CN102273771A - Method for producing paper-core health care insole - Google Patents

Method for producing paper-core health care insole Download PDF

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Publication number
CN102273771A
CN102273771A CN2010102018478A CN201010201847A CN102273771A CN 102273771 A CN102273771 A CN 102273771A CN 2010102018478 A CN2010102018478 A CN 2010102018478A CN 201010201847 A CN201010201847 A CN 201010201847A CN 102273771 A CN102273771 A CN 102273771A
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refill
pulp
preparation
paper
health insoles
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CN2010102018478A
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Chinese (zh)
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田超
陈彬
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China National Pulp and Paper Research Institute
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China National Pulp and Paper Research Institute
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Priority to CN2010102018478A priority Critical patent/CN102273771A/en
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Abstract

The invention discloses a method for producing a paper-core health care insole. Natural plants such as bamboo, fiber, palm and the like are taken as main raw materials, an appropriate pulping process is adopted to prepare plant fiber, then the plant fiber is mixed with wood charcoal or bamboo charcoal to make a paperboard with certain thickness as an insole core layer, needle leave wood sulphate digestion liquor treatment is carried out, non-woven fabric and cotton fabric are taken as an underlayer and a surface layer, folding and sewing are carried out for fixing, and a health care insole which has air permeability, sweat absorption, deodorization and bacteriostatic performances is obtained.

Description

A kind of preparation method of refill health insoles
Technical field
The present invention relates to a kind of preparation method of shoe-pad, is that the manufacture paper with pulp cardboard that forms of primary raw material is the method that sandwich layer is made health insoles with natural plant fibre and powdered carbon particularly, and concrete technology relates to pulping and paper-making, clothes processing industry field.
Background technology
Both feet are one of human of paramount importance limbs organs, have finished upright walking evolution from the mankind, the major organs that both feet just become human body support and move, and both hands are freed the complicated more activity of being responsible for thus.In addition, pin still is human body " second heart ": the mankind's activity most of the time is in the body erect state, because heart apart from the lower limb end farthest, add the reason of blood self gravitation, it is more or less freely to make blood flow to both feet from heart, and the backflow heart is difficult, when a large amount of accumulation of blood during in veins of lower extremity, just must rely on the effect extruding blood vessel of lower limb muscles pump, assist the blood-pumping function of heart, finish the body cyclic process of blood.Therefore, " the sick doctor of head pin " generally popular till now " foot soaking and massage " from traditional traditional Chinese medical science all directly or indirectly proving the importance of both feet to human body.
But in current life style, human both feet are wrapped in animal's leather even all kinds of chemical material for a long time, and gas permeability is relatively poor, sweat is difficult to volatilization rapidly, easily breed bacteria and fungi cause foot to infect diseases such as beriberi, pin are smelly, bring puzzlement and painful to the patient.Not recovering under the movable barefoot situation,, then be to realize the convenient and valid approach of of double-legged daily health caring if can improve the performance of correlated products such as footwear, socks, shoe-pad.
Insole products in the market is of a great variety, and quality and performance are also uneven.Wherein greatly product is to be that primary raw material is made with the chemical fibre, the also use chemistry adhesive that has, product itself is just unfavorable to health, and can not absorbing sweat and removal peculiar smell, help on the contrary to cause pin smelly with grow germ; Cotton, crudefiber crop shoe-pad, relatively welcome because be to make and good air permeability with natural plant fibre, but, have tangible damp after use a period of time because water imbibition and adsorptivity cotton, flaxen fiber itself are relatively poor, can not prevent the generation of peculiar smell; Disposable paper pulp shoe-pad, quality product is made with pure wood pulp, health, convenience, but life cycle is very short, both uneconomical, the also not environmental protection of frequent replacing; The cortex shoe-pad is elegant in appearance, also belongs to natural prodcuts, but gas permeability, water imbibition, adsorptivity are all relatively poor, and expensive, is the lower product of cost performance; Also has comparatively popular Bamboo charcoal shoe-pad at present in addition, strong adsorptivity and sterilizing function by means of bamboo charcoal, can effectively contain the generation of bacterium and peculiar smell, but because carbon dust can not have very high content in textile, the therefore undue exaggerative effect of a small amount of bamboo charcoal in shoe-pad also is unscientific.
The objective of the invention is to pluses and minuses, develop a kind ofly, have ventilative, absorbing sweat, deodorizing, bacteria resistance function concurrently based on material of vegetable origin at existing insole products, and health insoles with low cost.
Summary of the invention
The present invention is a primary raw material with natural plants such as bamboo, fiber crops or palms, adopt suitable pulping process to produce string, mix to manufacture paper with pulp with wooden carbon or bamboo charcoal powder again and become to have certain thickness cardboard as the shoe-pad sandwich layer, after the softwood kraft pulp vermicelli are handled, again with nonwoven and cotton as lining and surface layer, fixing through bound edge, sewing, make a kind of health insoles that has ventilative, absorbing sweat, deodorizing, antibacterial characteristics concurrently, the finished product structure as shown in Figure 1, concrete preparation method is as follows:
(1) preparation fiber: natural plant raw materials such as bamboo, fiber crops or palm are made paper pulp with half chemical method or technique for chemomechanical pulp-making, promptly realize fiber separation, require the pulping beating degree in 25~35 ° of SR scopes, bulk is not less than 3.0cm 3/ g just requires the gained fiber loose, flexible, to guarantee the gas permeability and the pliability of shoe-pad;
(2) preparation carbon dust: common charcoal or bamboo charcoal are pulverized to passing through the carbon dust of 100 mesh sieves;
(3) the shoe-pad refill of manufacturing paper with pulp: will be equivalent to the powdered carbon of absolute dried paper pulp weight 10~25%, 5~10% terylene short fiber (length 4mm, rugosity 1.4D) mixes with paper pulp, manufacture paper with pulp into cardboard, wherein be aided with 0.5~3% cationic starch, 0.02~0.5% PAMC, 0.1~0.3% AKD sizing agent, improve the retention of carbon dust, the water-resistance of improving cardboard and intensity, according to different demands to properties of product, refill quantitatively can be at 150~400g/m 2Select in the scope;
(4) vermicelli of refill are handled: with the needlebush sulfate pulp that adds 0.05~0.2% PAMC and 0.1~0.3%AKD sizing agent refill is carried out two-sided vermicelli, in case the blocking powder leaks the quantitative 15~35g/m of vermicelli 2, vermicelli should adopt shiny beating technology with the softwood kraft pulp processing of need pulling an oar, and making beating is to 45 ° of SR.
(5) back processing is handled: cut refill to required size, lining is done with nonwoven in the two sides, does surface layer with cotton, makes the finished product shoe-pad after bound edge and sewing are fixing.
Used charcoal or bamboo charcoal, softwood kraft pulp, nonwoven, cotton are the commercially available raw material of industry among the present invention.
Characteristics of the present invention are:
(1) is main raw material(s) with natural plant fibre such as bamboo, fiber crops, palm silk and wood (bamboo) carbon dust, combines the characteristics of the comfortable naturally and carbon dust high adsorption of string, make the finished product shoe-pad have softness, ventilative, deodorizing, antibacterial performance concurrently.
(2) adopt pulping process that natural plant raw material is carried out fiber separation and processing, make fiber surface that limited wire-dividing broom purification take place, increase specific area, and expose more hydrophilic radical, make the refill shoe-pad have stronger water imbibition, alleviated the damp after shoe-pad uses for a long time than common cotton, flax spinning shoe-pad.
(3) used raw material are all common common, the manufacturing paper with pulp and all ripe easily row of vermicelli method of the separation of string and processing, refill, and production cost is lower than cotton, the flax spinning shoe-pad of equivalent weight, product price ratio height.
Description of drawings
Accompanying drawing is the interlayer structure figure of finished product shoe-pad of the present invention.
The specific embodiment
Below in conjunction with embodiment, the present invention is done more detailed introduction:
Embodiment 1:
Bamboo wood is flooded 2h with NaOH solution down at 120 ℃, and the NaOH consumption is 9% of an over dry bamboo wood weight, and the maceration extract ratio is 1: 3, separates into beating degree 30 ° of SR, bulk 3.1cm with the high-density paste mill mill after dipping is finished 3The paper pulp of/g; Get an amount of this paper pulp, add charcoal powder (crossing 100 mesh sieves), 6% terylene short fiber and 0.08% cationic starch, 0.05% PAMC, the 0.1%AKD sizing agent that are equivalent to absolute dried paper pulp weight 20%, fully mix, thin up behind the 5min is manufactured paper with pulp into 200g/m with sheet forming apparatus 2Cardboard; In beating degree is to add in the needlebush sulfate pulp of 45 ° of SR to be equivalent to the PAMC of absolute dried paper pulp weight 0.08% and 0.1% AKD sizing agent, to 240g/m 2Cardboard carry out two-sided vermicelli, the quantitative 25g/m of vermicelli 2With liner board at 1.5MPa/m 2The following squeezing 30s of pressure, use cylinder dried then, obtain the shoe-pad refill; Refill is cut moulding according to required size, press interlayer structure shown in the accompanying drawing, at refill layer 3 two sides compound nonwoven cloth lining 2,4, the composite cotton fabric cloth cover 1,5 outside the nonwoven lining, are fixed together by sewing, and with bound edge cloth bound edge, both got the finished product shoe-pad.
Embodiment 2:
Numb raw material is flooded 1h with NaOH solution down at 120 ℃, and the NaOH consumption is 6% of an over dry bamboo wood weight, and the maceration extract ratio is 1: 4, separates into beating degree 25 ° of SR, bulk 3.2cm with the high-density paste mill mill after dipping is finished 3The paper pulp of/g; Get an amount of this paper pulp, add bamboo charcoal powder (crossing 100 mesh sieves), 5% terylene short fiber and 0.08% cationic starch, 0.06% PAMC, the 0.1%AKD sizing agent that are equivalent to absolute dried paper pulp weight 15%, fully mix, thin up behind the 5min is manufactured paper with pulp into 240g/m with sheet forming apparatus 2Cardboard; In beating degree is to add in the needlebush sulfate pulp of 45 ° of SR to be equivalent to the PAMC of absolute dried paper pulp weight 0.08% and 0.1% AKD sizing agent, to 240g/m 2Cardboard carry out two-sided vermicelli, the quantitative 25g/m of vermicelli 2With liner board at 1.5MPa/m 2The following squeezing 30s of pressure, use cylinder dried then, obtain the shoe-pad refill; Refill is cut moulding according to required size, press interlayer structure shown in the accompanying drawing, at refill layer 3 two sides compound nonwoven cloth lining 2,4, the composite cotton fabric cloth cover 1,5 outside the nonwoven lining, are fixed together by sewing, and with bound edge cloth bound edge, both got the finished product shoe-pad.
Embodiment 3:
Palm silk raw material is flooded 1h with NaOH solution down at 120 ℃, and the NaOH consumption is 6% of an over dry bamboo wood weight, and the maceration extract ratio is 1: 4, separates into beating degree 25 ° of SR, bulk 3.2cm with the high-density paste mill mill after dipping is finished 3The paper pulp of/g; Get an amount of this paper pulp, add bamboo charcoal powder (crossing 100 mesh sieves), 7% terylene short fiber and 0.08% cationic starch, 0.06% PAMC, the 0.1%AKD sizing agent that are equivalent to absolute dried paper pulp weight 20%, fully mix, thin up behind the 5min is manufactured paper with pulp into 240g/m with sheet forming apparatus 2Cardboard; In beating degree is to add in the needlebush sulfate pulp of 45 ° of SR to be equivalent to the PAMC of absolute dried paper pulp weight 0.08% and 0.1% AKD sizing agent, to 240g/m 2Cardboard carry out two-sided vermicelli, the quantitative 25g/m of vermicelli 2With liner board at 1.5MPa/m 2The following squeezing 30s of pressure, use cylinder dried then, obtain the shoe-pad refill; Refill is cut moulding according to required size, press interlayer structure shown in the accompanying drawing, at refill layer 3 two sides compound nonwoven cloth lining 2,4, the composite cotton fabric cloth cover 1,5 outside the nonwoven lining, are fixed together by sewing, and with bound edge cloth bound edge, both got the finished product shoe-pad.
The prepared shoe-pad finished product of above embodiment is on probation through the experiencer, and soft feel, comfortable is worn damp and peculiar smell after a whole day and is significantly less than mill run on the market.

Claims (8)

1. the preparation method of a refill health insoles, the sandwich layer that it is characterized in that shoe-pad are to be the cardboard that primary raw material is manufactured paper with pulp and formed with natural plant fibre and powdered carbon, and concrete manufacturing process may further comprise the steps:
(1) natural plant raw materials such as bamboo, fiber crops is made paper pulp, obtain string;
(2) charcoal or bamboo charcoal are ground to form the powdered carbon of certain order number;
(3) certain thickness cardboard is manufactured paper with pulp in natural plant fibre, powdered carbon, terylene short fiber and the auxiliary agent mixing of certain proportioning;
(4) vermicelli being carried out on the two sides of cardboard handles;
(5) with the cloth cutting moulding of refill and lining, surface layer, after bound edge, sewing are fixing the finished product shoe-pad.
2. the preparation method of a kind of refill health insoles as claimed in claim 1, the raw material that it is characterized in that producing natural plant fibre can be bamboo or fiber crops or palm silk, defibration method can be half chemical pulping or chemical-mechanical pulping.
3. the preparation method of a kind of refill health insoles as claimed in claim 1 is characterized in that used powdered carbon can be charcoal or bamboo charcoal, and needed 100 mesh sieves.
4. the preparation method of a kind of refill health insoles as claimed in claim 1 is characterized in that used chemical fibre is the terylene short fiber of 4mm, and rugosity is 1.4D.
5. the preparation method of a kind of refill health insoles as claimed in claim 1, the raw material of the refill that it is characterized in that manufacturing paper with pulp constitutes: paper pulp and be equivalent to the powdered carbon of absolute dried paper pulp weight 10~25%, 5~10% terylene short fiber, 0.5~3% cationic starch, 0.02~0.5% PAMC, 0.1~0.3% AKD sizing agent.
6. the preparation method of a kind of refill health insoles as claimed in claim 1 is characterized in that the vermicelli string is the needlebush sulfate pulp, the quantitative 15~35g/m of vermicelli 2, and interpolation is equivalent to the PAMC of paper pulp oven dry weight 0.05~0.2% and 0.1~0.3% AKD sizing agent.
7. the preparation method of a kind of refill health insoles as claimed in claim 1 is characterized in that the interlayer structure of shoe-pad is: middle is the refill layer, and refill layer outside is lining, and material is a nonwoven, and the lining outside is a surface layer, and material is a cotton.
8. the preparation method of a kind of refill health insoles as claimed in claim 1 is characterized in that the needlebush sulfate pulp that vermicelli are used, adopts the shiny beating PROCESS FOR TREATMENT, and beating degree is 45 ° of SR.
CN2010102018478A 2010-06-09 2010-06-09 Method for producing paper-core health care insole Pending CN102273771A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106218068A (en) * 2016-07-18 2016-12-14 常熟市立新无纺布织造有限公司 A kind of medical antibacterial water suction non-woven fabrics
CN110338512A (en) * 2019-07-03 2019-10-18 邱锋 A kind of adaptive, face shape fitting shoes foot pad production method
CN113914135A (en) * 2021-11-05 2022-01-11 临沂三禾生物质科技有限公司 Completely degradable disposable paper special for insoles and preparation method thereof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2147760Y (en) * 1992-11-11 1993-12-01 徐国庆 Insoles
CN2648867Y (en) * 2003-09-29 2004-10-20 贺艳琴 Active carbon deodorizing shoe pad
CN2784443Y (en) * 2003-07-15 2006-05-31 刘超 Paper board with charcoal particles
CN2830479Y (en) * 2005-05-14 2006-10-25 王白浪 Carbon paper composite material
CN2884962Y (en) * 2005-12-29 2007-04-04 包立根 A health care shoes pad with bamboo charcoal
CN101091814A (en) * 2006-06-21 2007-12-26 曲丰蕴 Shoe pad with medication

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2147760Y (en) * 1992-11-11 1993-12-01 徐国庆 Insoles
CN2784443Y (en) * 2003-07-15 2006-05-31 刘超 Paper board with charcoal particles
CN2648867Y (en) * 2003-09-29 2004-10-20 贺艳琴 Active carbon deodorizing shoe pad
CN2830479Y (en) * 2005-05-14 2006-10-25 王白浪 Carbon paper composite material
CN2884962Y (en) * 2005-12-29 2007-04-04 包立根 A health care shoes pad with bamboo charcoal
CN101091814A (en) * 2006-06-21 2007-12-26 曲丰蕴 Shoe pad with medication

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106218068A (en) * 2016-07-18 2016-12-14 常熟市立新无纺布织造有限公司 A kind of medical antibacterial water suction non-woven fabrics
CN110338512A (en) * 2019-07-03 2019-10-18 邱锋 A kind of adaptive, face shape fitting shoes foot pad production method
CN113914135A (en) * 2021-11-05 2022-01-11 临沂三禾生物质科技有限公司 Completely degradable disposable paper special for insoles and preparation method thereof

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Address after: 100102, Beijing Wangjing science and Technology Park, Chaoyang District No. 4 Yang Lu, No. 302 light building, room 3

Applicant after: China National Pulp & Paper Research Institute

Address before: 100032 Beijing city Chongwen District No. 7 South off the 5 floor of the Warwick International Apartments room 1510

Applicant before: China National Pulp & Paper Research Institute

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Application publication date: 20111214