CN102269326A - Sake tank area material pipeline valve array assembly and allocation for beer factory - Google Patents
Sake tank area material pipeline valve array assembly and allocation for beer factory Download PDFInfo
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- CN102269326A CN102269326A CN2011102024647A CN201110202464A CN102269326A CN 102269326 A CN102269326 A CN 102269326A CN 2011102024647 A CN2011102024647 A CN 2011102024647A CN 201110202464 A CN201110202464 A CN 201110202464A CN 102269326 A CN102269326 A CN 102269326A
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Abstract
The invention discloses a sake tank area material pipeline valve array assembly and allocation for a beer factory. The sake tank area material pipeline valve array assembly comprises a plurality of sake tanks, pipelines and valves; the pipelines comprise a tank bottom material pipeline, a tank bottom cleaning pipeline, a sake inlet pipeline, a sake outlet pipeline, a big tank clean in place (CIP) return pipeline, a thermal CIP supply and return pipeline, a deoxygenated water pipeline and a CO2 pipeline; and the valves comprise an anti-mixing double-seat valve, an anti-mixing T-shaped valve, a sanitary pneumatic butterfly valve, a pneumatic butterfly valve and a pneumatic blow-down valve. The sake tank area material pipeline valve array assembly has the function of independently cleaning the material pipelines of the sake tanks without dead angles, is particularly suitable for the occasions of outdoor installation of tank bottom pipelines, overlong pipelines and higher requirement for clean production, and is also suitable for the material pipelines of a fermentation tank area.
Description
Technical field
The present invention relates to food and beverage industry cleaner production field, the place higher in the course of working of liquid food such as brewery or dairy plant for example to clean production requirement, in particular for materail tube road, the pure mellow wine tank field valve array 1 system of brewery, combination of materail tube road, this kind pure mellow wine tank field valve battle array and configuration can make whole piece clean into and out of the continization that the wine pipeline does not have the dead angle.
Background technique
Brewery is the bakery and confectionery of biofermentation type, the cleaning of system, aseptic degree are required very high very high, yet a lot of factory has influenced the quality of product because the system layout imperfection causes pipeline to clean thoroughly, the dead angle is arranged.Along with the development of beer technology technology and more and more higher to the requirement of product quality, be to improve CIP (Clean In Place claims original position to clean again) cleaning efficiency and effect, the materail tube road, pure mellow wine tank field of newly-built brewery is more and more adopts the design of valve battle array.But generally all there is narrow limitation in conventional valve formation formula, shows that mainly bright beer tank substrate material turnover pipeline can not clean separately, can only empty the back at bright beer tank and clean with big jar.The long or higher system of hygienic requirements for the material pipeline, the continization after this pipeline is operated is each time cleaned and is even more important.
Summary of the invention
The purpose of this invention is to provide valve battle array combination of materail tube road, a kind of brewery pure mellow wine tank field and configuration, this configuration can be carried out the CIP operation, and whole piece is cleaned into and out of the continization that the wine pipeline reaches no dead angle, and cleaning performance is more thorough, and is more energy-conservation.
To achieve the above object of the invention, the present invention is by the following technical solutions:
Valve battle array combination of materail tube road, this brewery pure mellow wine tank field and configuration, it comprises a plurality of bright beer tanks, pipeline and valve, and described pipeline comprises: tank bottoms material pipeline, jar end detergent line, wine inlet pipe road, wine outlet duct road, big jar of cleaning CIP return pipeline, hot CIP supply and return pipeline, deoxygenated water pipeline and CO
2Pipeline, described valve types comprises: mixing prevention double-seat valve, anti-T type valve, sanitary type Pneumatic butterfly valve, Pneumatic butterfly valve and the pneumatic sewage drain valve of mixing.Wherein:
1), connects an anti-T type valve 8 that mixes at the bottom of the bright beer tank, T type valve has 3 interfaces, one of them interface is connected with bright beer tank, an interface connects the material pipeline, the 3rd interface connects detergent line, tank bottoms material pipeline with advance wine mixing prevention double-seat valve 1.1, go out wine mixing prevention double-seat valve 2.1, big jar clean a CIP liquid mixing prevention double-seat valve 3.1 and be connected, should connect a pneumatic sanitary type butterfly valve 5.2 that is connected to pneumatic blowdown butterfly valve 5.1 by big jar of cleaning CIP liquid mixing prevention double-seat valve 3.1, these valve 5.2 opposite sides are connected to hot CIP supply and return pipeline;
2), jar end detergent line is connected to a side of deoxygenated water mixing prevention double-seat valve 4.1, the opposite side of this valve connects a pneumatic sanitary type butterfly valve 6.2 that is connected to pneumatic blowdown butterfly valve 6.1, the other end of valve 6.2 is connected to hot CIP and supplies with and return pipeline; Deoxygenated water mixing prevention double-seat valve 4.1 opposite sides connect the deoxygenated water pipeline;
3), hot CIP supply with and return pipeline on, be connected in series a Pneumatic butterfly valve 7.1 between the pneumatic sanitary type butterfly valve 5.2 that same bright beer tank connects hot CIP supply and return pipeline and the pneumatic sanitary type butterfly valve 6.2;
4), wine inlet pipe Lu Yure CIP is connected with Pneumatic butterfly valve 7.4 by Pneumatic butterfly valve 1.3 for the return pipe road, wherein disposes pneumatic sewage drain valves 1.4 before the Pneumatic butterfly valve 1.3;
5), wine outlet duct Lu Yure CIP is connected with Pneumatic butterfly valve 7.3 with mixing prevention double-seat valve 2.3 for the return pipe road, and a pneumatic blowdown butterfly valve 2.5 is set before the mixing prevention double-seat valve 2.2;
6), CO
2Pipeline is connected with the wine outlet duct road by Pneumatic butterfly valve 2.4, mixing prevention double-seat valve 2.3; Be connected with big jar of cleaning CIP return pipeline by Pneumatic butterfly valve 3.3, mixing prevention double-seat valve 3.4.
At least 2 of the quantity of described bright beer tank.
The pipeline that connection one is made up of Pneumatic butterfly valve 7.4 between wine inlet pipe Lu Yure CIP supply and the return pipeline.
Wine outlet duct road end is provided with mixing prevention double-seat valve 2.3, its valve one side and CO
2The jar end, is equipped with the pressure pipe road and connects, and a side supplies with filter after heat CIP by Pneumatic butterfly valve 7.3 and return pipeline is connected.
On the big jar of cleaning CIP return pipeline mixing prevention double-seat valve 3.4 is set, the one side is by Pneumatic butterfly valve 3.3 and CO
2The jar end, is equipped with the pressure pipe road and connects.
Valve 5.2 and valve 6.2 adopt two butterfly sheet sanitary type Pneumatic butterfly valves.
Advantage of the present invention is: carry out CIP continuous, no dead angle after realization is operated each time to all pipelines and clean, dispose deoxygenated water pipeline and CO simultaneously
2The jar end, be equipped with the pressure pipe road, makes the short out victory of system pipes, shortening CIP clean time to reduce water consumption, alkaline consumption and power consumption, and native system is specially adapted to the place of the tank bottoms material pipeline of bright beer tank in outdoor mounted.
Description of drawings
Fig. 1 a: be a kind of material pipeline valve battle array combination provided by the invention and allocation plan (is example with 2 bright beer tanks)
Fig. 1 b: be the big jar of cleaning CIP liquid pipeline schematic representation that is connected with the tank deck of bright beer tank 1#, bright beer tank 2# among Fig. 1 a
Between Fig. 1 a and Fig. 1 b, the M1 of the L pipe of Fig. 1 b end is connected with the M2 end of Fig. 1 a; Equally, the N1 of the L pipe of Fig. 1 b end is connected with the N2 end of Fig. 1 a; The P1 end of the K pipe of Fig. 1 b is connected with the P2 end of Fig. 1 a.
Embodiment
As shown in Figure 1, this configuration first row valve is for advancing wine mixing prevention double-seat valve valve battle array, the second row valve is for going out wine mixing prevention double-seat valve valve battle array, the corresponding line number of valve battle array is by the quantity decision of advancing wine line (filtration line) and going out wine line (canning line), figure is shown with one and filters line, two canning lines, and then advance wine mixing prevention double-seat valve valve battle array and two row of corresponding configuration one go out wine mixing prevention double-seat valve valve battle array.Dispose the mixing prevention double-seat valve of the big jar CIP of cleaning of delegation return pipeline afterwards, return usefulness as the CIP liquid of bright beer tank tank body.And the mixing prevention double-seat valve of deoxygenated water system of delegation, use as drawing wine and top wine.Be that hot CIP supplies with and return pipeline at last, as the supply of hot CIP pipe blow-through with return.
The columns of valve battle array is by the quantity decision of bright beer tank.With Fig. 1 is example, there are 2 bright beer tanks in this system, then should dispose 2 row into and out of wine valve mixing prevention double-seat valve and 2 row deoxygenated water mixing prevention double-seat valves, every tubulation road should dispose the pneumatic sanitary type butterfly valve that is parallel with pneumatic blowdown butterfly valve accordingly simultaneously, and this pneumatic sanitary type butterfly valve opposite side connects hot CIP and supplies with and return pipeline.The anti-T type valve that mixes of configuration at the bottom of the bright beer tank jar, a side with advance wine, the wine outlet duct road is connected, a side is connected with the deoxygenated water pipeline.
Be that example describes each process operations with Fig. 1 a, Fig. 1 b below:
At first sketch mixing prevention double-seat valve and the anti-T type valve working principle of mixing.Mixing prevention double-seat valve has two passages up and down, and down, the fluid of substantially horizontal and Vertical direction all can be by valve and do not mixed in off position, and promptly fluid in the A pipeline and the fluid in the D pipeline are respectively walked the passage of each; And at valve opening state, substantially horizontal and Vertical direction are communicated with, and fluid can mix in valve.Prevent the channel connection up and down of horizontal side when mixed T type valve in off position, promptly the D pipeline is communicated with the C pipeline; And during T type opening of valves, the vertical side passage is communicated with the horizontal side material channel, and promptly the D pipeline is communicated with (the J pipeline can not be communicated with the C pipeline) with the J pipeline.
Secondly, sketch the CIP cleaning process of bright beer tank and pure mellow wine material pipeline.CIP cleans and claims original position to clean or clean on the spot again, promptly refers under the situation of not decomposing manufacturing mechanism and pipeline it be carried out the automatic washing of safety on the spot.The pure mellow wine CIP system of brewery is divided into big jar to be cleaned and two kinds of operating modes of heat cleaning, and general big jar waits the equipment tank body to adopt cold rinse (minority producer also adopts heat to clean); Pipeline adopts heat to clean more.Bright beer tank cleans general temperature and is lower than 50 ℃, and washing agent mostly is cold acid, cold alkali, germicide and sterile water etc.Pure mellow wine district material pipeline cleans and adopts hot CIP liquid, and cleaning temperature is at 80-85 ℃, and washing agent is generally thermokalite, germicide and hot water etc.Brewery generally all disposes the CIP station separately, need provide different CIP liquid by the CIP station in proper order by cleaning.A kind of material pipeline valve battle array combination shown in the present and configuration just will provide the pipeline of the big jar of CIP liquid that cleans bright beer tank and provide the pipeline of the hot CIP liquid that cleans pure mellow wine district material pipeline to introduce in this valve array 1 system.
1, advance the wine operation: filter to the wine inlet pipe road of bright beer tank retains clear water behind last once CIP, and for reducing the influence of water oxygen content to beer quality, the pure mellow wine after the filtration will enter the valve array 1 system from the A pipeline by the deoxygenated water guiding.This moment is owing to there is deoxygenated water to need to discharge earlier in the A pipe, so close Pneumatic butterfly valve 1.3, open pneumatic sewage drain valve 1.4, deoxygenated water is drained into trench, observe when in the pipeline pure mellow wine being arranged at visor 1, cut-off valve 1.4 also confirms that pneumatic sanitary type butterfly valve 5.2 and pneumatic sewage drain valve 5.1 are in closed condition, opens mixing prevention double-seat valve 1.1 and the anti-T type valve 8 that mixes, and pure mellow wine enters bright beer tank by the A pipe by D pipe and J pipe.
2, the hot CIP in wine inlet pipe road cleans: after advancing the wine operation and finishing, close mixing prevention double-seat valve 1.1 and the anti-T type valve 8 that mixes, confirm that Pneumatic butterfly valve 7.1, pneumatic sewage drain valve 5.1 and 6.1 are closed conditions, open Pneumatic butterfly valve 1.3, Pneumatic butterfly valve 7.4, Pneumatic butterfly valve 7.2, pneumatic sanitary type butterfly valve 5.2 and 6.2 and Pneumatic butterfly valve 9.1.Hot CIP liquid cleans wine inlet valve battle array pipeline-A earlier and manages, and after the B pipe, purge tank bottom tube road C manages and the D pipe successively again, returns the CIP station from the E pipe at last, thereby continuous, the no dead angle of finishing whole wine inlet pipes road is cleaned.
3, go out the wine operation: on the wine outlet duct line once behind the CIP, be full of clear water,, must adopt deoxygenated water to draw wine, promptly allow be full of deoxygenated water in the pipeline for reducing of the influence of water oxygen content to beer quality from bright beer tank to the pipeline between the filling machine.Be operating as and open mixing prevention double-seat valve 4.1, anti-T type valve 8, mixing prevention double-seat valve 2.1 and the Pneumatic butterfly valve 10 of mixing, confirm simultaneously pneumatic sanitary type butterfly valve 5.2 and 6.2, pneumatic sewage drain valve 5.1 and 6.1 and Pneumatic butterfly valve 2.4 are closed conditions, be full of deoxygenated water thereby allow in pipeline C, D and the H.
Go out the wine operation this moment again, promptly close mixing prevention double-seat valve 2.1, open blowdown butterfly valve 5.1, the deoxygenated water in the drain tank substrate material pipeline D pipe.After in visor 2, observing beer liquid, close blowdown butterfly valve 5.1, confirm that Pneumatic butterfly valve 2.4 is closed conditions, open anti-T type valve 8 and the mixing prevention double-seat valve 2.1 of mixing again.Beer flow to D pipe from the J pipe by valve 8, flow to the H pipe by valve 2.1 again, finally goes out wine pump 1 by pure mellow wine and is delivered to can 1 line and packs.
When bright beer tank measures the sky liquid level, to close and prevent mixing T type valve 8, unlatching mixing prevention double-seat valve 4.1, deoxygenated water is flowed through by valve 4.1, and the C pipe arrives the D pipe again and H manages, and the whole tops of beer are to irritating the wine machine, the pipe loss of minimizing beer in will managing.
4, the hot CIP of wine output pipe cleans: after going out the wine operation and finishing, close anti-T type valve 8, the mixing prevention double-seat valve 2.1 of mixing, and confirm that Pneumatic butterfly valve 7.1 and 7.4 and 2.4 is closed conditions, open Pneumatic butterfly valve 9.2, sanitary type Pneumatic butterfly valve 5.2 and 6.2, Pneumatic butterfly valve 7.2 and 7.3, mixing prevention double-seat valve 2.3 and Pneumatic butterfly valve 10.Hot CIP supplies with from F pipe, and purge tank bottom tube road D pipe and C pipe by the G pipe, clean out wine valve battle array pipeline H pipe more successively, cleans to irritating the wine machine always, thereby finishes the contact on whole wine outlet ducts road, the cleaning of no dead angle.
5, the big jar CIP of bright beer tank cleans: clean general and pressurized air (CA) pipeline of the CIP pipeline of bright beer tank, carbon dioxide (CO
2) pipeline and CO
2Reclaim line is centralized arrangement together.Utilize jumper pipe can make above several pipeline all can be with the pipeline of pure mellow wine tank deck, wash ball and be connected.CO wherein
2Effect be to isolate oxygen, reduce CO in the wine
2Overflow.Promptly before advancing wine, in bright beer tank, be equipped with CO with certain pressure
2, the oxygen in the secluding air reduces CO in the wine
2Overflow, thereby guarantee the quality of pure mellow wine.After wine liquid progresses into bright beer tank, CO
2Pushed up and be used for other bright beer tank to the recovery tube and press fully or enter carbon dioxide recovery system, in accordance and purify again.When bright beer tank adopts cold alkali to clean, the CO in the alkali meeting neutralizing tank
2, bright beer tank may damage because of internal pressure changes, at this time just need be with CA with the CO in the jar
2Clean again after the displacement.Big jar is cleaned CIP liquid and is delivered to the K pipe by the CIP station, confirm that Pneumatic butterfly valve 11.3 is closed conditions this moment, and be communicated with jumper pipe between Hand-operated butterfly valve 11.1 and the Pneumatic butterfly valve 11.2, big jar clean CIP liquid by the K pipe through the jumper pipe L pipe of flowing through, by washing ball or device for cleaning tank the 1# bright beer tank is cleaned.After cleaning is finished, confirm that pneumatic sanitary type butterfly valve 5.2 and pneumatic sewage drain valve 5.1 are closed conditions, anti-T type valve 8, mixing prevention double-seat valve 3.1 and the Pneumatic butterfly valve 3.5 of mixing of unlatching, big jar of cleaning CIP liquid returns pump by CIP and carries go back to the CIP station.
6, be equipped with to press at the bottom of the CO2 jar: this valve array 1 system is to use wine outlet duct road or big jar to clean a CIP return pipeline bright beer tank is carried out CO
2Jar be equipped with press operation in an end.When using the wine outlet duct road, close Pneumatic butterfly valve 10 and pneumatic sanitary type butterfly valve 5.2, open Pneumatic butterfly valve 2.4, mixing prevention double-seat valve 2.1 and anti-T type valve 8, the CO of mixing
2Enter bright beer tank by pipe H, pipe D and pipe J.When using big jar of cleaning CIP return pipeline, close Pneumatic butterfly valve 3.5 and Pneumatic butterfly valve 11.3, open Pneumatic butterfly valve 3.3, mixing prevention double-seat valve 3.4 and 3.1, prevent mixing T type valve 8, CO2 enters bright beer tank by big jar of cleaning CIP return pipeline and pipe D with pipe J.
Claims (6)
1. combination of materail tube road, brewery pure mellow wine tank field valve battle array and configuration, it is characterized in that: it comprises a plurality of bright beer tanks, pipeline and valve, described pipeline comprises: tank bottoms material pipeline, jar end detergent line, wine inlet pipe road, wine outlet duct road, big jar of cleaning CIP return pipeline, hot CIP supply and return pipeline, deoxygenated water pipeline and CO
2Pipeline, described valve types comprises: mixing prevention double-seat valve, anti-T type valve, sanitary type Pneumatic butterfly valve, Pneumatic butterfly valve and the pneumatic sewage drain valve of mixing, wherein:
1), connects an anti-T type valve (8) that mixes at the bottom of the bright beer tank, T type valve has 3 interfaces, one of them interface is connected with bright beer tank, another interface connects the material pipeline, the 3rd interface connects detergent line, tank bottoms material pipeline with advance wine mixing prevention double-seat valve (1.1), go out wine mixing prevention double-seat valve (2.1), big jar clean a CIP liquid mixing prevention double-seat valve (3.1) and be connected, should connect a pneumatic sanitary type butterfly valve (5.2) that is connected to pneumatic blowdown butterfly valve (5.1) by big jar of cleaning CIP liquid mixing prevention double-seat valve (3.1), this valve (5.2) opposite side is connected to hot CIP supply and return pipeline;
2), jar end detergent line is connected to a side of deoxygenated water mixing prevention double-seat valve (4.1), the opposite side of this valve connects a pneumatic sanitary type butterfly valve (6.2) that is connected to pneumatic blowdown butterfly valve (6.1), the other end of valve (6.2) is connected to hot CIP and supplies with and return pipeline; Deoxygenated water mixing prevention double-seat valve (4.1) opposite side connects the deoxygenated water pipeline;
3), hot CIP supply with and return pipeline on, be connected in series a Pneumatic butterfly valve (7.1) between the pneumatic sanitary type butterfly valve (5.2) that same bright beer tank connects hot CIP supply and return pipeline and the pneumatic sanitary type butterfly valve (6.2);
4), wine inlet pipe Lu Yure CIP is connected with Pneumatic butterfly valve (7.4) by Pneumatic butterfly valve (1.3) for the return pipe road, wherein Pneumatic butterfly valve (1.3) is preceding should dispose pneumatic sewage drain valve (1.4);
5), wine outlet duct Lu Yure CIP is connected with Pneumatic butterfly valve (7.3) with mixing prevention double-seat valve (2.3) for the return pipe road, mixing prevention double-seat valve (2.2) is preceding should to be provided with a pneumatic blowdown butterfly valve (2.5);
6), the CO2 pipeline is connected with the wine outlet duct road by Pneumatic butterfly valve (2.4), mixing prevention double-seat valve (2.3).Be connected with big jar of cleaning CIP return pipeline by Pneumatic butterfly valve (3.3), mixing prevention double-seat valve (3.4).
2. valve battle array combination of materail tube road, a kind of brewery pure mellow wine tank field according to claim 1 and configuration is characterized in that: 2 of the quantity of described bright beer tank at least.
3. valve battle array combination of materail tube road, a kind of brewery pure mellow wine tank field according to claim 1 and configuration is characterized in that: the pipeline that connection one is made up of Pneumatic butterfly valve (7.4) between wine inlet pipe Lu Yure CIP supply and the return pipeline.
4. valve battle array combination of materail tube road, a kind of brewery pure mellow wine tank field according to claim 1 and configuration, it is characterized in that: wine outlet duct road end is provided with mixing prevention double-seat valve (2.3), its valve one side and CO
2The jar end, is equipped with the pressure pipe road and connects, and a side supplies with filter after heat CIP by Pneumatic butterfly valve (7.3) and return pipeline is connected.
5. valve battle array combination of materail tube road, a kind of brewery pure mellow wine tank field according to claim 1 and configuration is characterized in that: on the big jar of cleaning CIP return pipeline mixing prevention double-seat valve (3.4) is set, the one side is by Pneumatic butterfly valve (3.3) and CO
2The jar end, is equipped with the pressure pipe road and connects.
6. valve battle array combination of materail tube road, a kind of brewery pure mellow wine tank field according to claim 1 and configuration is characterized in that: valve (5.2) and valve (6.2) adopt two butterfly sheet sanitary type Pneumatic butterfly valves.
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| CN201110202464.7A CN102269326B (en) | 2011-07-19 | 2011-07-19 | Sake tank area material pipeline valve array assembly and allocation for beer factory |
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| CN106917961B (en) * | 2017-01-17 | 2018-11-27 | 江苏新美星液体包装工程技术研究中心有限公司 | For the multi-functional charging valve group of UHT system and the production method of UHT system |
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| CN107963601A (en) * | 2017-11-16 | 2018-04-27 | 武汉博亚德自动化工程有限公司 | A kind of liftout ball system and Transmission system |
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| CN108862181A (en) * | 2018-07-12 | 2018-11-23 | 山东新贵科技股份有限公司 | Wine liquid transportation system |
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| CN109443081B (en) * | 2018-12-17 | 2023-09-26 | 国电龙源节能技术有限公司 | Heat pump driven steam condensate system and cleaning method thereof |
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