CN102258351A - Electric dust collector - Google Patents

Electric dust collector Download PDF

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Publication number
CN102258351A
CN102258351A CN2011101389691A CN201110138969A CN102258351A CN 102258351 A CN102258351 A CN 102258351A CN 2011101389691 A CN2011101389691 A CN 2011101389691A CN 201110138969 A CN201110138969 A CN 201110138969A CN 102258351 A CN102258351 A CN 102258351A
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China
Prior art keywords
motor
mentioned
hairbrush
dust collector
inhalation apparatus
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Granted
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CN2011101389691A
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Chinese (zh)
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CN102258351B (en
Inventor
伊藤则和
中居贵弘
佐藤繁则
守屋裕辉
横山大史
仓田敦史
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Hitachi Global Life Solutions Inc
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Hitachi Appliances Inc
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Publication of CN102258351A publication Critical patent/CN102258351A/en
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Abstract

The invention provides an electric dust collector which is provided with a motor with a prolonged service life. The electric dust collector (1) comprises a dust collector body (2) generating absorption and an absorbing tool (10) communicated with the dust collector body, wherein the absorbing tool comprises a rotating cleaning body (110) for cleaning and a motor (120) for generating power to drive the rotating cleaning body to rotate, the motor comprises a magnetic core (124b), a housing cover the magnetic core and has a rough ellipse shape and a brushing portion (127) arranged at an axial end of the magnetic core, the brushing portion comprises at least two brushes (127b), at least two brushes are arranged on a diagonal line of the housing if observed from the axial direction of the motor, peripheral side faces of the brushes are close to the periphery of the housing and close to an inner periphery of a built in tetragon (T).

Description

Electric dust collector
Technical field
The present invention relates to possess the electric dust collector that has by the inhalation apparatus (for example, power hairbrush) of electric motor driven rotary cleaning body.
Background technology
In general, with regard to electric dust collector, possess the inhalation apparatus of the dust of the main body of dust collector with dust collect plant and the cleaning face of attraction, have to utilize and prolong pipe and attract flexible pipe to be connected the structure that is called as jar type between main body of dust collector and the inhalation apparatus.And main body of dust collector portion within it possesses dust collect plant and electric blower, is set to can move freely by wheel.The floor of this electric dust collector possesses the rotary cleaning body that is made of hairbrush etc. with inhalation apparatus, is provided with the motor that is used to drive this rotary cleaning body on inhalation apparatus.
In addition, in motor, known have be configured in technology (for example, with reference to patent documentation 1~3) on the diagonal of housing etc. of substantially elliptical shape with being located at hairbrush on the motor.
The prior art document
Patent documentation
Patent documentation 1: Japan opens flat 2-44854 communique in fact
Patent documentation 2: Japanese kokai publication hei 8-205484 communique
Patent documentation 3: TOHKEMY 2009-183045 communique
But, in above-mentioned existing motor, record two hairbrush are configured in structure on the diagonal of substantially elliptical shape, but because the length of the hairbrush on the length that is configured in the hairbrush on the diagonal and the major diameter that is configured in the substantially elliptical shape does not change, therefore can't prolong the life-span of hairbrush, therefore, can't prolong the life-span of motor.
Summary of the invention
The present invention is the technology that solves above-mentioned existing issue, and its purpose is to provide a kind of electric dust collector that possesses motor that can life-saving.
Electric dust collector of the present invention possesses main body of dust collector that produces attraction and the suction inlet body that is communicated with above-mentioned main body of dust collector, this electric dust collector is characterised in that, above-mentioned suction inlet body possesses the cleaning part of cleaning cleaning face and produces the motor of the power be used to make above-mentioned cleaning part rotation, above-mentioned motor possesses magnetic core, the cross section that covers above-mentioned magnetic core is the housing of substantially elliptical shape, and the hairbrush portion that is configured in the axial end portion of above-mentioned magnetic core, said brush portion possesses at least two hairbrush, if end on observation from above-mentioned motor, then above-mentioned at least two hairbrush are configured on the diagonal of substantially elliptical shape of above-mentioned housing, and the outer circumference side edge face of each hairbrush is positioned at than the substantially elliptical shape of above-mentioned housing by outer circumferential side and the inner all sides of quadrangle that connect than the substantially elliptical shape of above-mentioned housing.
According to the present invention, because during from the end on observation of motor, at least two hairbrush are configured on the diagonal of substantially elliptical shape of housing, the outer circumference side edge face of each hairbrush is positioned at than the substantially elliptical shape of housing by outer circumferential side and the inner all sides of quadrangle that connect than the substantially elliptical shape of housing, therefore can utilize the tetragonal bight that connects in the substantially elliptical shape of housing and dispose hairbrush by the mode of outer circumferential side, can in utilizing the scope in bight, set hairbrush long to be positioned at than the substantially elliptical shape of housing.Therefore, can prolong the life-span of motor.In addition, owing to can utilize the tetragonal bight configuration hairbrush that connects in the substantially elliptical shape of housing, can prevent that therefore hairbrush is outstanding at the above-below direction of housing, thereby can realize the miniaturization of motor.
Effect of the present invention is as follows.
According to the present invention, can access the electric dust collector that possesses motor that can life-saving.
Description of drawings
Fig. 1 is the stereoscopic figure of integral body of the electric dust collector of expression present embodiment.
Fig. 2 (a) is the vertical view of expression, and Fig. 2 (b) is the front view of inhalation apparatus.
Fig. 3 is the upward view that has omitted the part of inhalation apparatus.
Fig. 4 is the exploded perspective view of inhalation apparatus.
Fig. 5 is the vertical view of internal structure of the inhalation apparatus of the expression state that unloaded upper shell.
Fig. 6 (a) is the side view of inhalation apparatus, and Fig. 6 (b) is the cutaway view along the A-A line of Fig. 2 (a).
Fig. 7 (a) is the cutaway view along the B-B line of Fig. 2 (a), and Fig. 7 (b) is the cutaway view along the C-C line of Fig. 2 (a).
Fig. 8 is the amplification stereogram that expression is used to drive the motor of rotary cleaning body.
Fig. 9 is the figure of expression motor, and Fig. 9 (a) is a front view, and Fig. 9 (b) is a left side view, and Fig. 9 (c) is a right side view.
Figure 10 (a) is the cutaway view along the W-W line of Fig. 9 (a), and Figure 10 (b) is the upward view of motor.
Figure 11 (a) is the amplification view along the X-X line of Fig. 9 (a), and Figure 11 (b) is the amplification view along the Y-Y line of Fig. 9 (a), and Figure 11 (c) is the cutaway view along the Z-Z line of Fig. 9 (c).
Figure 12 (a) is mode declaration pattern specification figure, and Figure 12 (b) is the mode declaration pattern specification figure of comparative example.
Figure 13 is the key diagram that flows of expression tempering air.
Figure 14 is the key diagram of expression rear end otch.
Figure 15 is the key diagram that flows of expression tempering air.
Figure 16 is the key diagram that flows of another tempering air of expression.
Among the figure:
The 1-electric dust collector, 2-main body of dust collector, 10-inhalation apparatus, 10A-suction inlet main body, 10B-suction inlet joint, 11-lower casing, the 12-upper casing, 13-motor accommodating chamber, 14-substrate accommodating chamber, the 100-suction inlet, 110-rotary cleaning body, 111-tubular matrix, the 120-motor, 122-stator (housing), 124b-magnetic core, 122b, 122c-opening, 127-hairbrush portion, 127b-hairbrush.
The specific embodiment
Below, with reference to accompanying drawing embodiments of the present invention are described, in addition, following, in inhalation apparatus, a side that will dispose rotary cleaning body 110 (with reference to Fig. 2 (a)) is as the front side, and a side that will be connected with suction inlet joint 10B (with reference to Fig. 2 (a)) describes as rear side.
As shown in Figure 1, electric dust collector 1 constitute possess main body of dust collector 2, flexible pipe 3, handle operation portion 4, prolong pipe 5, as second inhalation apparatus 6 of inhalation apparatus, and first inhalation apparatus 10.
Be built-in with the electric blower of not shown generation attraction in the inside of main body of dust collector 2 and hold the dust collecting part of the dust that the attraction of utilizing this electric blower concentrates, the running of the control electric blowers such as operation by the running switch SW on the handle portion of being located at handle operation portion 4.
One end of flexible pipe 3 is to be connected with the connector 2a of main body of dust collector 2 with mode that the dust collecting part of main body of dust collector 2 is communicated with, and the other end of flexible pipe 3 is connected with handle operation portion 4.Prolongation pipe 5 is made of two body 5a, 5b and is scalable, and the end of body 5a is connected with the other end of handle operation portion 4.
Second inhalation apparatus 6 is the inhalation apparatus that are connected with the other end of the body 5b that prolongs pipe 5, and the other end can connect first inhalation apparatus 10, and expression has connected the example of first inhalation apparatus 10 in Fig. 1.Can work as the inhalation apparatus that sucks dust separately by unloading first inhalation apparatus, 10, the second inhalation apparatus 6.
First inhalation apparatus 10 is the inhalation apparatus that are connected with the other end of second inhalation apparatus 6, shown in Fig. 2 (b), has suction inlet 100 at lower surface (cleaning face), disposes rotary cleaning body 110 in this suction inlet 100.This rotary cleaning body 110 is driven by the motor described later 120 as driving mechanism and rotates.In addition, first inhalation apparatus 10 (below, abbreviate inhalation apparatus 10 as) also can be connected with the other end (upstream side) of prolongation pipe 5 shown in Figure 1 or the other end (upstream side) of handle operation portion 4.
As shown in Figure 1, inhalation apparatus 10 possesses: suction inlet main body 10A, this suction inlet main body 10A possess lower casing 11 that forms the lower part and the upper casing 12 that is installed in the top of lower casing 11; And be installed in the rear of suction inlet main body 10A, be formed with the suction inlet joint 10B of the passage R1 (with reference to Fig. 6) of air in inside.The critical piece of these lower casings 11, upper casing 12 and suction inlet joint 10B is formed by synthetic resin materials such as the material of light weight and hard, for example ABS resins.
At this, shown in Fig. 2 (a), (suction inlet main body 10A side) is provided with turning cylinder 7 to suction inlet joint 10B in the other end, support by this turning cylinder 7 being clipped between lower casing 11 and the upper casing 12 and by lower casing 11 and upper casing 12, suction inlet joint 10B is set to and can rotates on above-below direction with respect to suction inlet main body 10A.
In addition, to be set to rotation section 7b be that the center can be rotated on left and right directions to inhalation apparatus 10.
In addition, suction inlet joint 10B is provided with not shown contact lead-wire in rear portion side, by motor 120 supply capabilities of this contact lead-wire to inhalation apparatus 10.
In addition, on suction inlet main body 10, to side, the left and right sides, between lower casing 11 and upper casing 12, be provided with buffer 8 from the front portion.Buffer 8 is formed by rubber or synthetic rubber elastomeric material, keep airtight in the suction inlet main body 10A in use, and when using collision such as electric dust collector 1 and suction inlet main body 10A and furniture, can absorb to the damage of this furniture etc. with to the impact of suction inlet main body 10A.
Suction inlet 100 in the lower aperture of lower casing 11 is cross section general curved concavity (with reference to Fig. 7 (a)), and as shown in Figure 3, opening is formed with suction passage 101 at the rear of suction inlet 100.This suction passage 101 is communicated with the above-mentioned passage R1 (with reference to Fig. 6 (b)) of suction inlet joint 10B.
In addition, shown in Fig. 7 (a), be formed with motor accommodating chamber 13 across 13e ground, next door between lower casing 11 and upper casing 12, motor 120 is contained in this motor accommodating chamber 13.
In addition, as shown in Figure 5, motor accommodating chamber 13 is communicated with the passage R3 described later in the place ahead of being located at motor accommodating chamber 13 by the peristome 13e ' that is located on the 13e of next door.
In addition, the passage R4 of the central portion side of motor accommodating chamber 13 by being formed at lower casing 11 is communicated with the open-ended 7a of the turning cylinder 7 of suction inlet joint 10B.The open-ended 7a of turning cylinder 7 is communicated with the passage R1 of the inside of being located at suction inlet main body 10A.
In addition, as shown in Figure 5, on motor accommodating chamber 13, be provided with wall part 13f, under the state that motor 120 is contained in the motor accommodating chamber 13, by wall part 13f, about motor accommodating chamber 13 is split into.That is to say that across wall part 13f, opening 122b is arranged in the chamber on figure right side, opening 122c is arranged in the chamber in figure left side, and chamber, the left and right sides is communicated with by (in the stator 122) in the motor 120.
In addition, as shown in Figure 3, below lower casing 11, be provided with hairbrush driving switch 11a, hairbrush cover 11b, 11c and wheel 11d.
Hairbrush driving switch 11a is the following switch that whether contacts with cleaning face that detects inhalation apparatus 10.Hairbrush driving switch 11a possesses wheel, and it is always outstanding below lower casing 11 that this wheel utilizes boosting mechanism such as spring to be set to.Wheel is outstanding and when not contacting with cleaning face, the control substrate 10C (with reference to Fig. 5) that utilizes inhalation apparatus 10 to possess stops motor 120 detecting.In addition, when detecting that wheel is pushed into and contacting, utilize control substrate 10C (with reference to Fig. 5) drive motor 120 with cleaning face.
In addition, hairbrush cover 11b, 11c can unload with respect to lower casing 11, by the hairbrush cover is unloaded and detachable rotary cleaning body 110 down from lower casing 11.
Wheel 11d bears the stress of moving forward and backward of utilizing that handle operation portion 4 operates and rotary manipulation and the bottom surface of inhalation apparatus 10 is closely contacted with cleaning face, plays the effect of the operating characteristics that improves inhalation apparatus 10 thus.
In addition, shown in Fig. 7 (a), between lower casing 11 and upper casing 12, be formed with the passage S2 of the tempering air circulation described later that is used for cool motors 120.
Shown in Fig. 7 (a), be configured in rotary cleaning body 110 in the suction inlet 100 and constitute and possess: tubular matrix 111; With from the outer peripheral face of this tubular matrix 111 cleaning part 112a~112c to the fixing hairbrush shape that forms by fiber etc. of radially outstanding mode; Equally with to the fixing blade 112d that constitutes by soft material of radially outstanding mode.(detailed is not shown) as shown in Figure 3, Figure 4, cleaning part 112a~112c and blade 112d axially are made as helical form respectively along rotary cleaning body 110, work in the mode that can contact with cleaning face and utilize its rotary driving force to hug the dust of cleaning face.At cleaning face is the occasion on floor etc., because little to the frictional resistance of rotary cleaning body 110, therefore the load that is applied on the motor 120 is little, but is the occasion of carpet etc. at cleaning face, because big to the frictional resistance of rotary cleaning body 110, therefore the load that is applied on the motor 120 is big.Thus, the motor 120 also torque of rotation as far as possible of occasion that need contact at rotary cleaning body 110 and carpet etc.
At this, can suitably set the length of cleaning part 112a~112c and blade 112d and quantity, and cross sectional shape separately etc.In the present embodiment, shown in Fig. 7 (a), from the end on observation of rotary cleaning body 110 time, it is roughly consistent with the outer circumferential side end 113 ' of the roller part cylindraceous 113 (with reference to Fig. 3) of the two end portions of being located at rotary cleaning body 110 that the length setting of outer circumferential side end 112a ', the 112b ' of cleaning part 112a, 112b that fine hair is long becomes.
In addition, also can constitute, form according to the big or small bending of the negative pressure of suction inlet 100 and air entry opening, not shown in the upper side of rotary cleaning body 110, thereby will suck in the suction inlet 100 at the floating dust of the superjacent air space of upper casing 12.
Rotary cleaning body 110 has the not shown axle that extends to its axial both ends, the not shown bearings at these inboard two ends by being located at suction inlet 100, and rotation is located in the suction inlet 100 freely.In addition, the end at rotary cleaning body 110 is provided with the big footpath belt pulley 130 (with reference to Fig. 7 (b)) of acceptance from the rotary driving force of motor 120.
And, shown in Fig. 6 (b), be rotated dust that cleaning body 110 hugged and be transported to the above-mentioned passage R1 of suction inlet joint 10B by suction passage 101, afterwards, be inhaled in the not shown dust storage chamber of main body of dust collector 2 by prolonging pipe 5 (with reference to Fig. 1) and flexible pipe 3 from suction inlet 100.
As shown in Figure 5, the motor 120 that is used for driving rotary cleaning body 110 is contained in the motor accommodating chamber 13 that is formed between lower casing 11 and the upper casing 12.Motor accommodating chamber 13 is at the 10A of transverse arm portion of the side of suction inlet main body 10A 1In, length direction and suction inlet 100 (rotary cleaning body 110) are arranged side by side in the same manner.Central portion at suction inlet main body 10A is formed with passage R2.The next door of one end of the length direction of the sidewall dual-purpose motor accommodating chamber 13 of formation passage R2.Thus, motor accommodating chamber 13 is near passage R2 and adjacency.On the other hand, the next door of the other end of the length direction of the sidewall dual-purpose motor accommodating chamber 13 of suction inlet main body 10A.Thus, motor accommodating chamber 13 is formed at the whole transverse arm 10A of portion of the left and right directions of suction inlet main body 10A 1In.Motor 120 is configured to be positioned at the outside of suction inlet main body 10A and the center side that cap assembly 125 is positioned at suction inlet main body 10A from motor 120 outstanding axial region 124a.
Motor accommodating chamber 13 forms in the elongated chamber of left and right directions, in the present embodiment, shown in Fig. 7 (a), is made as D1 at the width with the fore-and-aft direction of suction inlet 100, when the width of the fore-and-aft direction of motor accommodating chamber 13 is made as D2, is set at D1>D2.
Particularly, the width D 1 on the horizontal line at the center of passing through rotary cleaning body 110 in the suction inlet 100 is set at 34~38mm, similarly, the width D 2 on the horizontal line at the center of passing through motor 120 in the motor accommodating chamber 13 is set at 26~28mm.That is to say that D1/D2 is set at about 1.3~about 1.4.
In motor accommodating chamber 13, the support portion 13a, the 13b that are used to support motor 120 are formed at lower casing 11, and support portion 13c, 13d are formed on the upper casing 12.Any props up four angle parts of the cap assembly 125 (with reference to Fig. 8) of an end that stays at motor 120 respectively among each support portion 13a~13d.
In addition, be formed with gap S1 respectively between cap assembly 125 and each support portion 13a~13d, the passage of the tempering air of this gap S1 after as cool motors 120 works.
On the other hand, as shown in Figure 5, the 10A of transverse arm portion of the opposite side of suction inlet main body 10A 2Be provided with substrate accommodating chamber 14 in rear portion side, in this substrate accommodating chamber 14, dispose the control substrate 10C that is used for drive control motor 120.Be formed with otch 12a (with reference to Fig. 4, below identical) at the rear portion of the upper casing 12 that forms this substrate accommodating chamber 14, the rear of tempering air from upper casing 12 imported by this otch 12a.In addition, constitute, the tempering air that the rear end otch 150 (with reference to Fig. 5, Figure 14 etc.) on the rearward end of being located at suction inlet main body 10A imports also flows into substrate accommodating chamber 14.
Substrate accommodating chamber 14 is communicated with passage R2 (with reference to Figure 13) between the top and upper casing 12 that is formed at lower casing 11 (not shown in Fig. 5) by the peristome 14b on the next door 14a that is located at the front side.This passage R2 is at the 10A of transverse arm portion 1Side is communicated with motor accommodating chamber 13 by the peristome 13e ' that is located on the next door 13e that separates motor accommodating chamber 13.
As shown in Figure 8, motor 120 has: protecgulum 121; One end is fixed on the protecgulum 121, cross section (profile in cross section) is the stator 122 (housing) of substantially elliptical shape; Be installed in the bonnet 123 on the other end of stator 122; Be configured in the stator 122, rotate freely by the rotor 124 of protecgulum 121 and bonnet 123 supports; And the cap assembly 125 that covers the end of bonnet 123.
Shown in Fig. 9 (c), protecgulum 121 is installed in an end of stator 122 and is the substantially elliptical shape in side-looking, is provided with the 121a of bearing portion of the axial region 124a that is used for support rotor 124 at central portion.
Shown in Figure 11 (c), rotor 124 has becomes the axial region of output shaft 124a, is fixed with magnetic core 124b and commutator 124c on axial region 124a.Magnetic core 124b is a laminate core sheet and making, and having with axial region 124a is a plurality of (for example being seven in the present embodiment) double wedge 124d of extending radially of center (with reference to Figure 11 (b), below identical).Double wedge 124d forms roughly T word shape from end on observation, is formed with the notch (for example being seven in the present embodiment) of long dovetail groove shape between these double wedges 124d vertically.On double wedge 124d, be wound with not shown coil by notch.
At this, shown in Figure 10 (a),, the diameter of magnetic core 124b is defined as D if the axial length of magnetic core 124b is defined as L, then L/D is about 2~about 3.If L/D is little than 2, then, need to increase the diameter D of magnetic core 124b in order to obtain being used to driving the torque of the expectation of rotary cleaning body 110, since the increase of the width D 2 (with reference to Fig. 7 (a)) of the fore-and-aft direction of motor accommodating chamber 13, the 10A of transverse arm portion of inhalation apparatus 10 1Therefore the maximization that becomes is not preferred.And in the magnetic core 124b of diameter D miniaturization, the number of turn of each notch must increase, but if the axial length of magnetic core 124 is short, then in the process of coiling coil, becomes the state that heave the end of coiling, can't be with the number of turn coiling coil of regulation.In addition, if L/D is bigger than 3, then because motor 120 is elongated in the axial direction, so the change of the length of the left and right directions of motor accommodating chamber 13 is big, because the 10A of transverse arm portion of inhalation apparatus 10 1Maximizing on left and right directions, is not preferred therefore.
Particularly, in the present embodiment, the diameter D of magnetic core 124b approximately is 16mm, and the number of turn of coil is set at about 80~about 100.By formation like this, can realize the miniaturization of the diameter D of magnetic core 124b, and can guarantee to be used to the coil turn of the magnetic force that obtains expecting.In addition, the diameter of coil section approximately is 0.09mm.At this,,, not preferred therefore then because the heat that current density increases, coil produces increases if the diameter of coil section is littler than 0.09mm.
In addition, the number of above-mentioned notch is not limited to seven, also can be set at other numbers, for example eight.
Shown in Figure 11 (a), commutator 124c has a plurality of commutator segment 124f by otch 124e insulation, and on each commutator segment 124f, an end is fixed in the coiling that forms coil electrically.
Shown in Figure 11 (b), (c), all within it sides of stator 122 upper edge circumferentially is separated with the compartment of terrain and is fixed with exciting two magnet 122a that form tile.That is to say that the motor 120 of present embodiment is for being provided with the two poles of the earth seven notch motor of seven notches, two magnet 122a.
Stator 122 is formed with on the outer peripheral face of protecgulum 121 sides and is used for tempering air is imported opening 122b in the stator 122.
In addition, stator 122 is formed with in bonnet 123 sides and is used for opening 122c that tempering air is discharged in the stator 122.
Shown in Figure 11 (b), this stator 122 is formed with between magnet 122a and magnetic core 124b to the inside of motor 120 (stator 122) gap S3 that flow into, that tempering air described later is flowed through.
Shown in Fig. 8, Fig. 9 (a), what bonnet 123 was the end that is installed in stator 122 has a round-ended cylinder shape, shown in Figure 11 (c), is provided with the 123a of bearing portion that the end of the axial region 124a that can make rotor 124 is inserted and supported at the middle body of bottom 123d.
In addition, shown in Fig. 8, Fig. 9 (b), motor substrate 123b is installed in the end of bonnet 123.This motor is covered periphery with substrate 123b by cap assembly 125.In addition, cap assembly 125 is installed on the step surface 123c of bonnet 123.
Shown in Figure 10 (b), be provided with hairbrush portion 127 in the inboard of the bottom of bonnet 123 123d.Hairbrush portion 127 has the hairbrush support 127a of the ring-type of being roughly and is contained in electric conductivity hairbrush 127b on this hairbrush support 127a sliding freely.The commutator segment 124f sliding-contact of the commutator 124c of hairbrush 127b and rotor 124 utilizes to be maintained at the outstanding spring members 126b of the bolster 126a on the 123d of bottom that is located to commutator 124c reinforcing.In addition, the leading section 126c of spring members 126b (with reference to Figure 11 (a)) is to hairbrush 127b bending.
In the present embodiment, shown in Figure 11 (a), have two hairbrush portions 127 across commutator 124c, if from the end on observation of motor 120, then two hairbrush 127b are configured on the diagonal of substantially elliptical shape of stator 122.Even with respect to the cross section is that roughly the motor accommodating chamber 13 of quadrangle shape also is configured on the diagonal.And the outer circumference side edge face 127c of each hairbrush 127b is positioned at than the substantially elliptical shape of stator 122 by outer circumferential side, and, be positioned at the inner all sides of quadrangle (quadrangle of representing with double dot dash line in the drawings) that the substantially elliptical shape than stator 122 connects.
That is to say, shown in Figure 12 (a), in the cross section is the motor accommodating chamber 13 of roughly quadrangle shape, on the diagonal of the substantially elliptical shape of stator 122, two hairbrush 127b are configured in dead space (dead space) DS in the bight in the outside that is formed at stator 122 as far as possible with staggering.Thus, can make the height dimension H1 of motor accommodating chamber 13 reduce corresponding size.
Figure 12 (b) is to be the example of two hairbrush 127b of configuration on the major diameter of stator 122 of substantially elliptical shape as a comparative example in the cross section, if dispose two hairbrush 127b in the same manner with present embodiment, then two hairbrush 127b are outstanding to the outside of major diameter direction, and the height dimension H1 of motor accommodating chamber 13 has increased the size corresponding to this ledge.
In this occasion, in Figure 12 (a) shown in double dot dash line, if two hairbrush 127b ' that will be located at the cross section and be on the major diameter of stator 122 of substantially elliptical shape set shortly, then two hairbrush 127b ' can be contained in the height dimension H1 of motor accommodating chamber 13, but two hairbrush 127b ' with hairbrush 127b reduced in comparison this size, can't realize the long lifetime of hairbrush 127b '.
Relative therewith, in the present embodiment, shown in Figure 12 (a), on the diagonal of the substantially elliptical shape of stator 122, because the substantially elliptical shape that the structure that adopts is the outer circumference side edge face 127c of each hairbrush 127b to be positioned at than stator 122 leans on outer circumferential side, and, dispose the structure of two hairbrush 127b in the quadrangle T that connects in the substantially elliptical shape than stator 122 (quadrangle of representing with double dot dash line in the scheming) mode of inner all sides, therefore two hairbrush 127b former state ground with length identical with above-mentioned comparative example (Figure 12 (b)) motor 120 can be used for, thereby the long lifetime of hairbrush 127b can be realized, and even the long lifetime of motor 120.
In addition, hairbrush portion 127 is not limited to be provided with two, also can be provided with four accordingly with four jiaos of the quadrangle T that connects in the substantially elliptical shape of stator 122.
If go on to say referring again to Fig. 8, then cap assembly 125 is the covers that are installed in as described above on the step surface 123c of bonnet 123, is formed by rubber-like insulating elements such as synthetic rubber.During from end on observation, the part corresponding with hairbrush portion 127 (only illustrating a side in Fig. 8) is outstanding diametrically in the cap assembly 125, thus, above 125c become with respect to the face vertical with the side 125a of top 125c adjacency.Similarly, 125d becomes with respect to the face vertical with the side 125b of following 125d adjacency below.That is to say that cap assembly 125 has top 125c, side 125a, following 125d and the side 125b for mutual vertical relation.
In addition, be formed with peristome 125e in the bottom surface of cap assembly 125,125e draws from motor lead with substrate 123b by this peristome.
In addition, under the state that cap assembly 125 is installed on the bonnet 123, the side 120a (with reference to Fig. 9 (b)) that sets side 125a and stator 122 for is that in addition, the side 120b of side 125b and stator 122 (with reference to Fig. 9 (b)) is same plane with one side.
In the present embodiment, shown in Fig. 7 (a), utilize and be located at two support portion 13a, 13b on the lower casing 11 and be located at two support portion 13c on the upper casing 12, the pairing position of outer peripheral face of 13d support cover parts 125.That is to say that motor 120 utilizes the elasticity of cap assembly 125 to be contained in the motor accommodating chamber 13 that is formed by lower casing 11 and upper casing 12.Therefore, the vibration that becomes motor 120 is difficult to be delivered to the structure on lower casing 11 and the upper casing 12.In addition, as shown in Figure 5, rubber-like linings 128 such as synthetic rubber are installed on protecgulum 121, by this lining 128 protecgulum 121 sides are supported on the support portion 11f that is located on the lower casing 11 and go up (with reference to Fig. 5).Therefore, even motor 120 also adopts vibration-proof structure in protecgulum 121 sides.
Shown in Fig. 7 (a), the maximum gauge of the rotary cleaning body 110 of this motor 120 in will being configured in suction inlet 100 is made as D3, and when the minor axis of the substantially elliptical shape of motor 120 is made as D4, being set at D3>D4, D3/D4 is about 1.3~about 1.7.
Particularly, the maximum dimension D 3 of rotary cleaning body 110 is set at 31mm, the minor axis D4 of motor 120 is set at about 22mm.At this, consider wall thickness, the magnet 122a of external diameter, the stator 122 of magnetic core 124b wall thickness, and magnetic core 124b and magnet 122a between gap S3 etc., minor axis D4 is preferably set to more than about 19.6mm.In order to reduce the 10A of transverse arm portion 1The width of fore-and-aft direction, need dwindle the minor axis D4 of the substantially elliptical shape of the maximum dimension D 3 of rotary cleaning body 110 and motor 120.But,,, therefore can't in the S1 of gap, obtain the air quantity of cool motors 120 fully sometimes because gap S1 diminishes in the minor axis D4 occasion littler than 19.6mm.On the other hand, be the occasion of 22mm at minor axis D4, it is big that gap S1 becomes, and can obtain the air quantity of cool motors 120 fully in gap S 1.Therefore, the minor axis D4 of motor 120 is set at about 22mm.But, if can then, therefore can dwindle minor axis D4 by the high motor 120 of implementation efficiencies such as optimization of material owing to can suppress to lose less and suppress caloric value.
In addition, with the 10A of transverse arm portion 1The width of fore-and-aft direction be made as L1, when the horizontal range between the center of the center of rotary cleaning body 110 and motor 120 was made as L2, being set at L1/L2 was about 1.8~about 1.9.
Particularly, the 10A of transverse arm portion 1The width L1 of fore-and-aft direction be 66~67mm, L2 is set at 34~35mm with horizontal range.
And, shown in Fig. 7 (b), on the axial region 124a of motor 120, path belt pulley 131 is installed, and on the axial region 110a of the end of rotary cleaning body 110, big footpath belt pulley 130 is installed, between this, set up toothed timing belt 132, power has been delivered to big footpath belt pulley 130 from path belt pulley 131.
And the rotary speed of the motor 120 of She Dinging is about 5000~approximately 7000rpm as described above, produces the above torque of about 30m Nm, can drive rotary cleaning body 110 with about efficient more than 30%.
Then, the cooling to motor 120 describes.If make motor 120 elongated, then loss becomes big, and the heat of generation also correspondingly increases.Therefore, need cool motors 120.
In the present embodiment, utilize the attraction of the not shown electric blower that motor body 2 possesses, the introducing port that is provided with respectively from the suction inlet 100 with inhalation apparatus 10 imports air, and these air are used as tempering air.
As shown in figure 13, as above-mentioned introducing port, be provided with rear end otch 150 in the rear portion side of the lower casing 11 of suction inlet main body 10A.As shown in figure 14, this rear end otch 150 is in the place ahead of being located at the wheel 11d on the lower casing 11, is set at opening obliquely upward and rearward state.
At this, as shown in figure 15, rear end otch 150 is communicated with the passage R2 that is formed between continuous therewith upper plate 151 and the not shown lower plate, and in addition, this passage R2 is communicated with substrate accommodating chamber 14.Therefore, the tempering air that imports by rear end otch 150 flows into substrate accommodating chamber 14 by passage R2, thus cooling control substrate 10C.In addition, by the otch 12a of upper casing 12, the 10A of transverse arm portion 2The air at rear import substrate accommodating chamber 14, utilize this air also can cool off control substrate 10C.
Flow into the cooling air in the substrate accommodating chamber 14,, pass through peristome 13e ' the inflow motor accommodating chamber 13 of next door 13e from passage R3 afterwards by the peristome 14b flow channel R3 of next door 14a.
Afterwards, the tempering air in the inflow motor accommodating chamber 13 flows in the stator 122 by the opening 122b of the motor 12 of motor accommodating chamber 13, and by cooling magnetic core 124b between magnetic core 124b and the magnet 122a.
Afterwards, the air that has cooled off in the stator 122 is discharged to the outside of motor 120 from opening 122c and the opening 122d (with reference to Fig. 9 (a)) that is formed at the side, and flow channel R4.And, flow in the suction inlet joint 10B by the open-ended 7a of the turning cylinder 7 of suction inlet joint 10B from passage R4, and flow channel R1.Thus, tempering air in motor 120 by from outstanding axial region 124a side direction cap assembly 125 side flow of motor 120.That is to say that tempering air lateral center side from suction inlet main body 10A in motor 120 flows.
Therefore, by in the motor 120 and the air that has cooled off motor 120 with the dust flow channel R1 that may produce by hairbrush 127b.
In addition, as shown in figure 16, on the position corresponding of upper casing 12, be provided with otch 12c, also can directly import tempering airs by this otch 12c to motor accommodating chamber 13 with motor accommodating chamber 13.In this occasion, constitute, the air that imports motor accommodating chamber 13 is passed through to discharge in the motor 120 and from opening 122c from opening 122b, and make air pass through the front side of peristome 13e ' the guiding lower casing 11 of next door 13e.And,, air is imported in the suction inlet 100, and air is attracted to passage R1 from suction inlet 100 by being formed at the top otch 11g of lower casing 11.
Even so the structure of Gou Chenging, also cool motors 120 suitably.In addition, can constitute also that the not shown filter of configuration suppresses in the dust inflow motor accommodating chamber 13 in otch 12c etc.
Below, the effect that is obtained by present embodiment is described.
(1) torque of motor 120 approximately is more than the 30m Nm, the cross sectional shape of the stator 122 of the covering magnetic core 124b of motor 120 is made the substantially elliptical shape, be made as L at axial length with magnetic core 124b, when the diameter of magnetic core 124b is made as D, L/D is about 2~about 3, in addition, be made as below about 22mm by minor axis size, have the torque of the abundance that is used to drive rotary cleaning body 110 housing, and can make inhalation apparatus 10 fore-and-aft direction size as far as possible little.Therefore, the 10A of transverse arm portion of inhalation apparatus 10 1, 10A 2The size decreases of fore-and-aft direction, can be with the 10A of transverse arm portion of the inhalation apparatus 10 of T word shape roughly 1, 10A 2Want the gap cleaned medium Deng suitably inserting.
(2) because the torque of motor 120 is more than about 30m Nm, therefore the rotary cleaning body of being located on the inhalation apparatus 10 110 can be suitably driven, the dust of cleaning face and suitably attraction can be suitably hugged.In addition, with the revolving force of rotary cleaning body 110 as the occasion that inhalation apparatus 10 is utilized to the power that moves with respect to the cleaning face forward, also can access sufficient driving force, thereby can access electric dust collector easy to use 1.
(3) since motor 120 be arranged side by side with the mode and the rotary cleaning body 110 of its minor axis side fore-and-aft direction that is inhalation apparatus 10, therefore be that the occasion that the mode of the fore-and-aft direction of inhalation apparatus 10 is arranged side by side is compared with major diameter side with motor 120, can reduce inhalation apparatus 10 fore-and-aft direction motor 120 the space is set, thus, can make the size of fore-and-aft direction of inhalation apparatus 10 as much as possible little.
(4) owing to undertaken by path belt pulley 131, toothed timing belt 132 and big footpath belt pulley 130 to the transmission of the power of rotary cleaning body 110 from motor 120, therefore compare with reducing gears such as using axle at mid portion and can make the transmission mechanism simplification, thereby can correspondingly reduce noise.
(5) owing to constitute, on the diagonal of the substantially elliptical shape of the stator 122 of motor 120, the substantially elliptical shape that the outer circumference side edge face 127c of each hairbrush 127b is positioned at than stator 122 leans on outer circumferential side, and, two hairbrush 127b of the inner all side configurations of the quadrangle T that in substantially elliptical shape, connects (in Figure 11 (a) with the illustrated quadrangle of double dot dash line) than stator 122, therefore two hairbrush 127b former state ground with length identical with above-mentioned comparative example (Figure 11 (b)) motor 120 can be used for, thereby the long lifetime of hairbrush 127b can be realized, and even the long lifetime of motor 120.
(6) since constitute by in the motor 120 and the air that has cooled off motor 120 with the dust flow channel R1 that may produce by hairbrush 127b, therefore can cool motors 120 and the dust that may produce by hairbrush 127b etc. suitably be attracted to main body of dust collector 2 sides.Therefore, can realize the long lifetime of motor 120.In addition, owing to can keep the good running of motor 120, therefore can prevent noise effectively.
(7) because the minor axis in the cross section of the substantially elliptical shape of stator 122 is more than about 19.6mm, therefore have the sufficient torque that is used to drive rotary cleaning body 110, and can make the size of fore-and-aft direction of inhalation apparatus 10 as much as possible little.
(8) because the diameter D of magnetic core 124b approximately is 16mm, therefore have the sufficient torque that is used to drive rotary cleaning body 110, and can make the size of fore-and-aft direction of inhalation apparatus 10 as much as possible little.
(9) because the notch number that is formed at the coil on the magnetic core 124b that is used to reel roughly is seven, the number of turn of coil is about 80~about 100, the diameter of section of coil approximately is 0.09mm, therefore have the sufficient torque that is used to drive rotary cleaning body 110, and can make the size of fore-and-aft direction of inhalation apparatus 10 as much as possible little.
(10) because the rotary speed of motor 120 is about 5000~approximately 7000rpm, the efficient of motor 120 approximately is more than 30%, therefore have the sufficient torque that is used to drive rotary cleaning body 110, and can make the size of fore-and-aft direction of inhalation apparatus 10 as much as possible little.
(11) produce the occasion of attractions at electric dust collector 1 work and main body of dust collector 2, since from the outside of inhalation apparatus 10 to the space that the inside of motor 120 leaked-in air is flowed through and formed between magnetic core 124b and stator 122 (magnet 122a), therefore cool motors 120 suitably, thus can realize the long lifetime of motor 120.
(12) owing between magnetic core 124b and stator 122 (magnet 122a), be formed with the space, be formed with opening 122b, 122c in axial one of stator 122 distolateral side and axial another distolateral side, therefore cool motors 120 suitably, thus can realize the long lifetime of motor 120.

Claims (2)

1. electric dust collector possesses main body of dust collector that produces attraction and the inhalation apparatus that is communicated with above-mentioned main body of dust collector, and this electric dust collector is characterised in that,
Above-mentioned inhalation apparatus possesses the rotary cleaning body of cleaning cleaning face and produces the motor of the power be used to make above-mentioned rotary cleaning body rotation,
It is the hairbrush portion of the housing of substantially elliptical shape and the axial end portion that is configured in above-mentioned magnetic core that above-mentioned motor possesses magnetic core, the above-mentioned magnetic core of covering and cross section,
Said brush portion possesses at least two hairbrush,
If end on observation from above-mentioned motor, then above-mentioned at least two hairbrush are configured on the diagonal of substantially elliptical shape of above-mentioned housing, and the outer circumference side edge face of each hairbrush is positioned at than the substantially elliptical shape of above-mentioned housing by outer circumferential side and the inner all sides of quadrangle that connect than the substantially elliptical shape of above-mentioned housing.
2. electric dust collector according to claim 1 is characterized in that,
Above-mentioned inhalation apparatus possess the left and right directions that is formed at above-mentioned inhalation apparatus central portion passage and be formed at from the sidewall of above-mentioned passage and be roughly tetragonal motor accommodating chamber to the outer wall of the left and right directions of above-mentioned inhalation apparatus and cross section,
Above-mentioned motor is that the direction of the fore-and-aft direction of above-mentioned inhalation apparatus is configured in the above-mentioned motor accommodating chamber with the minor axis direction of substantially elliptical shape.
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