CN102251141A - Environment-friendly bearing bush material - Google Patents

Environment-friendly bearing bush material Download PDF

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Publication number
CN102251141A
CN102251141A CN 201110170992 CN201110170992A CN102251141A CN 102251141 A CN102251141 A CN 102251141A CN 201110170992 CN201110170992 CN 201110170992 CN 201110170992 A CN201110170992 A CN 201110170992A CN 102251141 A CN102251141 A CN 102251141A
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environment
bearing bush
sintering
time
bush material
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CN 201110170992
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CN102251141B (en
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陈绪平
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Wuhan Jin Hetai New Material Co Ltd
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Abstract

The invention discloses an environment-friendly bearing bush material. In the invention, CuSnAg alloy powder is prepared by replacing Pb with Ag, Fe3P powder is added into the CuSnAg alloy powder to form main alloy powder. The environment-friendly bearing bush material comprises the following materials in percentage by weight: 85 to 95 percent of Cu, 3 to 10 percent of Sn, 0.5 to 5 percent of Ag, and 0.5 to 3 percent of Fe3P. The environment-friendly bearing bush material is free from lead; after the environment-friendly bearing bush material is formed in a bearing bush, the bearing bush can be mounted for use without plating a wear-resistance layer; and thus, environment pollution is avoided.

Description

The environment-friendly type bush material
Technical field
The present invention relates to bush material, particularly a kind of environment-friendly type bush material that is applied to the high-power and high-speed engine.
Background technology
At present, being applied to high-power and high-speed engine bearing material is the pot metal material for sliding bearing mostly.Its plumbous content is up to 17%~27%, is processed into to electroplate the anti-attrition layer use of could installing behind the bearing shell, and is plumbous and electroplate anti-attrition layer and all can cause environmental pollution.Solving the environmental issue of automotive industry, is not only to use clean energy and reduce greenhouse gas emission, the also necessary environmental protection of the component of its use, and the manufacturing processed of component also must not contaminate environment.Based on environmental issue, triggered exploitation of the present invention.
Summary of the invention
The purpose of this invention is to provide a kind of not leaded, the copper base alloy environment-friendly type bush material that need not electroplate anti-attrition layer, can avoid pollution when making it be applied to automobile engine bearing environment.
Purpose of the present invention is realized by following technical scheme:
The present invention substitutes the CuSnAg powdered alloy of Pb preparation with Ag, and adds a certain proportion of Fe 3The P powder forms the bulk alloy powdered material.Because the conformability of Ag, erosion resistance are better than Pb, so replace the bite-resistant performance of the bush material that Pb makes better with Ag.And interpolation Fe 3The purpose of P is for intensity that increases material and hardness, thereby has improved the fatigue strength and the wear resistance of material.The congruent melting of Ag and Cu is fine in addition, and the CuSnAg alloy material metallographic of making can reach the one-level level, and Pb and Cu can not be really molten mutually, and the CuPbSn alloy material of making is easy to generate segregation, and metallographic can only reach two to the level Four level.The CuSnAg-Fe that under identical conditions on the DP type hydraulic pressure dynamic load bearing shell fatigue experimental machine, is done 3The fatigue strength of P alloy material is 160MPa-170MPa, and the fatigue strength of CuPbSn alloy material is 130MPa-150MPa.
Each weight of material per-cent is Cu:85%~95% among the present invention; Sn:3%~10%; Ag:0.5%~5%; Fe 3P:0.5%~3%.
The preferred value of above-mentioned each weight of material per-cent is Cu:91%; Sn:6%; Ag:2%; Fe 3P:1%.
The preparation method of bush material of the present invention: the above-mentioned powdered alloy for preparing is compound on the steel plate with powder sintered rolling technique, forms high-intensity bush material.Technical process is as follows: join powder shop powder (powder being taped against on the steel plate that designs by design weight)
Figure BSA00000523967900021
First sintering (800 ℃~900 ℃ of sintering temperatures, 15 minutes~45 minutes time)
Figure BSA00000523967900022
Rolling (being rolling to size) for the first time
Figure BSA00000523967900023
Sintering (820 ℃~920 ℃ of sintering temperatures, 20 minutes~50 minutes time) for the second time
Figure BSA00000523967900024
Rolling (being rolling to the process of regulation) for the second time
Figure BSA00000523967900025
Deburring check warehouse-in.
First sintering temperature among the above-mentioned preparation method is got 850 ℃, and the time got 30 minutes; Sintering temperature is got 870 ℃ for the second time, and the time got 35 minutes.
Beneficial effect of the present invention:
Be applied to high-power and high-speed pot metal bush material (CuPb24Sn1, CuPb24Sn4, CuPb20Sn2 etc.) at present, its plumbous content range is 17%~27%, makes and must electroplate the anti-attrition layer use of could installing behind the bearing shell.The present invention substitutes Pb with Ag, and adds Fe 3The bush material that P makes has been realized unleadedly, makes and need not to electroplate the anti-attrition layer use of just can installing behind the bearing shell, has avoided the pollution to environment like this.
CuSnAg-Fe of the present invention 3P alloy material and present CuPbSn alloy material performance comparison table are as follows:
Figure BSA00000523967900031
From contrast table as can be seen the present invention compare with present lead-containing materials, its various performances are all more superior.
Embodiment
Manufacturing processed below in conjunction with three kinds of gauge material is further described the present invention.
Preparation work: (1) uses the atomising unit production-100 purpose CuSnAg powdered alloy (Sn:6.26% of preparation copper alloy powder; Ag:0.82%; Surplus Cu).
(2) with the CuSnAg powdered alloy and-320 order Fe that make 3The P powder is prepared in 99: 1 ratio.
(3) standby after two hours (mixed composition is: Sn:6.2% with the abundant batch mixing of mixer with the powder for preparing; Ag:0.81%; Fe 3P:1%; Surplus Cu).
Embodiment 1: produce 1.9 ± 0.03*1.4 ± 0.02*124+3*26 bush material
(1) shop powder: by shop powder amount 5.61 gram per centimeters ready powder being taped against size thickness is that 1.63 ± 0.01mm width is on the steel plate of 131.5mm.
(2) first sintering: sintering temperature is 875 ℃, and sintering time is 25 minutes.Be of a size of 2.55mm~2.57mm behind the sintering.
(3) for the first time rolling: will the plate mill behind oversintering rolling size is 2.26mm~2.27mm.
(4) sintering for the second time: sintering temperature is 885 ℃, and sintering time is 30 fens kinds.
(5) for the second time rolling: the sheet material behind the sintering rolls specified dimension 1.9 ± 0.03mm for the second time.
(6) press 26mm multiple lengths deburring check back warehouse-in.
Embodiment 2: produce 2.55 ± 0.03*2.2 ± 0.02*134*31.2 bush material
(1) shop powder: by shop powder amount 4.81 gram per centimeters ready powder being taped against size thickness is on the steel plate of 142mm for the 2.44mm width.
(2) first sintering: sintering temperature is 880 ℃, and sintering time is 30 minutes.Be of a size of 3.18mm~3.21mm behind the sintering.
(3) for the first time rolling: will the plate mill behind oversintering rolling size is 2.94mm~2.96.mm.
(4) sintering for the second time: sintering temperature is 885 ℃, and sintering time is 35 fens kinds.
(5) for the second time rolling: the sheet material behind the sintering rolls specified dimension 2.55mm ± 0.03mm for the second time.
(6) press 31.2mm multiple lengths deburring check back warehouse-in.
Embodiment 3: produce the 1.88*1.55*99*32 bush material
(1) shop powder: by shop powder amount 3.15 gram per centimeters ready powder being taped against size thickness is on the steel plate of 103mm for the 1.69mm width.
(2) first sintering: sintering temperature is 870 ℃, and sintering time is 25 minutes.Be of a size of 2.37mm~2.39mm behind the sintering.
(3) for the first time rolling: will the plate mill behind oversintering rolling size is 2.14mm~2.15.mm.
(4) sintering for the second time: sintering temperature is 880 ℃, and sintering time is 30 fens kinds.
(5) for the second time rolling: the sheet material behind the sintering rolls specified dimension 1.88 ± 0.02mm for the second time.
(6) press 32mm multiple lengths deburring check back warehouse-in.
Obviously, those skilled in the art can carry out various changes and modification to the present invention and not break away from the spirit and scope of the present invention.If of the present invention these are revised and modification belongs to the scope of basic design of the present invention or equivalent technologies, then the present invention also should comprise these changes and modification interior.
If the content that is not described in detail is arranged, should be those skilled in the art's technique known in this specification sheets, repeat no more herein.

Claims (2)

1. environment-friendly type bush material is characterized in that: it is the CuSnAg powdered alloy that substitutes the Pb preparation with Ag, and adds Fe 3The P powder forms the bulk alloy powdered material, and the weight percent of its each material is Cu:85%~95%; Sn:3%~10%; Ag:0.5%~5%; Fe 3P:0.5%~3%.
2. environment-friendly type bush material as claimed in claim 1 is characterized in that: the preferred value of above-mentioned each weight of material per-cent is Cu:91%; Sn:6%; Ag:2%; Fe 3P:1%.
CN 201110170992 2011-06-23 2011-06-23 Environment-friendly bearing bush material Expired - Fee Related CN102251141B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107130135A (en) * 2016-02-29 2017-09-05 金华市程凯合金材料有限公司 A kind of water atomization manufacture method of the super performance copper alloy powder of argentiferous

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101688268A (en) * 2007-05-15 2010-03-31 大丰工业株式会社 Pb-free copper alloy sliding material and plain bearings
CN101801567A (en) * 2007-07-31 2010-08-11 费德罗-莫格尔公司 Wear resistant lead free alloy bushing and method of making

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101688268A (en) * 2007-05-15 2010-03-31 大丰工业株式会社 Pb-free copper alloy sliding material and plain bearings
CN101801567A (en) * 2007-07-31 2010-08-11 费德罗-莫格尔公司 Wear resistant lead free alloy bushing and method of making

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107130135A (en) * 2016-02-29 2017-09-05 金华市程凯合金材料有限公司 A kind of water atomization manufacture method of the super performance copper alloy powder of argentiferous

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Owner name: WUHAN JINHETAI NEW MATERIAL CO., LTD.

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Patentee after: Wuhan Jin Hetai New Material Co., Ltd.

Address before: 430056, Hubei Wuhan Wuhan economic and Technological Development Zone hi tech Industrial Park three phase seven building Jintai bearing material Co., Ltd.

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