CN102260093A - Chemical foaming method for preparing foamed concrete - Google Patents
Chemical foaming method for preparing foamed concrete Download PDFInfo
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- CN102260093A CN102260093A CN201110124552XA CN201110124552A CN102260093A CN 102260093 A CN102260093 A CN 102260093A CN 201110124552X A CN201110124552X A CN 201110124552XA CN 201110124552 A CN201110124552 A CN 201110124552A CN 102260093 A CN102260093 A CN 102260093A
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Abstract
The invention discloses a chemical foaming method for preparing a foamed concrete, belonging to the technical field of building heat-insulation materials. The foamed concrete is prepared from the following raw materials in percentage by weight: 20-80wt% of cement, 1-5wt% of ore powder, 5-30wt% of fly ash, 1-6wt% of foaming agent, 10-70wt% of water, 0.2-1.5wt% of modifier, 0.2-1wt% of fiber and 1-8wt% of auxiliary materials. The preparation method of the foamed concrete comprises; firstly pouring water into a container, then adding a certain amount of cement, ore powder, fly ash and auxiliary materials into water, after uniformly stirring with a stirrer, pouring the foaming agent for mixing and stirring, then quickly transferring out of the stirrer, standing to complete foaming within 30 minutes, after 24 hours, reaching the required strength and then curing for 28 days to obtain the formed foamed concrete. The foamed concrete prepared by the method disclosed by the invention has the advantages of good water resistance, low thermal conductivity coefficient, small dry density, high strength, strong durability, simple formula and convenience in construction, and can partially substitute for polystyrene boards, extruded sheets, adhesive powder polystyrene granules and other organic heat-insulation materials in an outer wall heat-insulation system.
Description
Technical field
The present invention relates generally to a kind of chemical blowing process and prepares foamed concrete, and particularly high-strength light foamed concrete belongs to material of construction and technical field of construction.
Background technology
At present, have lightweight, insulation, heat insulation, sound insulation, foamed concrete fire-resistant, durable, water resistance has obtained using widely in building operation.
Using more now is that the physical blowing legal system is equipped with foamed concrete.Specifically: foaming agent water solution is prepared into foam, again foam is joined and contains in the slip that siliceous material, calcareous material (cement, lime), water and various admixture (adopting polycarboxylate dehydragent, hardening accelerator usually) etc. form, through mix that stirring, casting, maintenance form a kind ofly be applicable to that indoor and outdoor bed course, roof heat insulation are heat insulation, non-bearing wall body or porous onsite concrete and goods thereof such as tunnel, foundation ditch filling.The shortcoming of its existence is: the equipment complexity, and bigger in high-rise flooring roof difficulty of construction, and also foam aperture size is uneven, intensity is low, complex process, disposable input height, be unfavorable for that big area promotes.
At present, utilize chemical blowing process to prepare foamed concrete and begin to have obtained application.But there is shortcomings such as poor water resistance, intensity be low, the present invention adopts silylation hydrophober, silicone resin or organosilicon crylic acid latex that it is carried out modification, makes the water tolerance, intensity, fragility etc. of foamed concrete improve.
Summary of the invention
The objective of the invention is defective, provide a kind of chemical blowing process to prepare the method for foamed concrete at above-mentioned prior art.
To achieve these goals, the technical scheme taked of the present invention is:
The component that foamed concrete comprises is: cement, ore powder, flyash, whipping agent, water, properties-correcting agent, fiber and auxiliary material.The weight percent of each component is: cement 20~80wt%, ore powder 1~5wt%, flyash 5~30wt%, whipping agent 1~6wt%, water 10~70wt%, properties-correcting agent 0.2~1.5wt%, fiber 0.2~1wt%, auxiliary material 1~8wt%.
Described cement is silicate cement, aluminosulfate cement or the mixing of the two, and the cement of employing is that strength grade is not less than 42.5 grades general purpose portland cement or aluminosulfate cement; Described mine tailing is one or more the mixing in coarse whiting, SILICA FUME, lime, pearlstone, the red mud; Described flyash is industrial secondary; Described whipping agent is 30% technical grade hydrogen peroxide; Described properties-correcting agent is silylation hydrophober, silicone resin or organosilicon crylic acid latex; Described fiber is a polypropylene fibre; Described auxiliary material is sodium bicarbonate, yellow soda ash or the mixing of the two.
The preparation method of foamed concrete, may further comprise the steps: earlier water 10~70 is poured in the container by weight, then cement 20~80, ore powder 1~5, flyash 5~30, properties-correcting agent 0.2~1.5, fiber 0.2~1, auxiliary material 1~8 are put into water, after stirring with agitator, pour whipping agent 1~6 into and mix stirring, migrate out agitator then rapidly, leaving standstill foamed in 30 minutes finishes, reach intensity after 24 hours, the foamed concrete that maintenance obtained being shaped after 28 days.
The high-performance foam concrete of the present invention's preparation, have lightweight, insulation, water-proof characteristics, has simultaneously high intensity again, can be used as the excellent insulating lagging material and be used for building energy conservation, and because production technique is simple, not only can cast-in-site, also can prefabricated goods, therefore can be widely used in building ground, roofing, body of wall.
Embodiment
The invention will be further described below in conjunction with embodiment, but protection scope of the present invention is not limited only to the content of following embodiment.
Embodiment 1
Take by weighing starting material according to following parts by weight:
Silicate cement 80, coarse whiting 1.5, red mud 1.5, flyash 20, hydrogen peroxide 5.0, silylation hydrophober 1.2, polypropylene fibre 0.8, sodium bicarbonate 1.5, water 55; Obtaining dry density by chemical blowing process is 100~150kg/m
3Foamed concrete.
Embodiment 2
Take by weighing starting material according to following parts by weight:
Aluminosulfate cement 50, SILICA FUME 2.5, pearlstone 2.5, flyash 30, hydrogen peroxide 6.0, silicone resin 1.0, polypropylene fibre 0.6, yellow soda ash 1.0, water 35; Obtaining dry density by chemical blowing process is 150~280kg/m
3Foamed concrete.
Embodiment 3
Take by weighing starting material according to following parts by weight:
Silicate cement 40, aluminosulfate cement 40, SILICA FUME 2.0, lime 2.0, flyash 20, hydrogen peroxide 5.0, organosilicon crylic acid latex 1.0, polypropylene fibre 1.0, sodium bicarbonate 0.5, yellow soda ash 0.5, water 35; Obtaining dry density by chemical blowing process is 280~400kg/m
3Foamed concrete.
According to standard JC/T 1062-2007 " foam concrete block " foamed concrete of the foregoing description preparation is tested, the dried apparent density that records foamed concrete is 130~400kg/m
3, ultimate compression strength is 0.4~1.0MPa, thermal conductivity is 0.045~0.08w/ (mk), and volume water absorption rate≤5%, fragility improves; According to standard GB/T 5464-1999 " material of construction non-combustibility test method " and GB 8624-1997 " Classification on burning behaviour for building materials ", the foamed concrete of the present invention's preparation is A level non-fire material.
More than three kinds of embodiments all be applicable to the foamed concrete heat insulation system construction of on-the-spot flooring, and factory in die production foam concrete block and other heat preservation plate materials.
Claims (3)
1. foamed concrete, it is characterized in that its material component and weight percent are: cement 20~80wt%, ore powder 1~5wt%, flyash 5~30wt%, whipping agent 1~6wt%, water 10~70wt%, properties-correcting agent 0.2~1.5wt%, fiber 0.2~1wt%, auxiliary material 1~8wt%.
2. foamed concrete according to claim 1 is characterized in that, described cement is silicate cement, aluminosulfate cement or the mixing of the two; Described ore powder is one or more the mixing in coarse whiting, SILICA FUME, lime, pearlstone, the red mud; Described flyash is industrial secondary; Described whipping agent is a hydrogen peroxide; Described properties-correcting agent is silylation hydrophober, silicone resin or organosilicon crylic acid latex; Described fiber is a polypropylene fibre; Described auxiliary material is sodium bicarbonate, yellow soda ash or the mixing of the two.
3. the preparation method of foamed concrete, may further comprise the steps: earlier water is poured in the container, then a certain amount of cement, ore powder, flyash, admixture are put into water, after stirring with agitator, pour whipping agent into and mix stirring, migrate out agitator then rapidly, leaving standstill foamed in 30 minutes finishes, reach intensity after 24 hours, the foamed concrete that maintenance obtained being shaped after 28 days.
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Cited By (21)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102557720A (en) * | 2011-12-26 | 2012-07-11 | 滑曙光 | Inorganic foamed cement insulation board and preparation process thereof |
CN102701649A (en) * | 2012-05-14 | 2012-10-03 | 杭州正博新型建筑材料有限公司 | Inorganic cement foam insulation board and preparation method of inorganic cement foam insulation board |
CN103304261A (en) * | 2013-06-19 | 2013-09-18 | 河南华泰建材开发有限公司 | Light-weight foamed concrete building component and production method thereof |
CN103508711A (en) * | 2012-06-28 | 2014-01-15 | 沈阳红姗石建筑装饰材料有限公司 | High-performance foam concrete insulation board and preparation method thereof |
CN103896540A (en) * | 2014-03-14 | 2014-07-02 | 四川长安育才建材有限公司 | Preparation method of foam concrete in mountain flour structure |
CN104177032A (en) * | 2014-08-15 | 2014-12-03 | 赣州合利新型建材有限公司 | Energy-saving environment-friendly sound-insulation board and manufacturing process thereof |
CN105272006A (en) * | 2015-10-30 | 2016-01-27 | 贵州源隆新型环保墙体建材有限公司 | Red mud autoclaved aerated concrete building block and preparation method of red mud autoclaved aerated concrete building block |
CN105503101A (en) * | 2015-12-18 | 2016-04-20 | 北京砼友混凝土浇筑技术有限公司 | Novel foam concrete and preparing method thereof |
CN106747204A (en) * | 2016-12-12 | 2017-05-31 | 覃婷 | A kind of foam concrete block and preparation method thereof |
CN106946529A (en) * | 2017-04-12 | 2017-07-14 | 天津奇才科技发展有限公司 | A kind of siliceous plate of flame retardant type |
CN107098643A (en) * | 2015-12-30 | 2017-08-29 | 李乔利 | A kind of preparation method of foam concrete |
CN107382223A (en) * | 2017-06-30 | 2017-11-24 | 常州思宇知识产权运营有限公司 | A kind of preparation method of cement foaming insulation board |
CN108314381A (en) * | 2018-02-12 | 2018-07-24 | 福建建工建材科技开发有限公司 | A kind of low water absorption foam concrete heat insulation layer and preparation method thereof |
CN108863235A (en) * | 2018-07-27 | 2018-11-23 | 锦州宇博保温建材有限公司 | Foam concrete self-heat preservation outer wall building block |
CN109796171A (en) * | 2019-01-16 | 2019-05-24 | 湖北大学 | A kind of modified organic silicon waterproof foam concrete |
CN111960782A (en) * | 2020-08-24 | 2020-11-20 | 杭州五友建材有限公司 | Environment-friendly lightweight concrete prepared from waste sintered bricks and tiles and preparation method thereof |
CN112321259A (en) * | 2020-11-17 | 2021-02-05 | 上海群宝建材有限公司 | Heat-insulating concrete and preparation method thereof |
CN113152191A (en) * | 2021-04-22 | 2021-07-23 | 精易建工集团有限公司 | Construction method for filling prefabricated building blocks with foaming slurry in road construction |
CN113681709A (en) * | 2021-06-16 | 2021-11-23 | 东南大学 | Preparation method of prefabricated foam fiber self-repairing concrete public pipeline cover plate |
CN114133272A (en) * | 2021-10-09 | 2022-03-04 | 东华理工大学 | High-performance expanded perlite thermal insulation mortar and preparation method thereof |
CN114716216A (en) * | 2022-06-13 | 2022-07-08 | 佛山市东鹏陶瓷有限公司 | Light sound insulation board and preparation method thereof |
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CN101497533A (en) * | 2009-02-27 | 2009-08-05 | 中国科学院武汉岩土力学研究所 | Foam concrete and preparing process thereof |
CN101913900A (en) * | 2010-08-26 | 2010-12-15 | 成都西亚科技发展有限公司 | Foam concrete and preparation method |
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2011
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Patent Citations (2)
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CN101497533A (en) * | 2009-02-27 | 2009-08-05 | 中国科学院武汉岩土力学研究所 | Foam concrete and preparing process thereof |
CN101913900A (en) * | 2010-08-26 | 2010-12-15 | 成都西亚科技发展有限公司 | Foam concrete and preparation method |
Cited By (26)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102557720A (en) * | 2011-12-26 | 2012-07-11 | 滑曙光 | Inorganic foamed cement insulation board and preparation process thereof |
CN102701649A (en) * | 2012-05-14 | 2012-10-03 | 杭州正博新型建筑材料有限公司 | Inorganic cement foam insulation board and preparation method of inorganic cement foam insulation board |
CN103508711A (en) * | 2012-06-28 | 2014-01-15 | 沈阳红姗石建筑装饰材料有限公司 | High-performance foam concrete insulation board and preparation method thereof |
CN103508711B (en) * | 2012-06-28 | 2015-10-28 | 沈阳红姗石建筑装饰材料有限公司 | A kind of High-performance foam concrete insulation board and preparation method thereof |
CN103304261A (en) * | 2013-06-19 | 2013-09-18 | 河南华泰建材开发有限公司 | Light-weight foamed concrete building component and production method thereof |
CN103896540A (en) * | 2014-03-14 | 2014-07-02 | 四川长安育才建材有限公司 | Preparation method of foam concrete in mountain flour structure |
CN103896540B (en) * | 2014-03-14 | 2016-03-09 | 四川长安育才建材有限公司 | The concrete preparation method of a kind of stone flour structural foam |
CN104177032A (en) * | 2014-08-15 | 2014-12-03 | 赣州合利新型建材有限公司 | Energy-saving environment-friendly sound-insulation board and manufacturing process thereof |
CN105272006A (en) * | 2015-10-30 | 2016-01-27 | 贵州源隆新型环保墙体建材有限公司 | Red mud autoclaved aerated concrete building block and preparation method of red mud autoclaved aerated concrete building block |
CN105503101A (en) * | 2015-12-18 | 2016-04-20 | 北京砼友混凝土浇筑技术有限公司 | Novel foam concrete and preparing method thereof |
CN105503101B (en) * | 2015-12-18 | 2019-03-15 | 北京砼友混凝土浇筑技术有限公司 | Foam concrete and preparation method thereof |
CN107098643A (en) * | 2015-12-30 | 2017-08-29 | 李乔利 | A kind of preparation method of foam concrete |
CN106747204A (en) * | 2016-12-12 | 2017-05-31 | 覃婷 | A kind of foam concrete block and preparation method thereof |
CN106946529A (en) * | 2017-04-12 | 2017-07-14 | 天津奇才科技发展有限公司 | A kind of siliceous plate of flame retardant type |
CN107382223A (en) * | 2017-06-30 | 2017-11-24 | 常州思宇知识产权运营有限公司 | A kind of preparation method of cement foaming insulation board |
CN108314381B (en) * | 2018-02-12 | 2020-12-04 | 福建建工建材科技开发有限公司 | Low-water absorption foam concrete heat-insulating layer and preparation method thereof |
CN108314381A (en) * | 2018-02-12 | 2018-07-24 | 福建建工建材科技开发有限公司 | A kind of low water absorption foam concrete heat insulation layer and preparation method thereof |
CN108863235A (en) * | 2018-07-27 | 2018-11-23 | 锦州宇博保温建材有限公司 | Foam concrete self-heat preservation outer wall building block |
CN109796171A (en) * | 2019-01-16 | 2019-05-24 | 湖北大学 | A kind of modified organic silicon waterproof foam concrete |
CN111960782A (en) * | 2020-08-24 | 2020-11-20 | 杭州五友建材有限公司 | Environment-friendly lightweight concrete prepared from waste sintered bricks and tiles and preparation method thereof |
CN112321259A (en) * | 2020-11-17 | 2021-02-05 | 上海群宝建材有限公司 | Heat-insulating concrete and preparation method thereof |
CN113152191A (en) * | 2021-04-22 | 2021-07-23 | 精易建工集团有限公司 | Construction method for filling prefabricated building blocks with foaming slurry in road construction |
CN113681709A (en) * | 2021-06-16 | 2021-11-23 | 东南大学 | Preparation method of prefabricated foam fiber self-repairing concrete public pipeline cover plate |
CN114133272A (en) * | 2021-10-09 | 2022-03-04 | 东华理工大学 | High-performance expanded perlite thermal insulation mortar and preparation method thereof |
CN114716216A (en) * | 2022-06-13 | 2022-07-08 | 佛山市东鹏陶瓷有限公司 | Light sound insulation board and preparation method thereof |
CN114716216B (en) * | 2022-06-13 | 2022-09-02 | 佛山市东鹏陶瓷有限公司 | Light sound insulation board and preparation method thereof |
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