The installation method of fiber reinforced plastic pipe
Technical field
The present invention relates to a kind of pipe installation method, particularly a kind of installation method of the fiber reinforced plastic pipe that is threaded.
Background technique
The butt joint of glass fibre reinforced plastics threaded tube, the mouth of pipe of the pipeline that spins is an outside thread, and the mouth of pipe of accepting pipeline is an internal thread, and external thread rotary is connected on and makes two pipelines be connected perforation in the internal thread.Spin pipeline when accepting pipeline and dock, the center line of two pipelines need be placed on the same straight line, the outside thread of the pipeline that spins is aimed at the internal thread of accepting pipeline, then could be with the outside thread precession.This is easy to realize that because small-bore pipeline is in light weight, pliability is good, controls the butt joint that can finish two pipelines by a dead lift when small-bore pipeline docks.But for large diameter pipeline, because its weight is very heavy, obviously can't be by manually carrying, often by means of wire rope or other suspender belt pipeline is sling by facility such as forklift, cucurbits, though common wire rope or suspender belt can be mentioned pipeline, but pipeline can't rotate in the above, also just can not carry out spinning of screw thread.
In addition, existing piping erection, whether the outside thread of pipeline of spinning is aimed at the internal thread of accepting pipeline and is only depended on visual observations, be difficult to guarantee the precision of aligning, for small pipeline, because the precession torsion that needs is smaller, in case find that the screw thread precession is not smooth, should stop precession immediately, the counterrotating pipeline that will spin is backed off, and avoids screw thread to be subjected to bigger injury.But this method is not suitable for the installation of large pipeline, for example the above pipeline of DN400 needs bigger torsion ability precession, in case the precision that outside thread is aimed at internal thread is not enough, precession along with pipeline, must cause the bigger injury of screw thread, and fiber reinforced plastic pipe is different from common metallic conduit, in case pipe thread is destroyed, will directly cause scrapping of fiber reinforced plastic pipe.
Summary of the invention
The objective of the invention is to, overcome problems of the prior art, a kind of installation method of fiber reinforced plastic pipe is provided, can when screw thread docks, guarantee butt joint accurately, and convenience quick for installation.
For solving above technical problem, the installation method of a kind of fiber reinforced plastic pipe provided by the present invention, comprise that spin pipeline and glass fibre reinforced plastics of the identical glass fibre reinforced plastics of internal diameter accepts pipeline, the mouth of pipe of the described pipeline that spins is provided with outside thread, the described mouth of pipe of accepting pipeline is provided with and the suitable internal thread of described outside thread, the described pipeline that spins in turn includes the following steps when pipeline docks with accepting: (1) will accept the pipeline horizontal fixed, one end of cylinder guide rod is inserted in the described internal thread mouth of pipe of accepting pipeline the outer wall of described cylinder guide rod and the described inwall Spielpassung of accepting pipeline; (2) adopt the roller suspender belt to sling in the described pipeline that spins, the outside thread mouth of pipe that makes the pipeline that spins and the internal thread mouth of pipe of accepting pipeline are in opposite directions; (3) the outside thread mouth of pipe with the described pipeline that spins is inserted in the end that described cylinder guide rod exposes, and the described pipeline that spins is advanced to the described duct orientation of accepting, and is mutually concordant with the end face of the described internal thread mouth of pipe until the described outside thread mouth of pipe; (4) position of the described cylinder guide rod of adjustment makes the cylinder guide rod respectively have half to lay respectively at described spin pipeline and described accepting in the pipeline; (5) adjust the sling height and the position of described roller suspender belt, and the axis of the pipeline that spins and the axis of accepting pipeline are positioned on the same straight line; (6) coated glass steel sealer on the outside thread of the described pipeline that spins; (7) adopt Pipe wrench to rotate the described pipeline that spins, the outside thread that makes the pipeline that spins is progressively in the described internal thread of accepting pipeline of precession, until screwing.
With respect to prior art, the present invention has obtained following beneficial effect: the inwall Spielpassung of the outer wall of cylinder guide rod and pipeline both can guarantee that the cylinder guide rod can move smoothly in pipeline, be unlikely to influence the merging precision of pipeline again; The cylinder guide rod respectively have half lay respectively at spin pipeline with accept in the pipeline, the pipeline that spins that can guarantee to dock thread section is with to accept pipeline concentric, thereby guarantees that butt joint is accurately smooth; The roller suspender belt can the handling pipeline, and the butt joint pipeline is aimed at mutually, and the pipeline that spins freely is rotated on suspender belt, carries out screw thread easily and spins, and the resistance that pipeline is rotated generation is very little; This installation method adopts special-purpose cylinder guide rod and roller suspender belt, only need a forklift or excavator to cooperate the installation that to finish the heavy caliber fiber reinforced plastic pipe smoothly, greatly reduce the difficulty of fiber reinforced plastic pipe field construction, and improved the reliability of installing greatly.
As preferred version of the present invention, described roller suspender belt comprises that many shape sizes are identical, be distributed on the same semicircle and coupling shaft that axis is parallel to each other, each described coupling shaft is a multidiameter shaft, the bearing of same model and specification is installed on the inner side step at its two ends, and each described bearings is on the half circle wall of the pipeline that spins; Be hinged with the arc connecting plate respectively on the outside step of described coupling shaft, the two ends that the other end of described arc connecting plate is hinged on the adjacent coupling shaft each coupling shaft are connected in series successively; The two ends of described coupling shaft is respectively equipped with thread section, is connected with nut on the described thread section respectively described arc connecting plate is compressed; The two ends that are positioned at two coupling shafts topmost are hinged with direct-connected fishplate bar respectively, and the upper end that is positioned at the two direct-connected fishplate bars of pipeline the same side interconnects by connecting rod, and the parallel axes of described connecting rod is in the axis of described coupling shaft.With the bottom of roller suspender belt holder at pipeline to be installed, the parallel axes of each coupling shaft is in the axis of pipeline, again with wire rope rope on roller suspender belt two connecting rods topmost, mentioning wire rope by forklift or other suspender mentions the roller suspender belt, the bearings at each coupling shaft two ends holds up pipeline on the half circle wall of the pipeline that spins, because what adopted the pipeline bottom is bearings, pipeline can freely rotate on suspender belt, by instruments such as Chain wrench rotating pipe easily, the outside thread of the pipeline that spins and the internal thread of accepting pipeline are spun.
As preferred version of the present invention, the length of described cylinder guide rod be described spin pipeline with accept 5 ~ 20 times of internal diameter of the pipeline.The insertion length of cylinder guide rod is long more, can guarantee the precision of screw thread butt joint more, and the length of cylinder guide rod is 5 ~ 20 times of internal diameter of the pipeline, can guarantee the precision of screw thread butt joint, can guarantee that again the cylinder guide rod moves freely in pipeline.
As preferred version of the present invention, the two ends of described cylinder guide rod are respectively equipped with circular arc chamfering.Circular arc chamfering can make cylinder guide rod easier moving in pipeline.
As preferred version of the present invention, be connected with the tractive handle on the both ends of the surface of described cylinder guide rod respectively, be banded with tow rope respectively on the described tractive handle, the free end of described tow rope stretches out with the other end mouth of pipe of accepting pipeline from the described pipeline that spins respectively.Can outside pipeline, spur the cylinder guide rod by tractive handle and tow rope, make its middle part accurately be positioned at the position of butt joint screw thread; After a pipeline butt joint is finished, can the cylinder guide rod be moved to next screw thread docking location, proceed the pipeline butt joint by the tractive of tow rope.
As preferred version of the present invention, the outside thread root of the described pipeline that spins is provided with positioning convex ring.When the pipeline precession gradually that spin, when positioning convex ring touches the end face of accepting pipeline, represent that promptly the connection length of screw thread and connection power are enough, can guarantee that pressure test passes through.
Description of drawings
Fig. 1 is a pipeline lifting schematic representation of the present invention.
Fig. 2 is the plan view of roller suspender belt among the present invention.
Fig. 3 is the left view of Fig. 2.
Fig. 4 is the structure enlarged view of coupling shaft among Fig. 2.
Fig. 5 is the structural representation of arc connecting plate among Fig. 2.
Fig. 6 is the structure enlarged view of connecting rod among Fig. 2.
Fig. 7 is the structural representation of direct-connected fishplate bar among Fig. 2.
Among the figure: 1 coupling shaft; The 1a circlip groove; 2 connecting rods; 3 arc connecting plates; 4 direct-connected fishplate bars; 5 bearings; 6 shaft block rings; 7 nuts; 8 pipelines that spin; The 8a positioning convex ring; 9 accept pipeline; 10 cylinder guide rods; 10a tractive handle; The 10b tow rope; 11 hoist cables.
Embodiment
As shown in Figure 1, the installation method of fiber reinforced plastic pipe of the present invention, comprise that spin pipeline 8 and glass fibre reinforced plastics of the identical glass fibre reinforced plastics of internal diameter accepts pipeline 9, the mouth of pipe of pipeline 8 of spinning is provided with outside thread, the mouth of pipe of accepting pipeline 9 is provided with the internal thread suitable with outside thread, the pipeline 8 that spins in turn includes the following steps when pipeline 9 docks with accepting: (1) will accept pipeline 9 horizontal fixed, the one end insertion of cylinder guide rod 10 is accepted in the internal thread mouth of pipe of pipeline the outer wall of cylinder guide rod 10 and the inwall Spielpassung of accepting pipeline 9; (2) will spin pipeline 8 adopts the roller suspender belts to sling, and the outside thread mouth of pipe that makes the pipeline 8 that spins and the internal thread mouth of pipe of accepting pipeline 9 are in opposite directions; (3) will the spin outside thread mouth of pipe of pipeline 8 is inserted in the end that cylinder guide rod 10 exposes, and the pipeline 8 that will spin advances to the direction of accepting pipeline 9, and is mutually concordant with the end face of the internal thread mouth of pipe until the outside thread mouth of pipe; (4) adjust the position of cylinder guide rod 10, make cylinder guide rod 10 respectively have half lay respectively at spin pipeline 8 with accept in the pipeline 9; (5) adjust the sling height and the position of roller suspender belt, and the axis of the pipeline 8 that spins and the axis of accepting pipeline 9 are positioned on the same straight line; (6) coated glass steel sealer on the outside thread of pipeline 8 that spins; (7) adopt Pipe wrench to rotate the pipeline 8 that spins, the outside thread that makes the pipeline 8 that spins progressively precession is accepted in the internal thread of pipeline 9, until screwing.
The outside thread root of pipeline of spinning is provided with positioning convex ring 8a, and precession is when positioning convex ring 8a touches the end face of accepting pipeline 9 gradually when the pipeline 8 that spins, and the connection length and the connection power of screw thread are enough, can guarantee that pressure test passes through.
The length of cylinder guide rod be preferably spin pipeline with accept 5 ~ 20 times of internal diameter of the pipeline, the two ends of cylinder guide rod are respectively equipped with circular arc chamfering, in order to moving in pipeline.Be connected with tractive handle 10a on the both ends of the surface of cylinder guide rod respectively, be banded with tow rope 10b respectively on the tractive handle 10a, the free end of tow rope 10b stretches out with the other end mouth of pipe of accepting pipeline from the pipeline that spins respectively.Can outside pipeline, spur the cylinder guide rod by tow rope 10b, make its middle part accurately be positioned at the position of butt joint screw thread; After a pipeline butt joint was finished, the tractive by tow rope 10b moved to next screw thread docking location with the cylinder guide rod again, proceeded the pipeline butt joint.
As shown in Figure 2, the roller suspender belt that piping erection of the present invention is used, comprise that many shape sizes are identical, be distributed on the same semicircle and coupling shaft 1 that axis is parallel to each other, the multidiameter shaft that each coupling shaft 1 is, the bearing 5 of same model and specification is installed on the inner side step at its two ends, each bearing 5 symmetric support is on the half circle wall of pipeline 8 that spins, and each bearing outside is fixing by shaft block ring 6; Be hinged with arc connecting plate 3 respectively on the outside step of coupling shaft 1, the two ends that the other end of arc connecting plate 3 is hinged on the adjacent coupling shaft each coupling shaft are connected in series successively; The two ends of coupling shaft 1 is respectively equipped with thread section, is connected with nut 7 on the thread section respectively arc connecting plate 3 is compressed; The two ends that are positioned at two coupling shafts topmost are hinged with direct-connected fishplate bar 4 respectively, and the upper end that is positioned at the two direct-connected fishplate bars 4 of pipeline the same side interconnects by connecting rod 2, and the parallel axes of connecting rod 2 is in the axis of coupling shaft 1.
As shown in Figure 3, the two ends of coupling shaft are followed successively by the Bearing Installation position from inside to outside, and the outside of Bearing Installation position is provided with circlip groove 1a, and shaft block ring 6 is installed among the circlip groove 1a, and bearing inner race is resisted against on the shaft shoulder, and the outside is fixing by shaft block ring 6.The outside of Bearing Installation position is arc connecting plate mounting point, and two arc connecting plates, 3 terminations are hinged on this position respectively, and the nut that spins on the thread section in the outside is with arc connecting plate axially locating.
As shown in Figure 4, the two ends of arc connecting plate 3 are provided with hinging hole, and two hinging holes are hinged on respectively on two adjacent coupling shafts, and the radius of arc connecting plate is greater than the radius of pipeline to be installed, so that do not interfere with pipeline when lifting.
As shown in Figure 5, the two ends of connecting rod 2 only are provided with the articulated position and the thread section of direct-connected fishplate bar and arc connecting plate.
As shown in Figure 6, the two ends of direct-connected fishplate bar 4 are provided with hinging hole, and the lower end hinging hole is hinged on the coupling shaft 1 of the top, and the upper end hinging hole is hinged on the connecting rod 2.
During installation, with the bottom of roller suspender belt holder at pipeline 8 to be installed, the parallel axes of each coupling shaft 1 is in the axis of pipeline, again hoist cable 11 is tied up on roller suspender belt two connecting rods 2 topmost, mentioning hoist cable 11 by forklift or other suspender mentions the roller suspender belt, bearing 5 symmetric support at each coupling shaft two ends hold up pipeline 8 on the half circle wall of pipeline 8 that spins, and forming rolls supports, and topmost the bearing of two coupling shafts is positioned on the diameter of pipeline 8.The sling height of adjusting pipeline 8 makes two to wait that the center line that docks pipeline places on the same straight line, by instrument rotating pipes 8 such as Chain wrenches, the outside thread of pipeline 8 ports and the internal thread of another root pipe end is spun.
In addition to the implementation, the present invention can also have other mode of executions.All employings are equal to the technological scheme of replacement or equivalent transformation formation, all drop in the protection domain of requirement of the present invention.