C, mother liquor is carried out to filtration under diminished pressure, obtain filtrate and solid residue.Filtrate is layered as organic phase and water after leaving standstill.Water, again with 50 grams of butanone extractions, is obtained to extra organic phase.The organic phase of twice is merged, to organic phase air distillation, obtain sherwood oil and the yellowish steaming excess to colorless oil.
After measured, the yellowish steaming excess to colorless oil is limonene, approximately 3.5 grams.
Solid residue is placed in to 2000ml water, adopts the water vapour distillation of spending the night for a long time, obtain 0.1 gram of limonene less than, this illustrates that the limonene in pericarp is almost all extracted, more than extraction rate reached to 95%.
Embodiment 4:
Get 100 grams of orange peels that originate from the orange in Australia, the size that precrushing is 1mm, adds 600 grams of 1000 grams, water and propyl acetates wherein, heats simultaneously and stirs.In the time that temperature is heated to 40 DEG C of left and right, open ultrasonic device, carry out the extraction of ultrasonic wave secondary solvent, continue 30 minutes.After ultrasonic extraction, add 2 grams of activated carbon, stir about 30 minutes.In the time that solution is cooled to 20 DEG C, mother liquor is carried out to filtration under diminished pressure, obtain filtrate and solid residue.Filtrate is layered as organic phase and water after leaving standstill.Water, again with 40 grams of propyl acetate extractions, is obtained to extra organic phase.The organic phase of twice is merged, to organic phase air distillation, obtain sherwood oil and the yellowish steaming excess to colorless oil.
After measured, the yellowish steaming excess to colorless oil is limonene, approximately 3.8 grams.
Solid residue is placed in to 2000ml water, adopts the water vapour distillation of spending the night for a long time, obtain 0.1 gram of limonene less than, this illustrates that the limonene in pericarp is almost all extracted, more than extraction rate reached to 95%.
Comparative example 1
Get 100 grams of fresh Peel of Navel Oranges that originate from Sichuan Navel orange, add squeezing machine, be adjusted to suitable pressure, squeeze; Increase gradually pressure, repeat to squeeze 3 times; By the liquid stratification obtaining after squeezing, obtain oily compound.After measured, oily compound is limonene, approximately 2.1 grams of content.
Comparative example 2
Get 100 grams of fresh ponkan skins that originate from Sichuan Guangyuan ponkan, add squeezing machine, be adjusted to suitable pressure, squeeze; Increase gradually pressure, repeat to squeeze 5 times; By the liquid stratification obtaining after squeezing, obtain oily compound.After measured, oily compound is limonene, approximately 1.9 grams of content.
Comparative example 3
Get 100 grams of orange peels that originate from the orange in Australia, add squeezing machine, be adjusted to suitable pressure, squeeze; Increase gradually pressure, repeat to squeeze 5 times; By the liquid stratification obtaining after squeezing, obtain oily compound.After measured, oily compound is limonene, approximately 2.2 grams of content.
Comparative example 4
Get 100 grams of orange peels that originate from the orange in Australia, add squeezing machine, be adjusted to suitable pressure, squeeze; Increase gradually pressure, repeat to squeeze 10 times; By the liquid stratification obtaining after squeezing, obtain oily compound.After measured, oily compound is limonene, approximately 2.26 grams of content.
Can comparative example from above embodiment, the method that the auxiliary mixed extractant solvent of ultrasonic wave of the present invention extracts limonene has very high limonene productive rate.Method technique of the present invention is simple, energy consumption is low, high, the whole reaction process of the citric acid rate of recovery is integrated, and is applicable to industrialization and industrialization and produces.
Wen Zhongyi discloses illustrative embodiments, although used concrete term, they are only not for purposes of limitation with common using and explain with descriptive sense.Therefore, it will be appreciated by those skilled in the art that and can carry out the change in various forms and details, and do not depart from the scope of the present invention providing in following claim.

Claims (8)

1. a method of extracting limonene, said method comprising the steps of:
(1) citrus peel is joined in reflux extraction still, and add the water of 5 to 15 times of quality and the organic solvent of 2 to 10 times of quality in described pericarp quality, heated and stirred is to evenly mixing;
(2) at 30 DEG C to 80 DEG C, carry out the extraction of ultrasonic wave secondary solvent, continue 10 to 30 minutes;
(3) add activated carbon decolorizing, stir about 30 minutes is also cooled to 15 DEG C to 25 DEG C;
(4) the product filtering separation after decolouring is obtained to filtrate and filter residue, and described filtrate phase-splitting is obtained to organic phase A and aqueous phase B;
(5) aqueous phase B is obtained to organic phase A ' and aqueous phase B in order to the described organic solvent extraction of 0.2 to 0.5 quality of described pericarp quality meter again '; With
(6) organic phase A and A ' are merged, at 40 to 100 DEG C, air distillation separates and obtains limonene and described organic solvent, collects described limonene;
Wherein, in step (1), described organic solvent comprises: ethyl acetate, sherwood oil, butanone or propyl acetate;
In step (2), described hyperacoustic condition is: voltage 220V, electric current 4A, pulse-repetition 40KHz or 60KHz.
2. method according to claim 1, is characterized in that, described method further comprises that step (4) filter residue is back to described reflux extraction still repeats reextraction.
3. method according to claim 1, is characterized in that, described method further comprises that the organic solvent in step (6) is back to described reflux extraction still to be reused.
4. method according to claim 1, is characterized in that, described method further comprises aqueous phase B in step (5) ' be back to described reflux extraction still recycling.
5. method according to claim 1, is characterized in that, described method further comprises that by the citrus peel precrushing in step (1) be the powder of diameter 1mm.
6. method according to claim 1, is characterized in that, the water joining in described reflux extraction still is 6 to 8 times of quality, in the quality of pericarp.
7. method according to claim 1, is characterized in that, the organic solvent joining in described reflux extraction still is 3 to 4 times of quality, in pericarp quality.
8. method according to claim 1, described ultrasonic wave secondary solvent extraction is carried out at 40 DEG C to 60 DEG C.
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Owner name: SICHUAN EMEISHAN PHARMACEUTICAL CO., LTD.

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Address after: 614000 Leshan hi tech Industrial Development Zone, Yingbin Avenue, No. 6, Sichuan

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Denomination of invention: Method for extracting limonene from fruit skin of citrus

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Denomination of invention: Extraction of limonene from citrus peel

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