Embodiment
The lens of a kind of mode of the present invention possesses: plate substrate; Lens, its surface from described plate substrate is given prominence to and is formed; And groove, its periphery along the region that is provided with described lens of described plate substrate and forming, and from the surface of described plate substrate to the projected direction reverse direction depression with described lens.
In the situation that use the lens of the manner for example to manufacture display device, in its manufacture process, in the lensed side of arranging of this lens, for example, be coated with the resin that is applied to adhering glass substrate.Its result forms adhesive linkage between lens and glass substrate.
Now, if lens in the past, resin spreads all over less than the base material of lens and the boundary member of lens, and produces bubble.Therefore, in the past, due to the existence of this bubble, the refractive index that exists in advance determined lens when design can change, the problem of obtaining deterioration of efficiency of the light of lens.
But if the lens of the manner, the surface that is coated on the lens that the resin of lens surface is highlighted guides, and via the boundary member of plate substrate and lens, is directed to successively the inside of the groove forming along the periphery in lensed region is set.
Therefore, can prevent if easily produce the generation of the bubble of the plate substrate of bubble and the boundary portion office of lens in the past.Its result, in advance when design determined lens refractive index can be because bubble changes, lens can be brought into play the efficiency of obtaining of the light that is originally expected to.
In addition, groove is to the projected direction reverse direction depression with lens.Therefore, for example, in the manufacture process of display device, when carrying out lens and thering is the aligned in position of substrate of light-emitting component, can be from the side that has lens this groove of optical identification clearly.
Thereby the alignment mark of the lens side when making this groove as this aligned in position works, and can realize high-precision aligned in position.
In addition,, in the lens of a kind of mode of the present invention, the section perpendicular to longitudinally of described groove is that drift angle is the isosceles triangle shape of 90 degree.
According to the manner, because the section shape of groove is above-mentioned isosceles triangle shape, a dip plane reflection from outside incident light in isosceles triangle shape, the light of this reflection reflects in another dip plane.Its result, can make this incident light return to its incident its original orientation.
That is,, in the lens of the manner, can make the light that is incident in groove to its incident its original orientation total reflection.Therefore, can penetrate very bright light in the direction of the camera that groove is taken etc.Its result, in the situation that this groove is worked as the alignment mark of the lens side of the aligned in position for miscellaneous part, can easily carry out the optical identification of this alignment mark, can make the precision of the aligned in position of lens and miscellaneous part improve.
In addition, in the lens of a kind of mode of the present invention, described channel shaped is formed in described plate substrate, makes the surface of described lens continuous with the wall that forms described groove.
In the lens of the manner, the surface of lens is continuous with the wall that forms groove.That is to say, the lens of the manner has the shape that the obstruction of resin flows has significantly been reduced of the boundary portion office that makes plate substrate and lens.
Therefore, resin is directed along the surface of lens, utilizes the surperficial inclination of lens and falls into swimmingly the inside of groove.Thus, can further improve the generation preventing effectiveness of bubble of the boundary portion office of plate substrate and lens.
In addition, in the lens of a kind of mode of the present invention, described channel shaped is formed in following position, and this position is the end edge portion and the position of the distance of end in region that is provided with described lens below preset distance of face side of described plate substrate that forms the wall of described groove.
Channel shaped in the manner is formed in apart from arranging in the end preset range in lensed region.That is to say, so even in the situation that for example there is discontinuous portion because the surface of lens and the wall of groove are discontinuous, as long as channel shaped is formed in apart from arranging in the end preset range in lensed region, resin is also can be along the surface of lens directed and utilize the trend of advancing to fall into the inside of groove downwards.Its result, can prevent from producing bubble at the boundary member of plate substrate and lens.
In addition,, in the lens of a kind of mode of the present invention, described plate substrate is formed by the material identical with described lens.
According to the manner, plate substrate is formed by the material identical with lens.Thus, plate substrate has light transmission.Therefore, its major part of incident light of using when the aligned in position with miscellaneous part is reflected by the wall that forms groove, its major part of the part transmission in plate substrate beyond groove.
Therefore, in plate substrate, the amount of incident optical transmission is different from other parts at groove, can clearly identify groove and other parts.Its result, becomes easily as the optical identification of the groove of the alignment mark of lens side, can make the precision of the aligned in position of lens and miscellaneous part improve.
In addition,, in the lens of a kind of mode of the present invention, its section shape of described lens is the elliptic arc shape with predetermined curvature.
In addition, the display device of a kind of mode of the present invention possesses: substrate; Organic EL portion, its 1st electrode that comprises the top that is formed at described substrate, as the 2nd electrode and the organic luminous layer between described the 1st electrode and described the 2nd electrode of transparency electrode; And lens, it has plate substrate and gives prominence to and the lens of formation from the surface of described plate substrate, and described plate substrate is disposed at the direction of illumination at the light of the described irradiation in outside of light transmissive the 2nd electrode that makes to irradiate from described organic luminous layer; Described substrate or described organic EL portion have the alignment mark of the aligned in position of carrying out described substrate and described lens; Described lens has groove, and this groove forms along the periphery in the region that is provided with described lens of described plate substrate, and from the surface of described plate substrate to the projected direction reverse direction depression with described lens; The groove of described lens is for the aligned in position with described alignment mark.
According to the display device of the manner, lens has the groove that forms along the periphery that lensed region is set on plate substrate surface and cave in to the projected direction reverse direction with lens.Thus, groove, by its depression, can be used as for the alignment mark of the aligned in position of the alignment mark with substrate-side and works.
In addition, in the manufacture process of the display device of the manner, for other substrates of a side bonds that have lens at lens in this side application of resin.Now, if in the past, resin spreads all over the boundary member less than base material and lens, and produces bubble.In the past, due to the existence of this bubble, the refractive index that exists in advance determined lens when design can change, the problem of obtaining deterioration of efficiency of the light of lens.
But according to the manner, resin is directed along the surface of lens, enters the groove forming along the periphery in lensed region is set.That is to say, resin is also dispersed throughout the boundary member of plate substrate and lens, can prevent the generation of bubble.
That is, the groove of the lens in the manner has that directed resin is dispersed throughout the function of guide surface of the boundary member of plate substrate and lens as the function of alignment mark with as making along the surface of lens concurrently.
Thereby in the display device of the manner, lens can carry out aligned in position with high precision with the substrate that has formed organic luminous layer, and the light that can maintain the lens of the expection being realized by lens obtains efficiency.
In addition, the display device of a kind of mode of the present invention, possesses: adhesive linkage, and this adhesive linkage spreads all over forming above of described lens, comprises concavo-convex planarization for making to be formed by described lens and by described lens and the bonding resin of miscellaneous part; Described groove places described resin along the periphery that is provided with the region of described lens.
According to the manner, for the bonding of lens and substrate, use resin.Therefore, for example also think that the boundary member at plate substrate and lens produces bubble.But, in the manner, resin arrange lensed region near quilt place in groove.
Therefore, when resin is placed in groove like this, resin is also dispersed throughout this boundary member, and in other words, resin close contact, in this boundary member, prevents the generation of the bubble at this part place.
Its result, can prevent that the refractive index of lens is because bubble changes, maintain expection light obtain efficiency.
In addition, for resin being guided to the boundary member of plate substrate and lens, other guide member is not set, but utilizes the groove that works and form along the periphery in lensed region is set as alignment mark.Thus, for example, in display device, can not make the thickness being stacked on substrate thicken, can this boundary member of enough resin fillings.Therefore, can suppress thickness thickening and prevent the characteristic changing of lens and obtain efficiently light.
In addition,, in the display device of a kind of mode of the present invention, described groove is by placing along the surface of described lens and directed described resin makes described resin be dispersed throughout the boundary member of described plate substrate and described lens.
According to the manner, groove is by placing along the surface of lens and directed resin makes resin be dispersed throughout the boundary member of plate substrate and lens.That is to say, resin utilization flows in the power of groove and is directed along the surface of lens, seamlessly the boundary member of filler piece base material and lens.Therefore, can prevent from producing bubble at this boundary member.Its result, can prevent that the refractive index of lens from, because bubble changes, can obtain light efficiently.
In addition,, in the display device of a kind of mode of the present invention, the refractive index of adhesive linkage is high described in the refractive index ratio of described plate substrate.
According to the manner, because the refractive index of the refractive index ratio adhesive linkage of plate substrate is high, so can suppress among the light from lens transmission in adhesive linkage, by the light quantity of the boundary surface total reflection of lens and adhesive linkage, can obtain to greatest extent the light irradiating from organic luminous layer.Its result, lens can optimally obtain the light irradiating from organic luminous layer.
In addition, in the display device of a kind of mode of the present invention, described lens are overlooked as long chi shape, the section of itself and longitudinally quadrature is the elliptic arc shape with predetermined curvature, and height is to the limit more than 0.8 and below 1.2 with respect to the ratio of the minor axis of the bottom surface of described lens from the bottom surface of described lens.
Lens in the manner, owing to being the shape that meets above-mentioned scope, compare with other shapes, can suppress the light that penetrates from organic luminous layer by the boundary surface total reflection of lens, can make this light deflection adhesive linkage side.Therefore, can effectively obtain the light irradiating from organic luminous layer, compare with other shapes and can make the amount to obtain of light increase.
In addition, in the display device of a kind of mode of the present invention, described organic EL portion further has only layer of envelope above described the 2nd electrode, and described alignment mark is formed at described envelope only on layer.
In addition, in the display device of a kind of mode of the present invention, described alignment mark be formed at described substrate above.
That is, for carrying out the alignment mark of substrate-side of the aligned in position of substrate and lens, as long as can optically identify, both can form in the arbitrary key element that forms or be disposed on substrate, also can be formed at substrate itself.
In addition,, in the display device of a kind of mode of the present invention, described organic EL portion further comprises the hole injection layer being formed between described organic luminous layer and described the 1st electrode.
In addition, the display device of a kind of mode of the present invention, possesses the display device of any one above-mentioned mode; Described display device has a plurality of described organic EL portion; A plurality of described organic EL portion is configured to rectangular on described substrate.
The display device of the manner for example realizes as televisor, and image offers and looks hearer clearly.
Below, about embodiments of the present invention, use accompanying drawing to describe.
First, use Fig. 3~Fig. 8, about the lens 100 of embodiments of the present invention, describe.
Fig. 3 means the vertical view of structural outline of the lens 100 of embodiments of the present invention.
Fig. 4 means the figure of summary of section shape of the A-A section of the lens 100 being equivalent in Fig. 3.
The lens 100 of embodiments of the present invention is for obtaining efficiently from the sheet of light that is disposed at a plurality of light-emitting components of back side direction (direction that there is no lens 102).
As shown in Figures 3 and 4, lens 100 possesses: the base material of sheet is plate substrate 101, lens 102, groove 103a and groove 103b.
Lens 102 are given prominence to and are formed from the surface of plate substrate 101.Groove 103b is along the periphery in the region that is provided with lens 102 of plate substrate 101 and form.In addition, groove 103a forms rectangular-shaped along the periphery of plate substrate 101.
Groove 103a and groove 103b together as prevent plate substrate 101 lip-deep bubble generation inscape and work.
In addition, groove 103a and groove 103b are further used as for lens 100 and work with the alignment mark of lens 100 sides of the aligned in position of substrate described later.
In addition, lens 102, are long chi shape in Y direction as shown in Figure 3 as a whole.That is to say, lens 102 are overlooked (overlooking in the situation that the Z-direction of take is above-below direction) as long chi shape.In addition, as shown in Figure 4, the top of the section that is parallel to XZ plane of lens 102 consists of the highest curve of the middle body of X-direction.
Particularly, in the present embodiment, lens 102 and section longitudinally quadrature (section that is parallel to XZ plane in Fig. 4), as shown in Figure 5, be the elliptic arc shape with predetermined curvature.In addition, so-called " elliptic arc ", is the statement that comprises " circular arc ".
In lens 100, such lens 102 are arranged a plurality of in X-direction, in the both sides of each lens, be formed with groove 103b.
In addition, X-direction, Y direction and Z-direction are for example stipulated by following corresponding relation.X-direction is corresponding to for example possessing the horizontal direction (left and right directions) in the situation of lens 100 by the display device that is built in televisor, and Y direction is corresponding to longitudinal direction, and Z-direction is corresponding to fore-and-aft direction.
In addition, each figure such as Fig. 3 and Fig. 4 are that the quantity of each key element in these figure and each key element may not be consistent with reality at the size ratio of all directions for the position relationship of key element and the figure of structure of the lens 100 that forms embodiment are described.
Fig. 5 means lens 102 in embodiments of the present invention and the figure of the position relationship of groove 103b on plate substrate 101.
As shown in Figure 5, lens 102 are given prominence to and form from the surface of plate substrate 101, and groove 103b forms the shape caving in to the projected direction reverse direction with lens 102 from the surface of plate substrate 101.
In addition, in the present embodiment, lens 100 for example obtains by acryl resin is carried out to mould process, and plate substrate 101 is integrated with lens 102.That is to say, plate substrate 101 is formed by same material with lens 102.In addition, also can be expressed as the part outstanding from the surface of plate substrate 101 works as lens 102.
In addition, from the bottom surface of lens 102, height (H Fig. 5) is to the limit more than 0.8 and below 1.2 with respect to the ratio of the minor axis (R in Fig. 5) of the bottom surface of lens 102.That is to say R: H=1: 0.8~1: 1.2.
As concrete size, for example, height H is 40 microns (μ m) left and right, and minor axis R is 40 μ m left and right.
In addition, lens 102, are long chi shape in Y direction as shown in Figure 3.That is to say, the bottom surface of lens 102 is also long chi shape in Y direction.Therefore, in the present embodiment, by the central summit that is arranged in X-direction from scioptics 102 and perpendicular to the line segment of bottom surface of lens 102 and the intersection point of this bottom surface, to the distance (being the R of Fig. 5) of the end of the X-direction of lens 102, be called minor axis.That is, in the present embodiment, this minor axis is half the length of width of the X-direction of lens 102.
Lens 102 in present embodiment, owing to being the shape that height H and the ratio of minor axis R meet above-mentioned scope, compare with other shapes, can suppress the light that penetrates from organic luminous layer 204 by the boundary surface total reflection of lens 102, can make this light deflection adhesive linkage 270 sides.Therefore, can effectively obtain the light irradiating from organic luminous layer 204, compare with other shapes and can make the amount to obtain of light increase.
In addition, the width of groove 103b (Wg in Fig. 5) is for example 3 μ m left and right, and the thickness of plate substrate 101 (T in Fig. 5) is for example 50 μ m left and right.
In addition, as shown in Figure 5, in the present embodiment, groove 103b is formed at plate substrate 101, makes the surface of lens 102 continuous with the wall that forms groove 103b.
The lens 100 with structure described above, in the situation that being assembled in display device etc., at lens 102 sides adhering glass substrate for example.
Fig. 6 means the first sectional view of the state that lens 100 in embodiments of the present invention and glass substrate 280 are mutually bonding.
Fig. 7 means the second sectional view of the state that lens 100 in embodiments of the present invention and glass substrate 280 are mutually bonding.
In addition, Fig. 6 is corresponding to the A-A section in Fig. 3, and Fig. 7 is corresponding to the B-B section in Fig. 3.
Lens 100, bonding with glass substrate 280 in the situation that, for example, in the face application of resin that has lens 102 of lens 100, loads glass substrate 280 thereon.That is to say, between lens 100 and glass substrate 280, form adhesive linkage 270.
In the past, in the situation that adhesive linkage is formed to lens, as used Fig. 2 explanation, likely on lens, produced bubble.But the lens 100 of present embodiment, by the characteristic structure of its tool, at least can prevent the generation at the bubble of the position that the refractive index of lens 102 is exerted an influence.
Fig. 8 means the figure of an example of the section that is formed at the adhesive linkage 270 on lens 100 in embodiments of the present invention.
As shown in Fig. 3 and Fig. 8 etc., groove 103b forms along the periphery in the region that is provided with lens 102 of plate substrate 101, and from the surface of plate substrate 101 to the projected direction reverse direction depression with lens 102.
Therefore, be coated on the surperficial resin of lens 102, directed along the surface of outstanding lens 102, via the boundary member (the A part in Fig. 8) of plate substrate 101 and lens 102, be directed to successively the inside of groove 103b.
Thereby, can prevent from easily producing the generation of bubble at the boundary member A place of bubble in the past.
Its result, in advance when design determined lens 102 refractive index can be because bubble changes, lens 102 can be brought into play the efficiency of obtaining of the light that is originally expected to.
In addition, although consider for example can produce bubble in the bottom of groove 103b (the B part in Fig. 8), even but supposition has produced bubble at bottom B, this bubble is also positioned at than the surface of plate substrate 101 (with the projected direction reverse direction of lens 102) on the lower.Therefore, can't produce harmful effect to being positioned at than the refractive index of the top side's in surface of plate substrate 101 lens 102.
In addition, in the present embodiment, as shown in Figure 8, the wall that forms groove 103b is mutually continuous with the surface of lens 102.
Therefore, resin is placed in the inside of groove 103b from the surface of plate substrate 101 more swimmingly.That is to say, can further make reliably resin spread all over to boundary member A.Thereby, mutually continuous with the surface of lens 102 by making like this to form the wall of groove 103b, prevent that the effect of generation of the bubble at boundary member A place from improving.
Like this, in the lens 100 of embodiments of the present invention, along the periphery in the region that is provided with lens 102 of plate substrate 101, form groove 103b.This groove 103b is from the surface of plate substrate 101 to the projected direction reverse direction depression with lens 102.
Lens 100 is by so structural feature, as mentioned above, can prevent the generation of plate substrate 101 and the bubble of the boundary portion office of lens 102, as a result of, lens 102 can bring into play expection light obtain efficiency.
In addition, groove 103a (with reference to Fig. 3 and Fig. 4) is also from the surface of plate substrate 101 to the projected direction reverse direction depression with lens 102.Therefore, groove 103a also has the function of the generation of the lip-deep bubble that prevents plate substrate 101.
Groove 103a that is to say, in the situation that with to be provided with the region of lens 102 approaching, can be suppressed at the generation of bubble of the part close to groove 103a of lens 102.
At this, these grooves 103a and groove 103b are as mentioned above, not only as prevent bubble generation inscape and work, and the alignment mark of lens 100 sides of for example also using as lens 100 and the aligned in position of substrate in the manufacture process of display device and working.
Below, use Fig. 9~Figure 14, about the display device 300 of embodiments of the present invention, describe.
Fig. 9 means the skeleton diagram of an example of section of the display device 300 of embodiments of the present invention.
In addition, Fig. 9 is for the figure of cross-section structure of the display device 300 of embodiment is described.Therefore, the absolute position of each key element in Fig. 9 and each key element the size of all directions than etc. may not be consistent with reality.
The display device 300 that Fig. 9 records is the organic functional devices that possess organic EL portion, and this organic EL portion has anode, negative electrode and clips organic luminous layer by these the two poles of the earth.
Particularly, display device 300 is the devices that possess the TFT substrate 210, organic EL portion 200 and the lens 100 that comprise the thin film transistor (TFT) (TFT) etc. that drives use.
As shown in Figure 9, display device 300 possesses TFT substrate 210, wiring 212 to transparency electrode 201 service voltages described later, the limiting layer 211 of restriction pixel region, comprise APC (Ag, Pd, Cu alloy) reflecting electrode 207, comprise ITO (Indium Tin Oxide, indium tin oxide) lower transparent electrode 206, the hole injection layer 205 that comprises tungsten oxide, the line dike 203 that comprises photoresist, contain can electroluminescent organic material organic luminous layer 204, electron supplying layer 202, the transparency electrode 201 that comprises ITO, envelope is layer 250 only, resin bed 260, lens 100, adhesive linkage 270 and glass substrate 280.
In addition, lens 100 has each above-mentioned key element.Particularly, lens 100 has plate substrate 101, lens 102 and groove 103b, and described plate substrate 101 is disposed at the direction of illumination at this light irradiating of outside of the light transmissive transparency electrode 201 that makes to irradiate from organic luminous layer 204; Described lens 102 are given prominence to and are formed from the surface of the conduct of plate substrate 101 and the face of TFT substrate 210 opposition sides; Described groove 103b forms along the periphery in the region that is provided with lens 102 of plate substrate 101, and it is to the groove of the projected direction reverse direction depression with lens 102, for the aligned in position with alignment mark 220 from the surface of plate substrate 101.
In addition, reflecting electrode 207 is examples for the 1st electrode in display device of the present invention; Transparency electrode 201 is examples for the 2nd electrode in display device of the present invention.
In addition, the structure that at least comprises reflecting electrode 207, transparency electrode 201 and organic luminous layer 204 is called to organic EL portion 200.
In addition, these 3 key elements not only, also can by shown in Fig. 9 until envelope only layer 250, comprise that the structure that forms or be disposed at a plurality of key elements on TFT substrate 210 is called organic EL portion 200.
In addition, TFT substrate 210 or organic EL portion 200 have alignment mark 220.Particularly, in the present embodiment, be formed at TFT substrate 210 above envelope only above layer 250, be attached with alignment mark 220.
In addition, if can be optical from the top of glass substrate 280 identify alignment mark 220, alignment mark 220 be present in from envelope only above layer 250 which position above TFT substrate 210 all can.For example also can be on TFT substrate 210 direct additional alignment mark 220.
This alignment mark 220 is for the aligned in position of the groove 103b with lens 100.For example, in Fig. 9, if the right-hand member of the groove 103b state consistent with the right-hand member of alignment mark 220, be TFT substrate 210 with lens 100 correctly aligned in position state.
That is to say, in this case, lens 102 in be disposed at the organic luminous layer corresponding with these lens 102 204 directly over the state of regular position.
In addition, in order to illustrate clearly alignment mark 220, in Fig. 9, as alignment mark 220, depict the section with predetermined thickness.But, alignment mark 220 as mentioned above, as long as can be optical from top identify, for example, can by be additional to envelope only the line on layers 250 realize.
Organic luminous layer 204 is that the layer of emitting red light is, any in the layer of the layer of green emitting and blue-light-emitting.Be to be for example 60nm as the α-NPD of lower floor (two [N-(1-naphthyl)-N-phenyl] biphenylamine), as upper strata Alq3 (three-(oxine) aluminium), form structure for 70nm lamination.
In addition, although 1 organic EL portion 200 shown in Figure 9, at TFT substrate 210, disposes a plurality of organic EL portion 200 rectangularly.About so up rectangular the aligned in position that disposes TFT substrate 210 with the lens 100 of a plurality of organic EL portion 200, use Figure 12 and Figure 13 to be described in the back.
In addition, adhesive linkage 270 spreads all over forming of lens 100 above, comprises for making due to the concavo-convex planarization of lens 102 formation the bonding resin of lens 102 and glass substrate 280.Now, as mentioned above, the surperficial resin that is coated on lens 102 is directed along the surface of outstanding lens 102, is dispersed throughout the boundary member (part of the A in Fig. 8) of plate substrate 101 and lens 102.Thereby, can prevent from easily producing the generation of bubble at the boundary member A place of bubble in the past, when design, the refractive index of determined lens 102 can be because bubble changes in advance, and lens 102 can be brought into play the efficiency of obtaining of the light that is originally expected to.
At this, in the present embodiment, the refractive index of the refractive index ratio adhesive linkage 270 of plate substrate 101 is high.Thus, the light quantity among the light of adhesive linkage 270, by lens 102 with the boundary surface total reflection of adhesive linkage 270 can be suppressed from lens 102 transmissions, the light irradiating from organic luminous layer 204 can be obtained to greatest extent.
Its result, lens 102 can optimally obtain the light irradiating from organic luminous layer 204.
The display device 300 forming as shown in Figure 9, for example, manufactured by the process shown in Figure 10 or Figure 11.
Figure 10 means the figure of an example of manufacture process of the display device 300 of embodiments of the present invention.
As shown in figure 10, on TFT substrate 210, comprise the organic EL portion 200 with organic luminous layer 204, be formed to only layer 250 of envelope.In addition, outside this, lens 100 and glass substrate 280 is mutually bonding via adhesive linkage 270.
And then, will be formed with until seal the TFT substrate 210 of each key element of layer 250 only with from lens 100 till the structure of glass substrate 280 via resin bed 260, engage.
When this last joint, engage, make as the groove 103b of the alignment mark of lens 100 sides consistent in X-direction with the alignment mark 220 of TFT substrate 201 sides.Or, after this engages, carry out groove 103b with alignment mark 220 in the whether consistent confirmation of X-direction.
Figure 11 means the figure of another example of manufacture process of the display device 300 of embodiments of the present invention.
As shown in figure 11, on TFT substrate 210, be stacked to only layer 250 of envelope.Application of resin, starts to pile up until glass substrate 280 from lens 100 thereon.That is to say, by TFT substrate 210, under pile up successively each inscape, manufacture display device 300.
In this manufacture process, in envelope application of resin on layer 250 only, by lens 100 be formed with until when seal the TFT substrate 210 of each key element of stopping layers 250 and engaging, engage, make groove 103b consistent in X-direction with alignment mark 220.Or, after this engages, carry out groove 103b with alignment mark 220 in the whether consistent confirmation of X-direction.
Above, via the process shown in Figure 10 or Figure 11, manufacture display device 300, in this process, carry out the aligned in position of lens 100 and TFT substrate 210.In other words, carry out the aligned in position of lens 102 and organic luminous layer 204.
In addition, although in Figure 10 and Figure 11, only the aligned in position about X-direction is illustrated, and Y direction is carried out aligned in position similarly.
Figure 12 is for the lens 100 of embodiments of the present invention and the first figure of the summary of the aligned in position of TFT substrate 210 are described.
As shown in figure 12,4 bights at lens 100, are formed with the groove 103a that is bent into right angle.
In addition,, at TFT substrate 210, in 4 positions that bight is corresponding with lens 100, dispose the alignment mark 220 of the shape that is bent into right angle.In addition, the alignment mark that is bent into right angle 220 shown in Figure 12 both can be additional to the key element forming on TFT substrate 210, also can directly be additional to TFT substrate 210.
For example, determine that lens 100 is with respect to the position of TFT substrate 210, make these 4 alignment marks 220 overlapping as shown in figure 12 with the groove 103a in 4 bights of lens 100.
Thus, as principle, complete TFT substrate 210 and the X-direction of lens 100 and the aligned in position of Y direction.And then, under this state, TFT substrate 210 is engaged with lens 100.
Thereafter, the groove 103b of the square one-tenth of either side that confirms a plurality of lens 102 have at lens 100 with the alignment mark 220 corresponding to this groove 103b X-direction whether consistent (whether overlapping according to the rules).
Figure 13 is for the lens 100 of embodiments of the present invention and the second figure of the summary of the aligned in position of TFT substrate 210 are described.
In Figure 13, the partial enlarged drawing in the bight of lens 100 and TFT substrate 210 is shown.
The both sides of each of a plurality of lens 102 that have at lens 100 as shown in figure 13, are formed with groove 103b.In addition,, at TFT substrate 210, a plurality ofly comprise that the organic EL portion 200 of organic luminous layer 204 is configured to rectangular.
In addition, a plurality of organic luminous layers 204 that belong to the same row of Y direction are the layers that send same coloured light.For example, in Figure 13, from left beginning, according to the order of the row of the layer of the row of the layer of the row of the layer of emitting red light, green emitting and blue-light-emitting, arrange, this figure repeats until right-hand member.
In addition, below, 1 row of the Y direction of organic luminous layer 204 are called to " pixel column ".
At this, if classify Yi Ge unit as with the pixel of emitting red light, blue-light-emitting and green emitting, for example as shown in figure 13, by each unit, in the left and right of each pixel column, dispose alignment mark 220.
The alignment mark 220 of the side of these pixel columns, respectively as shown in figure 13, corresponding with the groove 103b that is formed at lens 100.
Therefore, for example, as described in the explanation of Figure 12, in the situation that take the groove 103a in bight of lens 100 and the alignment mark 220 in the bight of TFT substrate 210, carry out aligned in position as benchmark, by thereafter the alignment mark 220 on the left side of at least one pixel column or right side being confirmed with the consistent of groove 103b corresponding to this alignment mark 220, can finally confirm whether lens 100 aligns accurately with TFT substrate 210.
Or, first carry out groove 103b of side and the aligned in position of alignment mark 220 corresponding to this groove 103b of lens 102, by the alignment mark 220 in 4 bights of the groove 103a in 4 of lens 100 bights and TFT substrate 210 overlapping being confirmed to carry out the whether accurately final confirmation of aligned in position.
Like this, when carrying out lens 100 and having formed up the aligned in position of TFT substrate 210 of organic EL portion 200 grades, as the alignment mark of lens 100 sides, utilize groove 103a and groove 103b.
These grooves 103a and groove 103b for example, with respect to a side (pusher side of taking a picture) of carrying out for the shooting of optical identification, not outstanding as in the past, but caves in round about.
Therefore, different from the alignment mark of standing shape in the past, can suppress picture fuzzy etc. of groove 103a and groove 103b, their picture is easily identified.
Particularly, in the present embodiment, as mentioned above, plate substrate 101 for example, is formed by same material (, acryl resin) with lens 102.
That is to say, plate substrate 101 has light transmission.Therefore, the light that is incident in groove 103a and groove 103b is reflected by each the wall that forms groove 103a and groove 103b, the part transmission in plate substrate 101 beyond groove 103a and groove 103b.
Therefore, in plate substrate 101, the amount of incident optical transmission is different from other parts at groove 103a and groove 103b, can clearly identify groove 103a and groove 103b and other parts.Its result, becomes easily as the groove 103a of alignment mark of lens 100 sides and the identification of the image of groove 103b, can improve the precision of the aligned in position of lens 100 and TFT substrate 210.
In addition, the section perpendicular to longitudinally of groove 103a and groove 103b is for example that drift angle is the isosceles triangle shape of 90 degree.
Figure 14 means the figure of an example of the section shape of the groove 103b in embodiments of the present invention.
Groove 103b perpendicular to the section of longitudinally (Y direction), be parallel to the section of XZ plane, be that drift angle is the isosceles triangle shape of 90 degree as shown in figure 14.
In this case, the incident light from outside to groove 103b incident reflects in a dip plane of isosceles triangle shape, and the light of this reflection reflects in another dip plane.Its result, can make this incident light return to its incident its original orientation.
That is, groove 103b can make the light of incident to its incident direction total reflection.Therefore, can penetrate very bright light in the direction of the camera that groove 103b is taken etc.Its result, can identify groove 103b clearly, and lens 100 and the precision of the aligned in position of TFT substrate 210 are improved.
In addition, groove 103a is also the section shape same with groove 103b, easily realizes optical identification.
Certainly, the section shape of groove 103a and groove 103b is not limited to the shape shown in Fig. 4, and the wall that forms groove 103a and groove 103b also can consist of curved surface.In addition,, at groove 103a and groove 103b, section shape also can be different.
In addition, in the lens 100 of present embodiment, form as mentioned above the wall of groove 103b and the surface of lens 102 is continuous.
But, also can there is discontinuous portion forming between the wall of groove 103b and the surface of lens 102.
Figure 15 means in the situation that form the figure of an example of the section of the lens 100 that has discontinuous portion between the wall of groove 103b and the surface of lens 102.
As shown in figure 15, form groove 103b wall plate substrate 101 face side end edge portion and be provided with between the end in region of lens 102 and have predetermined distance (L in Figure 15), therefore, produce discontinuous portion.
Even in the situation that there is discontinuous portion like this, also can, by its distance L being set as below predetermined length (Ls in Figure 15), prevent the generation of the bubble at this discontinuous portion place.
In addition, Ls such as be the bubble that can produce at adhesive linkage 270 minimum diameter half etc.The minimum diameter of the bubble that this can produce can be tried to achieve by experiment.Or, also can calculate according to forming the viscosity of the resin of adhesive linkage 270, atmosphere gas temperature when resin is coated on to lens 100, the wetting quality of lens 100 etc.
Like this, as long as groove 103b is formed at apart from the end that is provided with the region of lens 102 and is being waited by experiment as mentioned above in the preset range try to achieve, resin is just can be along the surface of lens 102 directed and utilize the trend of advancing to fall into the inside of groove 103b downwards.Its result, can prevent from producing bubble at plate substrate 101 and the boundary member (the discontinuous portion in Figure 15) of lens 102.
In addition, the display device 300 of embodiments of the present invention described above, such as being built in the display device such as televisor, works as the device that the received image of display device is shown.
Figure 16 is the outside drawing of the display device 350 of embodiments of the present invention.
The display device 350 of embodiments of the present invention, is built-in with above-mentioned display device 300.The structural feature of the lens 100 that display device 350 possesses by display device 300 and display device 300, can be to image is clearly provided depending on hearer.
Above, about lens of the present invention, display device and display device, based on embodiment, be illustrated.But the present invention is not limited to above-mentioned embodiment.Only otherwise depart from purport of the present invention, present embodiment is implemented the various distortion that those skilled in the art find out or made a plurality of inscapes combinations of above-mentioned explanation and the mode that builds, be also contained in scope of the present invention.
Will be understood that this disclosed embodiment is in all respects for illustration is nonrestrictive.Scope of the present invention is intended to not by above-mentioned explanation by shown in claim, and the institute comprising in the implication equal with the scope of claim and scope changes.
For example, in the present embodiment, 1 lens 102 forms and covers the whole luminescent layers that are contained in 1 pixel column.But, also can a plurality of lens 102 be set at lens 100, make by each luminescent layer or by corresponding 1 lens 102 of every a plurality of luminescent layers.
In addition, shapes lens 102 and section longitudinally quadrature can not be elliptic arc shape yet.So long as obtain efficiently from the shape of the light of luminescent layer outgoing.For example, this section shape can be also, and top consists of curve, close to the surperficial part of plate substrate 101, straight line, consists of.
Even such shape, also can bring into play the preventing effectiveness of the generation of the bubble of being realized by groove 103b.
The present invention can provide the obtaining efficiency and can realize lens, the display device that has used this lens and the display device with the high-precision aligned in position of miscellaneous part of light that can maintain expection.That is to say, the present invention is as for to lens, display device and the display device of image are clearly provided depending on hearer and useful.