CN102268836A - Method for making slight-coating light paper - Google Patents
Method for making slight-coating light paper Download PDFInfo
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- CN102268836A CN102268836A CN 201110209811 CN201110209811A CN102268836A CN 102268836 A CN102268836 A CN 102268836A CN 201110209811 CN201110209811 CN 201110209811 CN 201110209811 A CN201110209811 A CN 201110209811A CN 102268836 A CN102268836 A CN 102268836A
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Abstract
The invention discloses a method for making slight-coating light paper. The method comprises the following processing steps of: beating by using kraft pulp, Italian poplar alkaline peroxide mechanical pulp, chemi-thermo-mechanical pulp and waste paper deinked pulp, respectively, blending and adding auxiliary materials, making wet paper sheets, pre-drying, slightly coating, post-drying, press-polishing and finishing. According to the method disclosed by the invention, by the treatment way of coating the surface of the light paper slightly, not only are the quality performances, such as, whiteness, surface smoothness, printing suitability and the like, of the light paper increased greatly, but ash content of the light paper after coating is increased greatly also, so that energy consumption is saved and production cost is reduced; the method disclosed by the invention has the obvious advantages, and has very important meanings to increase of additional values of high-yield chemi-thermo-mechanical pulp and light paper products, to improvement of quality of the products, and to reduction of production cost.
Description
Technical field
The present invention relates to a kind of manufacture method of micro-coating light-weight paper, belong to pulp technology for making paper.
Background technology
Light paper is a light offset paper, has that color and luster is soft naturally, big (bulk generally is not less than 1.5cm to bulk
3/ g), characteristics such as opacity height.In recent years, more domestic top-quality books such as literature classics, world's masterpiece, social sciences elaboration, famous person's biography etc. adopted the light paper printing mostly.The books form and aspect of light paper printing are soft, clear picture, the easier reading of books, third dimension is strong, can reduce the fatigue of eyes, prevention students in middle and primary schools myopia is played a role, most suitable as student textbook and teaching material, country publishes general administration and formally send the documents and require the printing of students in middle and primary schools' textbook employing light paper, and promotes the use of in national emphasis provinces and cities.Light paper has bright development prospect as books with paper.
Outstanding feature of light paper is that bulk is big, this just determined to join copy light paper slurry when having the certain intensity characteristic, higher light scattering property and bulk must be arranged, the light paper of China's papermaking enterprise production at present adopts bulk mostly, and good high yield chemi-mechanical pulp joins copies, but there is the lignin content height in chemi-mechanical pulp, whiteness is low, fiber fines is in conjunction with difficulty (hydrogen bond is few), filler is kept characteristics such as relatively poor, make the light paper of producing exist whiteness low, the slurry consumption is high, profile pattern is poor, problems such as easy hair and powder dropping have influenced the further lifting of product quality and selling price.
Summary of the invention
The manufacture method that the purpose of this invention is to provide a kind of micro-coating light-weight paper, include and use that sulfate wood pulp, italian poplar Alkaline Peroxide Mechanical Pulp, CTMP, pulp from decoloured waste paper add through pulling an oar, join slurry and auxiliary material respectively, the l Water Paper page or leaf is manufactured paper with pulp, preceding drying, trace coating, back drying, press polish finishing process step, it is characterized in that:
(1) slurry weight proportioning sulfate wood pulp: italian poplar Alkaline Peroxide Mechanical Pulp: CTMP: pulp from decoloured waste paper is (0 ~ 10): (10 ~ 30): (40 ~ 80): (0 ~ 30);
(2) beating degree behind the slurry pulping: 35 ~ 45 ° of SR of sulfate wood pulp; 48 ~ 68 ° of SR of italian poplar Alkaline Peroxide Mechanical Pulp; 55 ~ 75 ° of SR of CTMP; 42 ~ 52 ° of SR of pulp from decoloured waste paper;
(3) auxiliary material to the oven dry stock consumption is: (a) sizing agent alkyl ketene dimer weight ratio 0.1 ~ 0.2%; (b) filler weight is than 15 ~ 20%; (c) the cationic starch weight ratio 0.8 ~ 1.2%, retention agent polyacrylamide 200 ~ 300ppm, bentonite weight ratio 0.2 ~ 0.4%;
(4) micro-coating composition is filled a prescription each component by weight: CaCO
3100 parts, 0 ~ 5 part in latex, 20 ~ 50 parts of starch, 0 ~ 2 part in brightening agent, 0 ~ 2 part of reinforcing agent; Coating solid content 10 ~ 30%;
(5) micro-coating condition: nip pressure: transmission side/fore side: (18 ~ 25)/(18 ~ 25) kN/m, gauge stick moulding pressure: top roll/lower roll: 0.8 ~ 1.5/0.8 ~ 1.5bar, coating weight: 3 ~ 8g/m2;
(6) rolling condition: 60 ~ 100 ℃ of temperature, pressure 70 ~ 120kN/m;
(7) the light-duty printing paper that makes quantitatively is 55.0 ~ 80.0g/m2, and moisture is 6.0 ~ 8.0%, and whiteness (ISO) is greater than 75%, and opacity is greater than 85%, and bulk is not less than 1.6m
3/ kg, the surface absorbs weight less than 28g/m2, and the fracture length roll web is vertically greater than 3200m, and laterally folding strength is greater than 5 times, and the lateral extensometer shrinkage is less than 3.0%, and print surface intensity is not less than 1.5m/s.
The present invention not only can effectively improve capability and performances such as light paper whiteness, profile pattern, printability by the processing mode of light paper being carried out surface trace coating, and can significantly improve the light paper ash content after the coating, thereby save consumption reduction, reduce production costs, has remarkable advantages, for improving high yield chemi-mechanical pulp and light paper added value of product, improve product quality, reducing production costs has crucial meaning.
The specific embodiment
Embodiment 1:
The satisfactory sulfate wood pulp of beating degree (35 ~ 45 ° of SR), italian poplar Alkaline Peroxide Mechanical Pulp (48 ~ 68 ° of SR), CTMP (55 ~ 75 ° of SR), four kinds of slurries of pulp from decoloured waste paper (42 ~ 52 ° of SR) are joined slurry according to the ratio of 5%:55%:25%:15% after will pulling an oar; Add 20% precipitated calcium carbonate filler afterwards, send into four sections hydrocyclones of one-level through fan pump and purify slagging-off, enter the degassing tank processing that outgases then; Enter pressurized screen afterwards and carry out Screening Treatment (cationic PAM consumption 0.3kg/t paper, cationic starch 10kg/t paper, sizing agent alkyl ketene dimer 1.5kg/t paper are added in the pressurized screen inlet, and modification infusorial earth 3.5kg/t paper is added in the pressurized screen outlet); Send into the head box online then, regulate the online flow, the control page quantification is at 60g/m
2Between; The l Water Paper page or leaf goes out to enter press section behind the wet end and carry out five rollers, three nip unipress, squeezes to mass dryness fraction 〉=39% and enters preceding drying section; Surface temperature of drier is controlled at 90 ~ 130 ° of C page is carried out dried, to web dryness 〉=92%; Enter size presser and carry out micro-coating surface processing: press CaCO
3100 parts, 2 parts in latex, 30 parts of starch, 1 part in brightening agent, the coating of 1 part of preparation of reinforcing agent solid content 20% stirs, and the page that adopts metering bar type surface size press that the past drying section is entered carries out the trace coating handles control coating weight 6g/m
2, go out surface size press then, enter the back dried; It is dry that the l Water Paper page or leaf of crossing through the top sizing advanced treating is proceeded the back, and the control dryer temperature goes out back drying section web dryness 〉=93% at 40 ~ 130 ℃; The page that enters from the back drying section enters the press polish district, page is carried out press polish handle, and calendering temperature is controlled at 60 ~ 120 ℃, and the press polish Pressure control is at 70 ~ 120kN/m; Through after the press polish, paper is batched, can obtain whiteness 〉=75%ISO, bulk 〉=1.6m
3/ kg, surface strength 〉=1.5m/s, and the micro-coating light-weight paper that profile pattern is good, printing performance is good.
Embodiment 2:
The satisfactory italian poplar Alkaline Peroxide Mechanical Pulp of beating degree (48 ~ 68 ° of SR), two kinds of slurries of CTMP (55 ~ 75 ° of SR) are joined slurry according to the ratio of 70%:30% after will pulling an oar; Add 20% precipitated calcium carbonate filler afterwards, send into four sections hydrocyclones of one-level through fan pump and purify slagging-off, enter the degassing tank processing that outgases then; Enter pressurized screen afterwards and carry out Screening Treatment (cationic PAM consumption 0.3kg/t paper and cationic starch 8kg/t paper, sizing agent alkyl ketene dimer 1.5kg/t paper are added in the pressurized screen inlet, and modification infusorial earth 3.5kg/t paper is added in the pressurized screen outlet); Send into the head box online then, regulate the online flow, the control page quantification is at 60g/m
2Between; The l Water Paper page or leaf goes out to enter press section behind the wet end and carry out five rollers, three nip unipress, squeezes to mass dryness fraction 〉=39% and enters preceding drying section; Surface temperature of drier is controlled at 90 ~ 130 ° of C page is carried out dried, to web dryness 〉=92%; Enter size presser and carry out micro-coating surface processing: press CaCO
3100 parts, 1 part in latex, 35 parts of starch, 1 part in brightening agent, the coating of 1 part of preparation of reinforcing agent solid content 18% stirs, and the page that adopts metering bar type surface size press that the past drying section is entered carries out the trace coating handles control coating weight 5g/m
2, go out surface size press then, enter the back dried; It is dry that the l Water Paper page or leaf of crossing through the top sizing advanced treating is proceeded the back, and the control dryer temperature goes out back drying section web dryness 〉=93% at 40 ~ 130 ℃; The page that enters from the back drying section enters the press polish district, page is carried out press polish handle, and calendering temperature is controlled at 60 ~ 120 ℃, and the press polish Pressure control is at 70 ~ 120kN/m; Through after the press polish, paper is batched, can obtain whiteness 〉=75%ISO, bulk 〉=1.6m
3/ kg, surface strength 〉=1.5m/s, and the micro-coating light-weight paper that profile pattern is good, printing performance is good.
Example 3:
The satisfactory italian poplar Alkaline Peroxide Mechanical Pulp of beating degree (48 ~ 68 ° of SR), CTMP (55 ~ 75 ° of SR), three kinds of slurries of pulp from decoloured waste paper (42 ~ 52 ° of SR) are joined slurry according to the ratio of 45%:25%:30% after will pulling an oar; Add 20% precipitated calcium carbonate filler afterwards, send into four sections hydrocyclones of one-level through fan pump and purify slagging-off, enter the degassing tank processing that outgases then; Enter pressurized screen afterwards and carry out Screening Treatment (cationic PAM consumption 0.3kg/t paper and cationic starch 11kg/t paper, sizing agent alkyl ketene dimer 1.5kg/t paper are added in the pressurized screen inlet, and modification infusorial earth 3.5kg/t paper is added in the pressurized screen outlet); Send into the head box online then, regulate the online flow, the control page quantification is at 60g/m
2Between; The l Water Paper page or leaf goes out to enter press section behind the wet end and carry out five rollers, three nip unipress, squeezes to mass dryness fraction 〉=39% and enters preceding drying section; Surface temperature of drier is controlled at 90 ~ 130 ° of C page is carried out dried, to web dryness 〉=92%; Enter size presser and carry out micro-coating surface processing: press CaCO
3100 parts, 0 part in latex, 40 parts of starch, 1 part in brightening agent, the coating of 1 part of preparation of reinforcing agent solid content 20% stirs, the page that adopts metering bar type surface size press that the past drying section is entered carries out the trace coating to be handled, control coating weight 6g/m2 goes out surface size press then, enters the back dried; It is dry that the l Water Paper page or leaf of crossing through the top sizing advanced treating is proceeded the back, and the control dryer temperature goes out back drying section web dryness 〉=93% at 40 ~ 130 ℃; The page that enters from the back drying section enters the press polish district, page is carried out press polish handle, and calendering temperature is controlled at 60 ~ 120 ℃, and the press polish Pressure control is at 70 ~ 120kN/m; Through after the press polish, paper is batched, can obtain whiteness 〉=75%ISO, bulk 〉=1.6m
3/ kg, surface strength 〉=1.5m/s, and the micro-coating light-weight paper that profile pattern is good, printing performance is good.
Claims (1)
1. the manufacture method of a micro-coating light-weight paper, include and use that sulfate wood pulp, italian poplar Alkaline Peroxide Mechanical Pulp, CTMP, pulp from decoloured waste paper add through pulling an oar, join slurry and auxiliary material respectively, the l Water Paper page or leaf is manufactured paper with pulp, preceding drying, trace coating, back drying, press polish finishing process step, it is characterized in that:
(1) slurry weight proportioning sulfate wood pulp: italian poplar Alkaline Peroxide Mechanical Pulp: CTMP: pulp from decoloured waste paper is (0 ~ 10): (10 ~ 30): (40 ~ 80): (0 ~ 30);
(2) beating degree behind the slurry pulping: 35 ~ 45 ° of SR of sulfate wood pulp; 48 ~ 68 ° of SR of italian poplar Alkaline Peroxide Mechanical Pulp; 55 ~ 75 ° of SR of CTMP; 42 ~ 52 ° of SR of pulp from decoloured waste paper;
(3) auxiliary material to the oven dry stock consumption is: (a) sizing agent alkyl ketene dimer weight ratio 0.1 ~ 0.2%; (b) filler weight is than 15 ~ 20%; (c) the cationic starch weight ratio 0.8 ~ 1.2%, retention agent polyacrylamide 200 ~ 300ppm, bentonite weight ratio 0.2 ~ 0.4%;
(4) micro-coating composition is filled a prescription each component by weight: CaCO
3100 parts, 0 ~ 5 part in latex, 20 ~ 50 parts of starch, 0 ~ 2 part in brightening agent, 0 ~ 2 part of reinforcing agent; Coating solid content 10 ~ 30%;
(5) micro-coating condition: nip pressure: transmission side/fore side: (18 ~ 25)/(18 ~ 25) kN/m, gauge stick moulding pressure: top roll/lower roll: 0.8 ~ 1.5/0.8 ~ 1.5bar, coating weight: 3 ~ 8g/m2;
(6) rolling condition: 60 ~ 100 ℃ of temperature, pressure 70 ~ 120kN/m;
(7) the light-duty printing paper that makes quantitatively is 55.0 ~ 80.0g/m2, and moisture is 6.0 ~ 8.0%, and whiteness (ISO) is greater than 75%, and opacity is greater than 85%, and bulk is not less than 1.6m
3/ kg, the surface absorbs weight less than 28g/m2, and the fracture length roll web is vertically greater than 3200m, and laterally folding strength is greater than 5 times, and the lateral extensometer shrinkage is less than 3.0%, and print surface intensity is not less than 1.5m/s.
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Cited By (8)
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CN102704345A (en) * | 2012-06-18 | 2012-10-03 | 岳阳林纸股份有限公司 | Method for making trace coated offset paper |
CN102926288A (en) * | 2012-11-01 | 2013-02-13 | 福建省晋江优兰发纸业有限公司 | Thin paper made of high yield pulp and making process thereof |
CN104831578A (en) * | 2015-04-20 | 2015-08-12 | 岳阳林纸股份有限公司 | Preparation method of high-grade thermosensitive base paper |
CN104947498A (en) * | 2015-06-30 | 2015-09-30 | 广西科技大学 | Lightweight paper made from high-proportion bamboo pulp and making method of lightweight paper |
CN105220562A (en) * | 2015-09-29 | 2016-01-06 | 河南江河纸业股份有限公司 | A kind of micro-painting wood-free paper and production method thereof using reducing rules production at high proportion |
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CN1584205A (en) * | 2004-05-28 | 2005-02-23 | 岳阳纸业股份有限公司 | Special pigment finishing offset paper and producing method thereof |
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Cited By (11)
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CN102704345A (en) * | 2012-06-18 | 2012-10-03 | 岳阳林纸股份有限公司 | Method for making trace coated offset paper |
CN102704345B (en) * | 2012-06-18 | 2014-07-23 | 岳阳林纸股份有限公司 | Method for making trace coated offset paper |
CN102926288A (en) * | 2012-11-01 | 2013-02-13 | 福建省晋江优兰发纸业有限公司 | Thin paper made of high yield pulp and making process thereof |
CN104831578A (en) * | 2015-04-20 | 2015-08-12 | 岳阳林纸股份有限公司 | Preparation method of high-grade thermosensitive base paper |
CN104947498A (en) * | 2015-06-30 | 2015-09-30 | 广西科技大学 | Lightweight paper made from high-proportion bamboo pulp and making method of lightweight paper |
CN105220562A (en) * | 2015-09-29 | 2016-01-06 | 河南江河纸业股份有限公司 | A kind of micro-painting wood-free paper and production method thereof using reducing rules production at high proportion |
CN105220562B (en) * | 2015-09-29 | 2018-01-19 | 河南江河纸业股份有限公司 | A kind of micro- painting wood-free paper produced using reducing rules at high proportion and its production method |
CN106868927A (en) * | 2017-01-24 | 2017-06-20 | 杭州科翼科技有限公司 | A kind of environment protecting paper of protection eyesight |
CN106868927B (en) * | 2017-01-24 | 2019-04-09 | 杭州科翼科技有限公司 | A kind of environment protecting paper for protecting eyesight |
CN107059462A (en) * | 2017-05-23 | 2017-08-18 | 岳阳林纸股份有限公司 | A kind of micro- manufacture method for applying offset paper of high bulk |
CN109468880A (en) * | 2018-10-16 | 2019-03-15 | 齐鲁工业大学 | A kind of preparation method of high bulky telegraphy paper |
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