CN102273756B - Clothes assembly line and method for realizing efficient running of clothes flowline production by using same - Google Patents
Clothes assembly line and method for realizing efficient running of clothes flowline production by using same Download PDFInfo
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- CN102273756B CN102273756B CN 201110254820 CN201110254820A CN102273756B CN 102273756 B CN102273756 B CN 102273756B CN 201110254820 CN201110254820 CN 201110254820 CN 201110254820 A CN201110254820 A CN 201110254820A CN 102273756 B CN102273756 B CN 102273756B
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Abstract
The invention relates to a clothes assembly line and a method for realizing the efficient running of clothes flowline production by using the same. In the clothes assembly line, a plurality of roller bodies which extend along a machine frame are arranged on the machine frame; the roller bodies are driven to rotate by a motor; each roller body is divided into a plurality of stations along the extension direction of the machine frame; each station comprises three sections, namely a front section completion area, a middle section proceeding area and a rear section waiting area; a normal running button and an abnormal running button are arranged on each station; the normal running button is connected with a motor for controlling the roller bodies of three sections of the station to rotate; the roller bodies are driven to rotate to realize normal flowline production; the abnormal running button is connected with a motor for driving the roller bodies of the rear section waiting area of the station and the front section completion area of the last station to rotate; and when the assembly line runs abnormally, staff of the last station overlap a circulating box in the middle section proceeding area to a circulating box of the front section completion area, and press the abnormal running button, so that all upstream stations can run normally to ensure the normal production sequence and production efficiency of the assembly line.
Description
Technical field
The present invention relates to the method for a kind of clothes streamline and the efficient operation of its realization clothes flowing water production.
Background technology
At present the streamline of single-piece or beat-type on the market all is the flowing mode that adopts passive type, with the run-in synchronism of single end points (streamline front end or rear end) control sliver, or carries out the winding running with rotating disc type.Its shortcoming is: owing to exist the production of forward and backward procedure can not reach equalization fully, occur the wherein stifled goods of certain procedure or phenomenon in short supply sometimes, make troubles for the design of production scheduling, operation.Integral body to the streamline operating personnel is had relatively high expectations, and mutual operant level need keep basically identical.
Summary of the invention
The technical problem to be solved in the present invention is the clothes streamline that a kind of high efficiency is provided on above-mentioned streamline basis for clothes processing, and a kind of method that adopts this clothes streamline to realize the efficient operation of clothes flowing water production also is provided.
For solving the problems of the technologies described above, technical scheme of the present invention is: a kind of clothes streamline, comprise frame, described frame is provided with some roll bodies that distribute that extend along frame, roll body is rotated by motor-driven, its innovative point is: described roll body is divided into several stations along the frame bearing of trend, each station by leading portion finish the district, three segmentations in stage casing district and back segment Accreditation Waiting Area are formed; Each station is provided with normal operation button and abnormal running button, the motor that described normal operation button and three segmentation roll bodies of this station of control rotate is connected, and described abnormal running button is connected with the motor that control this station back segment Accreditation Waiting Area and a last station leading portion are finished district's roll body rotation; Be placed with the circulation box that at least one can move forward in the segmentation of each station under roll body rotates.
Further, the length of described each station segmentation is 80cm-180cm.
A kind of method of using the efficient operation of above-mentioned clothes streamline realization clothes flowing water production, its innovative point is that described step is as follows: when streamline is produced, the circulation box is built-in with semi-finished product to be processed, and the staff of each station is responsible for finishing this station half-finished operation in the box that respectively circulates; After semi-finished product in the circulation box are all finished this station operation, this circulation box places the leading portion of this station to finish the district, when the semi-finished product in the circulation box are carrying out this station operation, this circulation box is positioned at the stage casing district of this station, when the whole semi-finished product in the circulation box did not also carry out this station operation, this circulation box was positioned at the back segment Accreditation Waiting Area of this station; When streamline normally moves, after in the end semi-finished product are finished this station operation fully in the circulation box in station stage casing district, staff by this station presses normal operation button, the circulation box that makes this station leading portion finish district, three segmentations in stage casing district and back segment Accreditation Waiting Area moves forward successively: collect after the circulation box that leading portion is finished the district is finished this streamline all process steps, the circulation box in stage casing district enters this station leading portion and finishes the district, and the circulation box of back segment Accreditation Waiting Area enters this station stage casing district; Each staff who is located thereon the trip station presses normal operation button successively, the circulation box that makes corresponding station leading portion finish district, three segmentations in stage casing district and back segment Accreditation Waiting Area enters down the back segment Accreditation Waiting Area of station successively, this station leading portion is finished district and this station stage casing district, realizes flowing water processing; After a certain station operating rate descended, this station leading portion was finished the not reach in time of circulation box of district, three segmentations in stage casing district and back segment Accreditation Waiting Area, makes the circulation box of its upstream station all can't move forward smoothly, causes the streamline abnormal running; When the streamline abnormal running, after semi-finished product are all finished this station operation in the last station stage casing district circulation box of the decline of speed described in step d) station, last station staff finishes the leading portion that this stage casing district circulation box overlaps onto self on district's circulation box, and press the abnormal running button, make this station back segment Accreditation Waiting Area circulation box move forward to this station and distinguish that the leading portion of its adjacent last station is finished district's circulation box and moved forward to this station Accreditation Waiting Area; After upward the station leading portion is finished the overlapping circulation box of district's appearance described in the step e), take off this circulation box by the extra work personnel, the corresponding operation of all downstream process is carried out in the artificial reach of the box that should circulate, and continues normally operation with the assurance streamline.
The invention has the advantages that: streamline is when operate as normal, each staff presses normal operation button, three segmentation roll bodies of this station of control motor-driven rotate, the working time of motor just can make move forward the successively length of a station segmentation of the circulation box on the station, realize the production of serialization flowing water, reduced the action waste link of employee in the central transmission mutually of working, the action that causes on the muscle power is wasted, muscle power is wasted and time waste to have reduced thousands of inferior sending to employee's every day greatly.
After a certain station operating rate on the streamline descends, cause the abnormal running of streamline, by last station staff the leading portion that this stage casing district circulation box overlaps onto self is finished on district's circulation box, and press the abnormal running button, making this station back segment Accreditation Waiting Area circulation box move forward to this station distinguishes, the leading portion of its adjacent last station is finished district's circulation box and is moved forward to this station Accreditation Waiting Area, avoid all stations of upstream all can't normally move, and by the extra work personnel to the circulation box that piles up artificial reach carry out the corresponding operation of all downstream process, ordinary production order and the efficient of streamline have been guaranteed, staff on the excitation speed decline station speed that speeds operations, avoid unnecessary time waste, improve integral production efficient.
Description of drawings
Accompanying drawing is clothes streamline example structure schematic diagram of the present invention.
The specific embodiment
As shown in drawings, comprise frame 1, frame 1 is provided with some roll bodies 2 that distribute along frame 1 extension, roll body 2 is rotated by motor-driven, each roll body 2 is divided into several stations G in the direction of extending along frame 1, and each station G finishes district a, stage casing district b by leading portion and c three segmentations in back segment Accreditation Waiting Area are formed.Wherein, each station length overall is 80cm-180cm., the length of segmentation is 20cm-50cm.
Each station G is provided with normal operation button and abnormal running button, wherein, the normal motor that moves button and 2 rotations of three segmentation roll bodies of this station of control is connected, and the abnormal running button is connected with the motor that control this station back segment Accreditation Waiting Area c and a last station leading portion are finished the rotation of district a roll body; Be placed with the circulation box 3 that at least one can move forward under roll body 2 rotates in the segmentation of each station X, the segmentation of each station is provided with a circulation box 3 in the present embodiment.
Press the normal operation button on the station, the roll body 2 that motor can drive on this station three segmentation a, b, the c rotates simultaneously, promotes circulation box 3 reaches one segment distance rear motor and namely quits work, and this distance is the length of a segmentation.
A kind of method of using the efficient operation of above-mentioned clothes streamline realization clothes flowing water production, its concrete steps are as follows:
When a) streamline was produced, the circulation box was built-in with semi-finished product to be processed, and the staff of each station G is responsible for finishing this station half-finished operation in the box that respectively circulates.
B) after the semi-finished product in the circulation box are all finished this station operation, this circulation box places the leading portion of this station to finish district a, when the semi-finished product in the circulation box are carrying out this station operation, this circulation box is positioned at the stage casing district b of this station, when the whole semi-finished product in the circulation box did not also carry out this station operation, this circulation box was positioned at the back segment Accreditation Waiting Area c of this station.
C) when streamline normally moves, a station G in the end
At lastAfter semi-finished product are finished this station operation fully in the circulation box of stage casing district b, staff by this station presses normal operation button, the circulation box that makes this station leading portion finish district a, stage casing district b and three segmentations of back segment Accreditation Waiting Area c moves forward successively: leading portion is finished and is collected after the circulation box of distinguishing a is finished this streamline all process steps, the circulation box of stage casing district b enters this station leading portion and finishes district a, and the circulation box of back segment Accreditation Waiting Area c enters this station stage casing district b; Each staff who is located thereon the trip station presses normal operation button successively, the circulation box that makes corresponding station leading portion finish district a, stage casing district b and three segmentations of back segment Accreditation Waiting Area c enters down back segment Accreditation Waiting Area c, this station leading portion of station successively and finishes district a and this station stage casing district b, realizes flowing water processing.
D) as a certain station G
XAfter operating rate descends, this station G
XLeading portion is finished the not reach in time of circulation box of district a, stage casing district b and three segmentations of back segment Accreditation Waiting Area c, makes the circulation box of its upstream station all can't move forward smoothly, causes the streamline abnormal running.
E) when the streamline abnormal running, station G in the step d)
XNext-door neighbour's last station G
X-1After semi-finished product are all finished this station operation in the circulation box of stage casing district b, last station G
X-1The staff leading portion that this stage casing district b circulation box overlaps onto self is finished on the district a circulation box, and press the abnormal running button, make this station back segment Accreditation Waiting Area circulation box b move forward to this station and distinguish a, its adjacent last station G
X-2Leading portion finish district's a circulation box and move forward to this station Accreditation Waiting Area c;
F) the last station G in step e)
X-1Leading portion takes off this circulation box by the extra work personnel after finishing the overlapping circulation box of district's a appearance, and the corresponding operation of all downstream process is carried out in the artificial reach of the box that should circulate, and continues normally operation to guarantee streamline.
Claims (3)
1. clothes streamline, comprise frame, described frame is provided with some roll bodies that distribute that extend along frame, roll body is rotated by motor-driven, it is characterized in that: described roll body is divided into several stations along the frame bearing of trend, each station by leading portion finish the district, three segmentations in stage casing district and back segment Accreditation Waiting Area are formed; Each station is provided with normal operation button and abnormal running button, the motor that described normal operation button and three segmentation roll bodies of this station of control rotate is connected, and described abnormal running button is connected with the motor that control this station back segment Accreditation Waiting Area and a last station leading portion are finished district's roll body rotation; Be placed with the circulation box that at least one can move forward in the segmentation of each station under roll body rotates.
2. clothes streamline according to claim 1, it is characterized in that: the length of described each station segmentation is 80cm-180cm.
3. an application rights requires 1 or 2 clothes streamlines to realize the method for the efficient operation of clothes flowing water production, it is characterized in that described step is as follows:
When a) streamline was produced, the circulation box was built-in with semi-finished product to be processed, and the staff of each station is responsible for finishing this station half-finished operation in the box that respectively circulates;
B) after the semi-finished product in the circulation box are all finished this station operation, this circulation box places the leading portion of this station to finish the district, when the semi-finished product in the circulation box are carrying out this station operation, this circulation box is positioned at the stage casing district of this station, when the whole semi-finished product in the circulation box did not also carry out this station operation, this circulation box was positioned at the back segment Accreditation Waiting Area of this station;
C) when streamline normally moves, after in the end semi-finished product are finished this station operation fully in the circulation box in station stage casing district, staff by this station presses normal operation button, the circulation box that makes this station leading portion finish district, three segmentations in stage casing district and back segment Accreditation Waiting Area moves forward successively: collect after the circulation box that leading portion is finished the district is finished this streamline all process steps, the circulation box in stage casing district enters this station leading portion and finishes the district, and the circulation box of back segment Accreditation Waiting Area enters this station stage casing district; Each staff who is located thereon the trip station presses normal operation button successively, the circulation box that makes corresponding station leading portion finish district, three segmentations in stage casing district and back segment Accreditation Waiting Area enters down the back segment Accreditation Waiting Area of station successively, this station leading portion is finished district and this station stage casing district, realizes flowing water processing;
D) after a certain station operating rate descends, this station leading portion is finished the not reach in time of circulation box of district, three segmentations in stage casing district and back segment Accreditation Waiting Area, makes the circulation box of its upstream station all can't move forward smoothly, causes the streamline abnormal running;
E) when the streamline abnormal running, the decline of speed described in step d) station G
XLast station G
X-1Semi-finished product are all finished this station G in the circulation box in stage casing district
X-1After the operation, last station G
X-1The staff leading portion that this stage casing district circulation box overlaps onto self is finished on district's circulation box, and press the abnormal running button, make this station G
X-1Back segment Accreditation Waiting Area circulation box moves forward to this station G
X-1Distinguish its adjacent last station G
X-2Leading portion finish district circulation box and move forward to this station G
X-1The Accreditation Waiting Area;
F) after upward the station leading portion is finished the overlapping circulation box of district's appearance described in the step e), take off this circulation box by the extra work personnel, the corresponding operation of all downstream process is carried out in the artificial reach of the box that should circulate, and continues normally operation with the assurance streamline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110254820 CN102273756B (en) | 2011-08-31 | 2011-08-31 | Clothes assembly line and method for realizing efficient running of clothes flowline production by using same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110254820 CN102273756B (en) | 2011-08-31 | 2011-08-31 | Clothes assembly line and method for realizing efficient running of clothes flowline production by using same |
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| Publication Number | Publication Date |
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| CN102273756A CN102273756A (en) | 2011-12-14 |
| CN102273756B true CN102273756B (en) | 2013-08-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201110254820 Active CN102273756B (en) | 2011-08-31 | 2011-08-31 | Clothes assembly line and method for realizing efficient running of clothes flowline production by using same |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106200580A (en) * | 2016-07-19 | 2016-12-07 | 苏州博众精工科技有限公司 | A kind of orderly input and output material method of shunting |
Citations (7)
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|---|---|---|---|---|
| US3650875A (en) * | 1969-09-03 | 1972-03-21 | Kendall Russell | Automatic manufacture of clothing |
| US5025384A (en) * | 1984-05-04 | 1991-06-18 | Asics Corporation | Production process control system |
| JP2000336512A (en) * | 1999-05-28 | 2000-12-05 | Yamaki Co Ltd | Method and arrangement and hanger for producing article |
| WO2002052967A2 (en) * | 2000-12-28 | 2002-07-11 | Kimberly-Clark Worldwide, Inc. | Process and apparatus for assembly of garments |
| CN101711606A (en) * | 2009-09-03 | 2010-05-26 | 中山德美运动制品有限公司 | Method for producing dress one-piece flow |
| CN201800812U (en) * | 2010-09-09 | 2011-04-20 | 上海工程技术大学 | Component assembly production line |
| CN202262470U (en) * | 2011-08-31 | 2012-06-06 | 南通泰慕士服装有限公司 | Dress assembly line |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63268010A (en) * | 1987-04-24 | 1988-11-04 | Brother Ind Ltd | Carrying device |
-
2011
- 2011-08-31 CN CN 201110254820 patent/CN102273756B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3650875A (en) * | 1969-09-03 | 1972-03-21 | Kendall Russell | Automatic manufacture of clothing |
| US5025384A (en) * | 1984-05-04 | 1991-06-18 | Asics Corporation | Production process control system |
| JP2000336512A (en) * | 1999-05-28 | 2000-12-05 | Yamaki Co Ltd | Method and arrangement and hanger for producing article |
| WO2002052967A2 (en) * | 2000-12-28 | 2002-07-11 | Kimberly-Clark Worldwide, Inc. | Process and apparatus for assembly of garments |
| CN101711606A (en) * | 2009-09-03 | 2010-05-26 | 中山德美运动制品有限公司 | Method for producing dress one-piece flow |
| CN201800812U (en) * | 2010-09-09 | 2011-04-20 | 上海工程技术大学 | Component assembly production line |
| CN202262470U (en) * | 2011-08-31 | 2012-06-06 | 南通泰慕士服装有限公司 | Dress assembly line |
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| CN102273756A (en) | 2011-12-14 |
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Address after: The road north of the city streets Rugao Yishou road 226500 city in Jiangsu province Nantong City No. 666 Patentee after: Jiangsu Tamus Textile Technology Co., Ltd Address before: 226500 Jiangsu city of Nantong province Rugao longevity Road Economic Development Zone No. 666 Patentee before: Nantong Times Clothing Co., Ltd. |
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