Summary of the invention
It is magnesium eletrolysis fine structure graphite anode agricultural technology problem that the present invention will solve, and the invention provides the preparation method of a kind of magnesium eletrolysis with graphite anode.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of magnesium eletrolysis graphite anode, it is characterized in that to postpone the after-smithing petroleum coke granularity be that 2-1mm accounts for 25-30%, granularity is that 1-0.5mm accounts for 10-15%, granularity is that 0.5-0.075mm accounts for 4-10%, granularity accounts for 45-50% for 0.075-0.002 mm, and the broken 0.5-4mm of graphite accounts for 6%, as siccative, add the additive stearic acid that accounts for thickener gross weight 0.14%, add the additive Fe that accounts for thickener gross weight 0.4%
2O
3, add again mix behind the medium temperature coal pitch of binding agent 20-25% pinch, die mould, roasting, dipping, graphitization technique be prepared from.
1, its processing step is as follows:
(1) preparation of siccative: to postpone the after-smithing petroleum coke granularity is that 2-1mm accounts for 25-30%, and granularity is that 1-0.5mm accounts for 10-15%, and granularity is that 0.5-0.075mm accounts for 4-10%, and granularity accounts for 45-50% for 0.075-0.002 mm, and the broken 0.5-4mm of graphite accounts for 6%, as siccative;
(2) mixed pinching: siccative is directly added the mixed pot of pinching stir, adding accounts for the additive stearic acid of thickener gross weight 0.14%, adds the additive Fe that accounts for thickener gross weight 0.4%
2O
3, add the coal pitch of agglomerant that accounts for siccative gross weight 20-25% again and carry out wet mixing, going out to stick with paste temperature is 140~150 ℃, obtains thickener;
(3) die mould: will mix being lowered to forming mould after the tube stirring is mixed in the thickener adding vibrating forming machine insulation of pinching, blanking temperature 125-135 ℃, shook good time 1-4 minute in advance time 1-4 minute, by vibrating forming machine compacting raw product, the die mould raw product is stand-by after 72 hours through water-cooled, naturally cooling;
(4) bakes to burn the article: with the die mould raw product ring-form calcining furnace of packing into, stopping composition granularity 0.075-6mm.Curve according to the rules heats up, and begins cooling after keeping 23 hours under 1270 ℃ of conditions of top temperature, cools off and comes out of the stove after 96-120 hour, makes the bakes to burn the article product;
(5) single-steeping: with the bakes to burn the article product dipping baskets of packing into, entering impregnating autoclave behind the preheating 7h-9h under the 350-380 ℃ of temperature condition, under-70KPa, keep vacuum 1h, pitch moulding pressure 1.2-1.4MPa, keep 2-2.5h clamping time, impregnating pitch is returned out carry out water cooling afterwards, go out impregnating autoclave at last, make the single-steeping product, single-steeping rate of body weight gain 13-15%;
(6) re-baking: with the single-steeping product ring-form calcining furnace of packing into, fill and keep down beginning cooling after 23 hours, cool off and come out of the stove after 96-120 hour, make the re-baking product.Material granularity 0.075-6mm.Curve according to the rules heats up, in 1270 ℃ of conditions of top temperature;
(7) double-steeping: with the re-baking product dipping baskets of packing into, entering impregnating autoclave behind the preheating 7h-9h under the 350-380 ℃ of temperature condition, under-70KPa, keep vacuum 1h, pitch moulding pressure 1.2-1.4MPa, keep 2-2.5h clamping time, impregnating pitch is returned out carry out water cooling afterwards, go out impregnating autoclave at last, make the double-steeping product, double-steeping rate of body weight gain 10-13%;
(8) three roastings: with the double-steeping product ring-form calcining furnace of packing into, stopping composition granularity 0.075-6mm.Curve according to the rules heats up, and begins cooling after keeping 23 hours under 1270 ℃ of conditions of top temperature, cools off and comes out of the stove after 96-120 hour, makes roasting product three times;
(9) greying: three roasting products are packed in the acheson furnace, carry out graphitization processing according to setting power-supply curve, make temperature be heated to 3000~3500 ℃, cooling was safeguarded 288~336 hours, obtained the greying product;
(10) machining: after the inspection of greying product is qualified, can be according to the drawing requirement, multiple working procedure processing on milling machine tool working, after the drawing requirement is satisfied in monolithic processing, assemble examination again, visual appearance and working accuracy check by strictness require to assemble in accordance with regulations.According to every group of graphite anode of design requirements is that a cover is packed, warehouse-in, stand-by.
Roasting heating curve described in the step (4) is:
Roasting heating curve described in step (6), (8) is:
Greying power-supply curve described in the step (9) is:
The invention has the beneficial effects as follows: the magnesium eletrolysis fine structure graphite anode that the present invention produces, product quality indicator and use properties all meet or exceed national standard, have satisfactory electrical conductivity; High thermal resistance, anti-villaumite, resistance to chlorine corrodibility and oxidation-resistance; Higher withstand voltage, folding strength.Alternative import magnesium eletrolysis graphite anode product reduces the magnesium eletrolysis production cost.
Embodiment:
Embodiment 1:
A kind of magnesium eletrolysis preparation method of graphite anode, its processing step is as follows:
(1) preparation of siccative: to postpone the after-smithing petroleum coke granularity is 1mm 440Kg; Granularity is 0.5mm 264Kg; Granularity is 0.075mm 70Kg; Granularity is 0.002 mm 880Kg; The broken 0.5mm 106Kg of graphite; Make siccative, siccative gross weight 1760 Kg.
(2) mixed pinching: siccative is directly added the mixed pot of pinching stir, adding additive stearic acid 3Kg; Add additive Fe
2O
39 Kg; Add coal pitch of agglomerant 440 Kg again and carry out wet mixing, going out to stick with paste temperature is 140 ℃, obtains thickener.
(3) die mould: will mix being lowered to forming mould after the tube stirring is mixed in the thickener adding vibrating forming machine insulation of pinching, 125 ℃ of blanking temperatures shake 1 minute time in advance, 1 minute good time, by vibrating forming machine compacting raw product, the die mould raw product is stand-by after 72 hours through water-cooled, naturally cooling.
(4) bakes to burn the article: with the die mould raw product formula ring-form calcining furnace with cover of packing into, stopping composition granularity 0.075-6mm.Curve according to the rules heats up, and begins cooling after keeping 23 hours under 1270 ℃ of conditions of top temperature, cools off and comes out of the stove after 96 hours, makes the bakes to burn the article product.
(5) single-steeping: with the bakes to burn the article product dipping baskets of packing into, entering impregnating autoclave behind the preheating 7h under 350 ℃ of temperature condition, under-70KPa, keep vacuum 1h, pitch moulding pressure 1.2MPa, keep 2h clamping time, impregnating pitch is returned out carry out water cooling afterwards, go out impregnating autoclave at last, make the single-steeping product, single-steeping rate of body weight gain 13%.
(6) re-baking: with the single-steeping product formula ring-form calcining furnace with cover of packing into, stopping composition granularity 0.075-6mm.Curve according to the rules heats up, and begins cooling after keeping 23 hours under 1270 ℃ of conditions of top temperature, cools off and comes out of the stove after 96 hours, makes the re-baking product.
(7) double-steeping: with the re-baking product dipping baskets of packing into, entering impregnating autoclave behind the preheating 7h under 350 ℃ of temperature condition, under-70KPa, keep vacuum 1h, pitch moulding pressure 1.2MPa, keep 2h clamping time, impregnating pitch is returned out carry out water cooling afterwards, go out impregnating autoclave at last, make the double-steeping product, double-steeping rate of body weight gain 10%.
(8) three roastings: with the double-steeping product formula ring-form calcining furnace with cover of packing into, stopping composition granularity 0.075-6mm.Curve according to the rules heats up, and begins cooling after keeping 23 hours under 1270 ℃ of conditions of top temperature, cools off and comes out of the stove after 96 hours, makes roasting product three times.
(9) greying: three roasting products are packed in the acheson furnace, carry out graphitization processing according to setting power-supply curve, make temperature be heated to 3000 ℃, cooling maintenance time 288 hours obtains the greying product.
(10) machining: after the inspection of greying product is qualified, can be according to the drawing requirement, multiple working procedure processing on milling machine tool working, after the drawing requirement is satisfied in monolithic processing, assemble examination again, visual appearance and working accuracy check by strictness require to assemble in accordance with regulations.According to every group of graphite anode of design requirements is that a cover is packed, warehouse-in, stand-by.Product finish size and tolerance:
A, 660 * 200 * 2250mm; 412 * 150 * 2250mm; Specifications such as 330 * 150 * 2250mm.
Assemble behind b, fluting, boring, the processing connecting key, the every group of positive plate specification in assembling back is 824 * 150 * 2250mm; Specifications such as 990 * 150 * 2250mm, working accuracy satisfy user's design or requirement.
The magnesium eletrolysis fine structure graphite anode that the present invention makes, the plain corporate state of the big charcoal of classical prescription is detected in the approval laboratory, meets the top grade product standard of national standard YB/T5053-1997 fully, and main physical and chemical index is as follows:
Project |
Target in kind |
National standard (top grade) |
Ash content |
≤0.2%? |
≯0.2% |
Volume density |
1.71~1.75g/cm
3 |
≮1.62 g/cm
3 |
Compressive strength |
30~34 MPa |
≮29MPa |
Folding strength |
≥16 MPa |
≮16MPa |
Resistivity |
5.0~7.5μΩ.m |
≯7.5μΩ.m |
Roasting heating curve described in the step (4) is:
Roasting heating curve described in step (6), (8) is:
Greying power-supply curve described in the step (9) is:
Embodiment 2:
A kind of magnesium eletrolysis preparation method of graphite anode, its processing step is as follows:
(1) preparation of siccative: to postpone the after-smithing petroleum coke granularity is 2mm 495Kg; Granularity is 1mm 165Kg; Granularity is that 0.5mm accounts for 9%, 149Kg; Granularity is 0.075 mm 742Kg; The broken 4mm 99Kg of graphite; As siccative, siccative gross weight 1650Kg.
(2) mixed pinching: siccative is directly added the mixed pot of pinching stir, adding additive stearic acid 3Kg; Add additive Fe
2O
39Kg; Add coal pitch of agglomerant 550 Kg again and carry out wet mixing, going out to stick with paste temperature is 150 ℃, obtains thickener.
(3) die mould: will mix being lowered to forming mould after the tube stirring is mixed in the thickener adding vibrating forming machine insulation of pinching, 135 ℃ of blanking temperatures shake 4 minutes time in advance, 4 minutes good time, by vibrating forming machine compacting raw product, the die mould raw product is stand-by after 72 hours through water-cooled, naturally cooling.
(4) bakes to burn the article: with the die mould raw product formula ring-form calcining furnace with cover of packing into, stopping composition granularity 0.075-6mm.Curve according to the rules heats up, and begins cooling after keeping 23 hours under 1270 ℃ of conditions of top temperature, cools off and comes out of the stove after 120 hours, makes the bakes to burn the article product.
(5) single-steeping: with the bakes to burn the article product dipping baskets of packing into, entering impregnating autoclave behind the preheating 9h under 380 ℃ of temperature condition, under-70KPa, keep vacuum 1h, pitch moulding pressure 1.4MPa, keep 2.5h clamping time, afterwards impregnating pitch is returned out and carry out water cooling, go out impregnating autoclave at last, make the single-steeping product.Single-steeping rate of body weight gain 15%.
(6) re-baking: with the single-steeping product formula ring-form calcining furnace with cover of packing into, stopping composition granularity 0.075-6mm.Curve according to the rules heats up, and begins cooling after keeping 23 hours under 1270 ℃ of conditions of top temperature, cools off and comes out of the stove after 120 hours, makes the re-baking product.
(7) double-steeping: with the re-baking product dipping baskets of packing into, entering impregnating autoclave behind the preheating 9h under 380 ℃ of temperature condition, under-70KPa, keep vacuum 1h, pitch moulding pressure 1.4MPa, keep 2.5h clamping time, afterwards impregnating pitch is returned out and carry out water cooling, go out impregnating autoclave at last, make the double-steeping product.Double-steeping rate of body weight gain 13%.
(8) three roastings: with the double-steeping product formula ring-form calcining furnace with cover of packing into, stopping composition granularity 0.075-6mm.Curve according to the rules heats up, and begins cooling after keeping 23 hours under 1270 ℃ of conditions of top temperature, cools off and comes out of the stove after 120 hours, makes roasting product three times.
(9) greying: three roasting products are packed in the acheson furnace, carry out graphitization processing according to setting power-supply curve, make temperature be heated to 3500 ℃, cooling was safeguarded 336 hours, obtained the greying product.
(10) machining: after the inspection of greying product is qualified, can be according to the drawing requirement, multiple working procedure processing on milling machine tool working, after the drawing requirement is satisfied in monolithic processing, assemble examination again, visual appearance and working accuracy check by strictness require to assemble in accordance with regulations.According to every group of graphite anode of design requirements is that a cover is packed, warehouse-in, stand-by.Product finish size and tolerance:
A, 660 * 200 * 2250mm; 412 * 150 * 2250mm; Specifications such as 330 * 150 * 2250mm.
Assemble behind b, fluting, boring, the processing connecting key, the every group of positive plate specification in assembling back is 824 * 150 * 2250mm; Specifications such as 990 * 150 * 2250mm, working accuracy satisfy user's design or requirement.
The magnesium eletrolysis fine structure graphite anode that the present invention makes, the plain corporate state of the big charcoal of classical prescription is detected in the approval laboratory, meets the top grade product standard of national standard YB/T5053-1997 fully, and main physical and chemical index is as follows:
Project |
Target in kind |
National standard (top grade) |
Ash content |
≤0.2%? |
≯0.2% |
Volume density |
1.72~1.75g/cm
3 |
≮1.62 g/cm
3 |
Compressive strength |
30~35 MPa |
≮29MPa |
Folding strength |
16~20 MPa |
≮16MPa |
Resistivity |
5.0~7.5μΩ.m |
≯7.5μΩ.m |
Roasting heating curve described in the step (4) is:
Roasting heating curve described in step (6), (8) is:
Greying power-supply curve described in the step (9) is: