CN102275210A - Multifunctional vacuum extruder for hollow hanging plates and split bricks - Google Patents
Multifunctional vacuum extruder for hollow hanging plates and split bricks Download PDFInfo
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- CN102275210A CN102275210A CN2011102197909A CN201110219790A CN102275210A CN 102275210 A CN102275210 A CN 102275210A CN 2011102197909 A CN2011102197909 A CN 2011102197909A CN 201110219790 A CN201110219790 A CN 201110219790A CN 102275210 A CN102275210 A CN 102275210A
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Abstract
The invention aims to provide a multifunctional vacuum extruder for hollow hanging plates and split bricks. The multifunctional vacuum extruder is provided with two parts, namely an upper mechanism which is positioned on the upper part and is used for transporting, extruding and mixing materials, and a lower mechanism which is positioned on the lower part and is used for extruding the materials, wherein the lower mechanism is positioned on a base; one end of the upper mechanism is fixedly supported on the base through an upper bracket and the other end of the upper mechanism is communicated with a mud feeding hopper in the lower mechanism through a vacuum chamber; a variable frequency motor in the upper mechanism is connected with a clutch to drive the clutch to rotate and is connected with a shell coupler through two output shafts of a double output shaft arc bearing speed reducer for coaction so as to rotate two stirring shafts relatively; an output shaft of a variable frequency motor of the lower mechanism is connected with a planet speed reducer; the planet speed reducer is directly connected with a spindle; the spindle is connected with a spiral extrusion reamer; the tail end of the spiral extrusion reamer is positioned in a cylinder II; and an outer end of the cylinder II is connected with a core, a middle section, an outlet end adjusting plate and a machine head in turn. The vacuum extruder can adapt to various raw materials to produce the hollow hanging plates and the split bricks, and also can produce sintered insulating bricks and sintered insulating block bricks in various specifications and sizes.
Description
Technical field
The invention belongs to building mechanical equipment manufacturing technology field, particularly material extrusion equipment.
Background technology
In recent years, along with national walling reform policy, utilize industrial residues such as hills soil, shale, river, river, lake, extra large mud, gangue, flyash, slag to be raw material, materials for wall is to high hole rate, the sintering heat-reserving brick and the sintering heat insulation building block fast development of specifications section size greatly.Properties of product and specification also become and variation, and the walling equipment also will be caught up with and satisfy the building trade demand one step ahead.The general ceramic tile of selecting of body of wall material is that size is less outside building trade at present, and is to stick on outer field, such construction means to cause building weight too big, makes load-bearing need more carrying, causes building cost to improve constantly.Under the guiding of national policy, materials for wall and walling mechanized equipment have obtained fast development synchronously.The continuous diversified development of properties of product and product specification.Present a kind of natural marble that replaces more and more obtains favor as the hollow link plate of decoration of exterior wall.Hollow link plate is kind of a novel wall material, is mainly used in wall curtain protection, and with superior freeze proof, solar heat protection, insulation, and performance that can the secondary utilization is based on building material market.Owing to will rely on foreign technology and imported mechanical equipment, it is single higher with production cost with raw material, make China manufacturing enterprise and mechanized equipment manufacturing enterprise all seldom, thereby hollow link plate does not have to popularize use.The at present big hollow link plate of specification or the brick multifunctional vacuum extruder of riving still adopt the pug extrusion equipment, because the material difference, it is the manufacturing of the hollow link plate or the brick of riving of raw material that existing extrusion equipment is difficult to satisfy industrial residues such as gangue, flyash, slag.
Summary of the invention
The object of the invention provides a kind of hollow link plate and the brick multifunctional vacuum extruder of riving, and is the manufacturing of the hollow link plate or the brick of riving of raw material to satisfy industrial residues such as adopting gangue, flyash, slag.
The hollow link plate and the brick multifunctional vacuum extruder of riving, have and be positioned at top and be used to carry and push the parent body of stirring material and be positioned at Lower Establishment two parts that the realization material of bottom is extruded, Lower Establishment is positioned on the base, parent body's one end is fixed on the base by higher level's stent support, and the other end of parent body is communicated with the bucket that adds in the Lower Establishment by vacuum chamber; It is characterized in that each free frequency modulation motor of parent body and Lower Establishment drives, frequency modulation motor and clutch connect to drive its rotation and be connected acting in conjunction with the shell shaft coupling by two output shafts that the double output shaft circular arc holds reductor and make that two shafts are relative to be rotated in the parent body, the shaft end is connected with carries the Hough reamer, carries the Hough reamer to be connected in the vacuum chamber by cutting trowel; Higher level outside shaft stirs the compression ring that adds that the feeding heating steam that is used for is housed on the casing; The frequency modulation motor output shaft of Lower Establishment is connected with planetary reducer, planetary reducer directly connects main shaft, axle is extruded reamer with spiral and is connected, and spiral is extruded the reamer end and is positioned at two cylinder outward,, two cylinder outer end connection-core tool, stage casing, port of export adjustable plate and head successively; Top, head both sides is provided with two cover electronic pressure-sensing display systems.
The present invention compares its characteristics with conventional art:
1, this machine subordinate adopts planetary reducer, and torsional forces is big, saves power, there is no oil leakage phenomenon, saves electric energy more than 30 percent, is that traditional phase homotype can't reach.
2, this machine higher level adopts double circular arc tooth face dual output reductor, relies on speed reducer output shaft and adds the shell shaft coupling and be connected with two shafts, saves gear and gear-box, has reduced manufacturing cost.
3, this machine higher level stirs and is provided with the heating steam loop device, guarantees that raw material moisture is even, promotes feed particles to combine closely, and inferior raw material plasticity is increased, and improves the quality of products and productivity effect.
4, this function is produced hollow link plate and is rived beyond the brick performance, possesses the performance of producing insulating brick and sintering heat insulation building block brick.Utilize very short time to realize the conversion of various product specifications.
Vacuum-extruder of the present invention, can adapt to plurality of raw materials produces hollow link plate and rives and can produce the sintering heat-reserving brick and the sintering heat insulation building block brick of all size size, enlarge the brick-tile industry range of product size, satisfy demand, the promotion walling industry development of building trade, improve China's building equipment.
Description of drawings
Figure is a structural representation of the present invention.Figure number is described as follows: 1, pneumatic clutch; 2, dual output circle-arc tooth reductor; 3, shaft coupling; 4, shaft; 5, add compression ring; 6, stir casing; 7, carry the Hough reamer; 8, inner conical drogue; 9, external conical sleeve; 10, vacuum chamber; 11, inspect door; 12, add bucket; 13, two cylinder; 14, electron pressure display; 15, stage casing adjustable plate; 16, outlet regulating plate; 17, machine mouth; 18, head; 19, extrude reamer; 20, soil compressing plate axle; 21, main shaft; 22, gear train; 23, gear-box; 24, planetary reducer; 25, hand-operated lifting setting; 26, subordinate's pneumatic clutch; 27, subordinate's protective cover; 28, base; 29, higher level's support; 30, higher level's guard shield.
The specific embodiment
As figure is the specific embodiment of the invention.
The hollow link plate and the brick multifunctional vacuum extruder of riving, have and be positioned at top and be used to carry and push the parent body of stirring material and be positioned at Lower Establishment two parts that the realization material of bottom is extruded, Lower Establishment is positioned on the base 28, parent body's one end is supported and fixed on the base 28 by higher level's support 29, and the other end of parent body is communicated with the bucket 12 that adds in the Lower Establishment by vacuum chamber 10; Each free frequency modulation motor of its parent body and Lower Establishment drives, frequency modulation motor and clutch 1 connects to drive its rotation and be connected acting in conjunction with shell shaft coupling 3 by two output shafts that the double output shaft circular arc holds reductor 2 and makes the 4 relative rotations of two shafts in the parent body, shaft 4 ends are connected with carries Hough reamer 7, carries Hough reamer 7 to be connected in the vacuum chamber 10 by cutting trowel; Higher level outside shaft 4 stir the feeding heating steam that is used for is housed on the casing 6 add compression ring 5; The frequency modulation motor output shaft of Lower Establishment is connected with planetary reducer 24, planetary reducer 24 directly connects main shaft 21, axle 21 is extruded reamer 19 with spiral and is connected, spiral is extruded the terminal outer two cylinders 13 that are positioned at of reamer 19,, two cylinder 13 outer ends connection-core tool 18, stage casing 15, port of export adjustable plate 16 and head 17 successively; Top, head 17 both sides is provided with two cover electronic pressure-sensing display systems 14.Base 28 both sides respectively have and are provided with three covers and are used to regulate the manual lifting mechanism 25 of base 28 level heights.Cutting trowel is combined to form by two inner conical drogues 8 and external conical sleeve 9 and closely knitly forms two annulars and cut trowel.Adding shell shaft coupling 3 directly connects reductor two output shafts and makes with two shafts that two shafts are relative to be rotated; The main shaft external splines is bumped into the speed reducer output shaft hole direct level of internal spline and is connected in the Lower Establishment.: have on head 17 stage casings and the port of export and regulate the mudflow plate.
Higher level's frequency modulation motor of the present invention drives clutch 1 rotation, hold 2 two output shafts of reductor by the double output shaft circular arc and make the 4 relative rotations of two shafts with 3 actings in conjunction of shell shaft coupling, material stirs casing 6 by the higher level, add the heating steam of compression ring 5, it is broken by cutting trowel to advance extruding to be combined to form closely knit two annulars by two inner conical drogues 8 and external conical sleeve 9 through Hough reamer 7, add in the bucket 12 by falling in the vacuum chamber 10, subordinate's planetary reducer 24 directly connects main shaft 21 under frequency modulation motor drives, constantly rotating screw is extruded reamer and is pushed to rub once more (19) and practice and promote down, through two cylinder 13, head 17 compressions, through the stage casing 15 and the adjusting mudflow of port of export adjustable plate 16, and with the machine mouth, the core tool is extruded predetermined base substrate under 18 common cooperations.Top, head both sides is provided with two cover electronic pressure-sensing display systems 14, nut adjustment by rotation hand-worked lift 25 makes base 28 and complete machine level height consistent and change head, machine mouth, core tool and screw reamer by the product specification size manufacturing technique requirent level of being scheduled to, and can produce sintering heat-reserving brick and sintering heat insulation building block brick.The complete machine ectosome is provided with; Higher level's reductor 2, subordinate's planetary reducer 24, gear-box 23 internal tooth wheels 22 and four forced feed oil systems of each bearing portion.
Vacuum of the present invention is extruded the brick machine and is made up of higher level, subordinate's two parts, respectively there is frequency modulation motor to drive up and down, guarantee that the higher level carries and subordinate's extrusion capacity ground balance, can regulate the rotating speed of upper and lower level according to raw material composition difference and product specification size simultaneously, province has got gear and gear housing, add the shell shaft coupling and directly connect reductor two output shafts and two shafts, two shafts are rotated relatively.Subordinate adopts advanced horizontal planetary reductor, and the main shaft external splines is bumped into the speed reducer output shaft hole direct level of internal spline and is connected, and reduces the shaft coupling connecting link.The underframe both sides respectively are provided with three cover hand-operated liftings, regulate the level height of production technology.
This machine is changed the performance that head machine mouth core tool reamer is produced sintering heat-reserving brick and sintering heat insulation building block brick except that producing hollow link plate and riving the brick.Have on the hollow link plate head stage casing and the port of export and regulate the mudflow plate, regulate in the middle of the mudflow fast around slow phenomenon, and respectively be provided with electron pressure at head above apart from both sides, 100mm entrance point place and survey the sense display system.
The present invention is ben to be that architectural feature comprises:
1, subordinate adopts planetary reducer directly to connect drive shaft, and frequency modulation motor is done power source, and main shaft is provided with gear wheel and does initiatively, and driving is beaten mud plate axle and rotated relatively.
2, the higher level adopts the double output shaft reductor and adds the shell shaft coupling and be connected two shafts, and frequency modulation motor is done power source, finishes two shafts and rotates relatively.
3, all the other all adopt steel-casting to remove base, higher level's shelf, agitator tank.
4, the base both sides respectively are provided with six cover manual lifting mechanisms, can change all size size product.
5, at head extrusion pressure is set and shows, and adjusting mudflow mechanism is set.
6, each easy wear-out part surface spraying wear-resistant materials.
Operation principle of the present invention:
Handle raw material through preceding working procedure, enter agitator tank 6 by hopper, rotate shaft 4 agitating heating steam more relatively through two, make pug moisture more even, by carrying Hough to stir cutter 7 extruding, form closely knit mud ring through cutting the trowel chopping, fall into by vacuum chamber 10 and to add in the bucket 12, extrude reamer 19 rotation propelling continuously through main shaft 21 and spiral, under the common compression by two cylinder 13 and head 17, form the base bar of predetermined dimension again through core tool, machine mouth 18, after other supporting equipment cuts into certain specification size base substrate.
Claims (5)
1. the hollow link plate and the brick multifunctional vacuum extruder of riving, have and be positioned at top and be used to carry and push the parent body of stirring material and be positioned at Lower Establishment two parts that the realization material of bottom is extruded, Lower Establishment is positioned on the base (28), parent body's one end is supported and fixed on the base (28) by higher level's support (29), and the other end of parent body is communicated with the bucket (12) that adds in the Lower Establishment by vacuum chamber (10); It is characterized in that each free frequency modulation motor of parent body and Lower Establishment drives, frequency modulation motor and clutch (1) connect to drive its rotation and be connected acting in conjunction with shell shaft coupling (3) by two output shafts that the double output shaft circular arc holds reductor (2) and make the relative rotation of two shafts (4) in the parent body, shaft (4) end is connected with carries Hough reamer (7), carries Hough reamer (7) to be connected in the vacuum chamber (10) by cutting trowel; Higher level outside shaft (4) stir the feeding heating steam that is used for is housed on the casing (6) add compression ring (5); The frequency modulation motor output shaft of Lower Establishment is connected with planetary reducer (24), planetary reducer (24) directly connects main shaft (21), axle (21) is extruded reamer (19) with spiral and is connected, spiral is extruded the terminal outer two cylinder (13) that is positioned at of reamer (19),, two cylinder (13) outer end connection-core tool (18), stage casing (15), port of export adjustable plate (16) and head (17) successively; Top, head (17) both sides is provided with two cover electronic pressure-sensing display systems (14).
2. the hollow link plate according to claim 1 and the brick multifunctional vacuum extruder of riving is characterized in that: base (28) both sides respectively have and are provided with three covers and are used to regulate the manual lifting mechanism (25) of base (28) level height.
3. the hollow link plate according to claim 1 and the brick multifunctional vacuum extruder of riving is characterized in that: the described trowel that cuts is combined to form by two inner conical drogues (8) and external conical sleeve (9) and closely knitly forms two annulars and cut trowel.
4. the hollow link plate according to claim 1 and the brick multifunctional vacuum extruder of riving is characterized in that: add shell shaft coupling (3) and directly connect reductor two output shafts and make with two shafts that two shafts are relative to be rotated; The main shaft external splines is bumped into the speed reducer output shaft hole direct level of internal spline and is connected in the Lower Establishment.
5. the hollow link plate according to claim 1 and the brick multifunctional vacuum extruder of riving is characterized in that: have on head (17) stage casing and the port of export and regulate the mudflow plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110219790 CN102275210B (en) | 2011-08-03 | 2011-08-03 | Vacuum extruder for hollow hanging plates and split bricks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110219790 CN102275210B (en) | 2011-08-03 | 2011-08-03 | Vacuum extruder for hollow hanging plates and split bricks |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102275210A true CN102275210A (en) | 2011-12-14 |
| CN102275210B CN102275210B (en) | 2013-04-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110219790 Expired - Fee Related CN102275210B (en) | 2011-08-03 | 2011-08-03 | Vacuum extruder for hollow hanging plates and split bricks |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102275210B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103192447A (en) * | 2013-03-28 | 2013-07-10 | 程永科 | Method for improving quality of brick and tile products and gas feeder |
| CN105666654A (en) * | 2016-03-03 | 2016-06-15 | 天津市帝标建材有限公司 | Novel brick making machine |
| CN109333760A (en) * | 2018-12-18 | 2019-02-15 | 常山英鸿新型建材有限公司 | The processing unit (plant) and its application method of steam pressure energy conservation and environmental protection air-entrained concrete building block |
| CN110000903A (en) * | 2019-05-27 | 2019-07-12 | 四川凡欧机械制造有限公司 | A kind of big yield double-stage vacuum extruding machine |
| CN110454972A (en) * | 2019-09-04 | 2019-11-15 | 安徽上造智能设备科技有限公司 | A kind of heat-circulation type steam insulation energy-saving hot water boiler |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1281777A (en) * | 2000-08-31 | 2001-01-31 | 佛山市石湾宝利达陶瓷厂 | Forming process of ceramic tile with striated surface |
| CN2703632Y (en) * | 2004-04-21 | 2005-06-08 | 田克土 | Vacuum extruder |
| CN201217245Y (en) * | 2008-05-08 | 2009-04-08 | 李波 | Dual-extrusion two-stage vacuum extruder |
-
2011
- 2011-08-03 CN CN 201110219790 patent/CN102275210B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1281777A (en) * | 2000-08-31 | 2001-01-31 | 佛山市石湾宝利达陶瓷厂 | Forming process of ceramic tile with striated surface |
| CN2703632Y (en) * | 2004-04-21 | 2005-06-08 | 田克土 | Vacuum extruder |
| CN201217245Y (en) * | 2008-05-08 | 2009-04-08 | 李波 | Dual-extrusion two-stage vacuum extruder |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103192447A (en) * | 2013-03-28 | 2013-07-10 | 程永科 | Method for improving quality of brick and tile products and gas feeder |
| CN105666654A (en) * | 2016-03-03 | 2016-06-15 | 天津市帝标建材有限公司 | Novel brick making machine |
| CN109333760A (en) * | 2018-12-18 | 2019-02-15 | 常山英鸿新型建材有限公司 | The processing unit (plant) and its application method of steam pressure energy conservation and environmental protection air-entrained concrete building block |
| CN110000903A (en) * | 2019-05-27 | 2019-07-12 | 四川凡欧机械制造有限公司 | A kind of big yield double-stage vacuum extruding machine |
| CN110454972A (en) * | 2019-09-04 | 2019-11-15 | 安徽上造智能设备科技有限公司 | A kind of heat-circulation type steam insulation energy-saving hot water boiler |
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| Publication number | Publication date |
|---|---|
| CN102275210B (en) | 2013-04-17 |
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Granted publication date: 20130417 Termination date: 20130803 |