CN102242462A - Cotton batting and fabrication method thereof - Google Patents
Cotton batting and fabrication method thereof Download PDFInfo
- Publication number
- CN102242462A CN102242462A CN2010101729896A CN201010172989A CN102242462A CN 102242462 A CN102242462 A CN 102242462A CN 2010101729896 A CN2010101729896 A CN 2010101729896A CN 201010172989 A CN201010172989 A CN 201010172989A CN 102242462 A CN102242462 A CN 102242462A
- Authority
- CN
- China
- Prior art keywords
- wadding
- broadwise
- limit
- warp
- sheet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Abstract
The invention provides cotton batting and a fabrication method thereof. The fabrication method is used for making a fiber material into the cotton batting used in a quilt and winter clothes. The fabrication method comprises the following steps: making the fiber material into fiber plates by a slivering process, wherein, fiber in the fiber plates keeps straight in the same direction and a buncher is not adopted in the final procedure; spreading a fiber plate layer with preset size and shape to be utilized as a current layer, wherein, fiber in the current layer keeps straight in a preset direction; superposing next fiber plate layer on the current layer so as to form a composite layer, wherein, fiber in the next layer keeps straight in a preset direction, and the fiber in the current layer and the next layer is arranged at a preset angle; and when the composite layer reaches preset thickness, ending the process; otherwise, taking the next layer as the current layer to proceed with superposition.
Description
Technical field
The present invention relates generally to utilize fiber to make process technology in the wadding, particularly relate to special animal fiber for example precious fibers such as goat woolenless cloth, hunchbacked woolenless cloth, rabbit woolenless cloth be made into process technology in the wadding.
Background technology
Normally become the net shop to make in the existing wadding with regard to technology by cohesion of licker-in opening fiber dust cage or card doffer.For special animal fiber camel hair etc. for example, after the card doffer becomes the net shop just,, perhaps add melt and dissolved fiber and reinforce again by pinprick reinforcement.Said method is because licker-in opening fiber dust cage cohesion fibre damage is bigger; And the fiber alignment confusion, the anti-brute force of tearing in the wadding is poor, is prone to hole.Pinprick reinforcement or add the melt and dissolved fiber reinforced flexibility of having destroyed in the wadding in the wadding causes the comfort poor.For special animal fiber precious fibers such as goat woolenless cloth, hunchbacked woolenless cloth, rabbit woolenless cloth for example, the technology of prior art especially is not suitable for; Can not demonstrate fully the quality of high-grade fibers.The manual shop layer that tears of dependence in the silk wadding, same fiber alignment confusion, the anti-brute force of tearing in the wadding is poor, is prone to hole.
The technical problem to be solved in the present invention is to overcome the problem of scoring a goal easily in the existing wadding, provide a kind of promptly can solve the villus fiber cohesive force poor, keep that villus fiber softness, comfort are good, the rational preparation method of the feature of good heat insulation again.
Summary of the invention
In order to realize purpose of the present invention, proposed in a kind of wadding and preparation method thereof.
In a kind of wadding made from fibrous material, it in the described wadding rectangle flexible platelet of predetermined thickness, described rectangle has the size of setting, its a pair of relative limit is the warp-wise limit, another is the broadwise limit to relative limit, wherein, alternately form the wadding shop by warp sheets and broadwise sheet in the described wadding, warp sheets is that fibre sheet is shifted from a warp-wise limit to another wadding shop, warp-wise limit one by one along broadwise, the length direction of fibre sheet is parallel with the warp-wise limit or at an angle, to be fibre sheet be shifted from a broadwise limit to another wadding shop, broadwise limit along warp-wise the broadwise sheet one by one, and the length direction of fibre sheet is parallel with the broadwise limit or at an angle, wherein, by default alternately rule alternately wad a quilt with cotton shop warp sheets and broadwise sheet, wherein, repeat the processing of described alternately wadding shop warp sheets and broadwise sheet, in wadding, reach described predetermined thickness, wherein, described fibre sheet is that fibrous material is made by making the bar engineering, and extreme trace drafting process is wherein made the straight fibre sheet of fiber in the same direction without buncher.The broadwise sheet of another pre-determined number of wadding shop again after the warp sheets that described default alternately rule is every wadding shop pre-determined number.Described fiber is a special animal fiber.Described special animal fiber is the mixing of following one or more: goat woolenless cloth, hunchbacked woolenless cloth, rabbit woolenless cloth.The superimposed layer of described predetermined thickness can cover lining, reinforces by quilting or manual suture again.
A kind of method of making in the wadding, be used for fibrous material is made in the wadding of quilt and winter coat, it in the described wadding rectangle flexible platelet of predetermined thickness, described rectangle has the size of setting, its a pair of relative limit is the warp-wise limit, and another is the broadwise limit to relative limit, and described method comprises: at first fibrous material is made by system bar engineering, extreme trace drafting process is therein made the straight thickness uniform fibers sheet of fiber in the same direction without buncher.Utilize described fibre sheet as warp sheets and broadwise sheet and replace wadding shop and handle, wherein warp sheets is that fibre sheet is shifted from a warp-wise limit to another wadding shop, warp-wise limit one by one along broadwise, the length direction of fibre sheet is parallel with the warp-wise limit or at an angle, this angle is no more than 45 degree, the broadwise sheet is that fibre sheet is shifted from a broadwise limit to another wadding shop, broadwise limit one by one along warp-wise, the length direction of fibre sheet is parallel with the broadwise limit or at an angle, this angle is no more than 45 degree, and wherein, by default alternately rule alternately wad a quilt with cotton shop warp sheets and broadwise sheet, repeating described alternately wadding shop handles, in wadding a quilt with cotton, reach described predetermined thickness, the broadwise sheet of another pre-determined number of shop of wadding a quilt with cotton again after the warp sheets that described default alternately rule is every wadding shop pre-determined number.Described fiber is a special animal fiber.Described special animal fiber is the mixing of following one or more: goat woolenless cloth, hunchbacked woolenless cloth, rabbit woolenless cloth.The superimposed layer of described predetermined thickness can cover lining, reinforces by quilting or manual suture again.
The specific embodiment
It is exemplary and explanat to it will be appreciated by those skilled in the art that the concrete enforcement that describes below should be counted as, and should not be counted as restrictive.
In explanation is wadded a quilt with cotton according to one embodiment of present invention and preparation method thereof, the material that is used to make in the wadding can be selected various fibers such as cotton, silk, animal down and chemical fibre.The present invention is specially adapted to high-grade fibers such as goat woolenless cloth, hunchbacked woolenless cloth, rabbit woolenless cloth.
At first fibrous material is made combing or half comb silver of handling through system bar engineering; Those skilled in the art know the technology of system bar engineering, in fiber system bar process, also can utilize combing machine to remove staple fibre and impurity, thereby improve the quality and the class of product.Combing of making or half comb silver without buncher, form the straight thickness uniform fibers sheet of fiber at the extreme trace drafting process in the same direction.
Fibre sheet that utilization is made piece together be paved into pre-sizing and shape layer as work as anterior layer, assembly that should anterior layer is covered with several modes;
First kind of mode is: lay in the limit of the rectangle that first fibre sheet edge is predetermined, described rectangle has the size of setting, its a pair of relative limit is the warp-wise limit, another is the broadwise limit to relative limit, make the fiber in first fibre sheet parallel with described warp-wise limit, the length of fibre sheet is identical with described warp-wise edge lengths; Second fibre sheet is by first fibre sheet parallel laid, and the identical alignment end to end of length; The 3rd fibre sheet is by second fibre sheet parallel laid, and the identical alignment end to end of length; Be routed to the another side of described limit correspondence by this way always; Form predetermined rectangular fiber layer as working as anterior layer.This mode should be laid a fibre sheet for every layer at least.The layer that this mode forms is called parallel layers.Warp-wise is called the warp-wise parallel layers when laying, broadwise is called the broadwise parallel layers when laying.
The second way is: lay first section in the limit of the rectangle that the fibre sheet edge is predetermined, and make fiber and described limit in the first section fibre sheet angled, the length of the first section fibre sheet is turned back when identical with described edge lengths, the length of the fibre sheet of turning back and machine direction identical with described edge lengths and the last period fibre sheet second section of the angled formation of machine direction; Length is identical with described edge lengths; And then turn back and form the 3rd section, and machine direction and the last period fibre sheet machine direction angled; Be routed to the another side of described limit correspondence by this way, the fibre sheet that lays is in a zigzag approximate always; Edge preparation is formed predetermined rectangular fiber layer as working as anterior layer.The layer that this mode forms is called the layer of turning back.Warp-wise is called the warp-wise layer of turning back when laying, broadwise is called the broadwise layer of turning back when laying.
Warp-wise parallel layers that utilization is made as the broadwise parallel layers that superposes thereon when anterior layer as one deck down to form composite bed, and work as anterior layer and this two-layer machine direction of following one deck and arrange each other in certain angle, effect is best when anterior layer and this two-layer machine direction of following one deck are arranged each other in the right angle angle; When described composite bed reach preset thickness then procedure finish, otherwise described one deck down as working as anterior layer and continuing above-mentioned overlap-add procedure.
Utilization is made, and the layer of turning back is turned back layer to form composite bed as the one deck that superposes down when anterior layer thereon, and arranges each other in certain angle when anterior layer and this two-layer machine direction of following one deck; Promptly to be made as warp-wise be the warp-wise layer of turning back to hypothesis when anterior layer is laid direction, suppose that down it is the broadwise layer of turning back that one deck laying direction is made as broadwise, and effect was best when longitude and latitude met at right angles so; When described composite bed reach preset thickness then procedure finish, otherwise described one deck down as working as anterior layer and continuing above-mentioned overlap-add procedure.
When composite bed does not reach preset thickness, then described one deck down as work as anterior layer, continues above-mentioned stack assembly and spreads the process of new following one deck with the formation composite bed.
Warp-wise-broadwise is alternately successively pieced together the shop and is gone down like this, reaches preset thickness always, just can be met the composite fibre layer that alternately superposes through broadwise that needs.In the composite bed in two adjacent layers the direction of the fiber of a layer and the fiber of another layer arrange each other in certain angle.
The composite fibre layer that reaches predetermined thickness is done post processing, be used to make in the needed wadding of bed clothes or winter coat as the edge being put in order etc., can being become.
Be particularly suitable for making in the wadding with the parallel layers manufacturing in the needed wadding of winter coat, its shape can preestablish in the time of in making the needed wadding of winter coat; Radially lay on one deck broadwise one deck ground according to predefined shape during laying; Can satisfy the demand easily.
Be particularly suitable for making in the needed wadding of bed clothes in the wadding made from the layer of turning back, in the time of in the needed wadding of making bed clothes,, can be relatively easy to realize that machine makes because fibre sheet can continuous laying.
The superimposed layer of the predetermined thickness of making can cover lining, reinforces through quilting machines or manual suture again, makes more durable.The present invention is specially adapted to high-grade fibers such as goat woolenless cloth, hunchbacked woolenless cloth, rabbit woolenless cloth.
Maximum characteristics of the present invention are by making fiber straight and intersect laying and increase frictional resistance between the fiber; Contact point when the contact point contrast fiber between the fiber of the straight then equidirectional of fiber is chaotic between the fiber significantly increases, and fiber axis strengthens to the resistance of motion; When fibre sheet intersection laying especially is arranged vertically, significantly increase at vertical contact point, fiber radial motion resistance strengthens; Therefore use that the anti-brute force of tearing is significantly increased in the wadding that method of the present invention makes.
According to method of the present invention, those skilled in the art can be found out other arrangement, for example: during making in rectangle wadding when the only local shop of anterior layer a slice, descending one deck vertical direction shop a slice with it, integral body is shape uniform or that set in wadding a quilt with cotton when finishing at last by reasonable Arrangement is feasible, and this making also is fine.The texture (as plain weave, twill, satin weave etc.) that fibre sheet can also be pressed woven fabric weaves to form layer through broadwise; Concrete grammar can be that the tiling layer that will make forms predetermined texture with the angled fibre sheet of getting ready in addition that passes of the machine direction in the fibre sheet, and then is paved in the wadding; This kind method relatively is fit to the strong fiber of cohesive force.Perhaps form in the compound wadding with the layer of above-mentioned several structures is common.For example coat parallel layers with layer through broadwise braiding or the wadding of the layer of turning back in to constitute in the compound wadding.No matter in any wadding, its principal character is that machine direction is intersected laying between the straight and adjacent layer of each layer fiber, to increase frictional resistance.When long fibers such as silk used method provided by the invention, fibre sheet can use the manufacturing of warping technical modelling; The warping technology is that those skilled in the art is known.
By making the straight and intersection laying of fiber, at first can significantly improve the frictional resistance between each layer of fiber, improve the cohesive force of villus fiber, improve the anti-brute force of tearing in the wadding, kept that villus fiber softness, comfort are good, the feature of good heat insulation simultaneously again effectively; Can also make the wadding in even structure, surfacing; Significantly improve the serviceability in the wadding.
Although for example understand embodiments of the invention, should be appreciated that the present invention is limited by claims.The application covers all embodiments and the various modification and the distortion of claims and statement of equal value thereof.
Claims (10)
1. in the wadding that a kind is made with fibrous material, be the rectangle flexible platelet of predetermined thickness in the described wadding, described rectangle has the size of setting, and its a pair of relative limit is the warp-wise limit, and another is the broadwise limit to relative limit,
Wherein, alternately form the wadding shop by warp sheets and broadwise sheet in the described wadding, warp sheets is that fibre sheet is shifted from a warp-wise limit to another wadding shop, warp-wise limit one by one along broadwise, the length direction of fibre sheet is parallel with the warp-wise limit or at an angle, the broadwise sheet is that fibre sheet is shifted from a broadwise limit to another wadding shop, broadwise limit one by one along warp-wise, the length direction of fibre sheet is parallel with the broadwise limit or at an angle
Wherein, by default alternately rule alternately wad a quilt with cotton shop warp sheets and broadwise sheet,
Wherein, repeat the processing of described alternately wadding shop warp sheets and broadwise sheet, in wadding, reach described predetermined thickness,
Wherein, described fibre sheet is that fibrous material is made by making the bar engineering, and extreme trace drafting process is wherein made the straight fibre sheet of fiber in the same direction without buncher.
2. in the wadding as claimed in claim 1, the broadwise sheet of another pre-determined number of shop of wadding a quilt with cotton again after the warp sheets that described default alternately rule is every wadding shop pre-determined number.
3. in the wadding as claimed in claim 1, described fiber is a special animal fiber.
4. in the wadding as claimed in claim 3, described special animal fiber is the mixing of following one or more: goat woolenless cloth, hunchbacked woolenless cloth, rabbit woolenless cloth.
5. in the wadding as claimed in claim 1, the superimposed layer of described predetermined thickness can cover lining, reinforces by quilting or manual suture again.
6. a method of making in the wadding is used for fibrous material is made in the wadding of quilt and winter coat, is the rectangle flexible platelet of predetermined thickness in the described wadding, described rectangle has the size of setting, its a pair of relative limit is the warp-wise limit, and another is the broadwise limit to relative limit, and described method comprises:
Fibrous material is made by system bar engineering, and extreme trace drafting process is therein made the straight thickness uniform fibers sheet of fiber in the same direction without buncher.
Utilize described fibre plate as warp sheets and broadwise sheet and replace wadding and spread processing; Wherein warp sheets is that fibre plate is shifted from a warp-wise limit to another wadding shop, warp-wise limit one by one along broadwise; The length direction of fibre plate is parallel with the warp-wise limit or at an angle; This angle is no more than 45 degree; The broadwise sheet is that fibre plate is shifted from a broadwise limit to another wadding shop, broadwise limit one by one along warp-wise; The length direction of broadwise sheet is parallel with the broadwise limit or at an angle; This angle is no more than 45 degree; And wherein; Alternately wad a quilt with cotton by default alternately rule and to spread warp sheets and broadwise sheet
Repeat described alternately wadding shop and handle, in wadding, reach described predetermined thickness.
7. in the wadding as claimed in claim 6, the broadwise sheet of another pre-determined number of shop of wadding a quilt with cotton again after the warp sheets that described default alternately rule is every wadding shop pre-determined number.
8. method as claimed in claim 6, described fiber is a special animal fiber.
9. method as claimed in claim 6, described special animal fiber are the mixing of following one or more: goat woolenless cloth, hunchbacked woolenless cloth, rabbit woolenless cloth.
10. method as claimed in claim 6, the superimposed layer of described predetermined thickness can cover lining, reinforces by quilting or manual suture again.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101729896A CN102242462A (en) | 2010-05-14 | 2010-05-14 | Cotton batting and fabrication method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101729896A CN102242462A (en) | 2010-05-14 | 2010-05-14 | Cotton batting and fabrication method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102242462A true CN102242462A (en) | 2011-11-16 |
Family
ID=44960694
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010101729896A Pending CN102242462A (en) | 2010-05-14 | 2010-05-14 | Cotton batting and fabrication method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102242462A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106377122A (en) * | 2016-08-30 | 2017-02-08 | 江西金铭丝绸有限公司 | Preparation method of silk quilt |
| CN106419351A (en) * | 2016-12-08 | 2017-02-22 | 广西凯喜雅丝绸有限公司 | Making method of silk quilt |
| WO2018113656A1 (en) * | 2016-12-19 | 2018-06-28 | 黄金山 | Device and method for preparing worsted down flocculus lining |
| CN116536852A (en) * | 2023-07-06 | 2023-08-04 | 广东添华无纺布实业有限公司 | Bidirectional super-homogenizing yarn-separating smoothing device and method for non-woven fabrics |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1055020A (en) * | 1990-03-16 | 1991-10-02 | 纳幕尔杜邦公司 | Make new stretchable batts |
| EP0606244B1 (en) * | 1991-09-30 | 1995-10-11 | Minnesota Mining And Manufacturing Company | Novel material and material properties from multilayer blown microfiber webs |
| CN201167763Y (en) * | 2007-11-01 | 2008-12-24 | 杨魁武 | Alpaca quilt |
| CN101407977A (en) * | 2007-08-01 | 2009-04-15 | 新日本石油株式会社 | Fiber laminated body, and liner for clothes, laminated paper and material for bundling using the same |
-
2010
- 2010-05-14 CN CN2010101729896A patent/CN102242462A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1055020A (en) * | 1990-03-16 | 1991-10-02 | 纳幕尔杜邦公司 | Make new stretchable batts |
| EP0606244B1 (en) * | 1991-09-30 | 1995-10-11 | Minnesota Mining And Manufacturing Company | Novel material and material properties from multilayer blown microfiber webs |
| CN101407977A (en) * | 2007-08-01 | 2009-04-15 | 新日本石油株式会社 | Fiber laminated body, and liner for clothes, laminated paper and material for bundling using the same |
| CN201167763Y (en) * | 2007-11-01 | 2008-12-24 | 杨魁武 | Alpaca quilt |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106377122A (en) * | 2016-08-30 | 2017-02-08 | 江西金铭丝绸有限公司 | Preparation method of silk quilt |
| CN106377122B (en) * | 2016-08-30 | 2018-09-14 | 江西金铭丝绸有限公司 | A kind of preparation method of silk quilt |
| CN106419351A (en) * | 2016-12-08 | 2017-02-22 | 广西凯喜雅丝绸有限公司 | Making method of silk quilt |
| WO2018113656A1 (en) * | 2016-12-19 | 2018-06-28 | 黄金山 | Device and method for preparing worsted down flocculus lining |
| CN116536852A (en) * | 2023-07-06 | 2023-08-04 | 广东添华无纺布实业有限公司 | Bidirectional super-homogenizing yarn-separating smoothing device and method for non-woven fabrics |
| CN116536852B (en) * | 2023-07-06 | 2023-08-25 | 广东添华无纺布实业有限公司 | Bidirectional super-homogenizing yarn-separating smoothing device and method for non-woven fabrics |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP4708494B2 (en) | Fiber laminated sheet, artificial leather using the same, and synthetic fiber paper used therefor | |
| DK3108051T3 (en) | Microfiber COMPOSITE NONWOVENS | |
| JP4111534B2 (en) | Artificial leather, substrate used therefor, and method for producing the same | |
| US10406565B2 (en) | Cleaning cloth | |
| RU2345183C1 (en) | Method for making nonwoven needled felt | |
| RU2365687C1 (en) | Needle-punched fabric and method of its production | |
| CN102242462A (en) | Cotton batting and fabrication method thereof | |
| US20020192467A1 (en) | Method for the manufacture of a sheet of reinforcing fibers and the product obtained thereby | |
| KR101029327B1 (en) | A making methods for a textile with both side pile and the textile with both side pile thereof | |
| CN107399122A (en) | A kind of textile structural reinforcement and preparation method | |
| CN114008263B (en) | Primary Carpet Backing | |
| US6878648B2 (en) | Regionally imprinted nonwoven fabric | |
| JP2019500990A (en) | An event or exhibition carpet using solid multileaf fibers | |
| CN207044824U (en) | A kind of composite plate and its component | |
| KR101429681B1 (en) | Fabric with Micro Napping Treatment and Manufacturing Method thereof | |
| JP4906237B2 (en) | Tufted carpet primary fabric and tufted carpet | |
| US20190368091A1 (en) | Method for nonwoven textiles with variable zonal properties | |
| CN106958078B (en) | High-temperature insulation aramid felt and preparation method thereof | |
| KR101083774B1 (en) | Leather-like Composite sheet with excellent shrinkage properties | |
| DE2365243A1 (en) | PROCESS FOR IMPROVING THE SHAPE STABILITY AND MECHANICAL PROPERTIES OF NEEDLE NON-WOVEN FABRICS | |
| JP4355101B2 (en) | Multiaxial fiber sheet and resin composite material based thereon | |
| CN217532155U (en) | High-strength low-fuzziness non-woven fabric | |
| DE2339898A1 (en) | MULTI-LAYER SEWING FABRIC WITH AN ELASTOMER FOAM AS A CARRIER LAYER AND A PROCESS FOR MANUFACTURING THESE | |
| JP5399940B2 (en) | Non-woven | |
| US20190368089A1 (en) | Method for nonwoven textiles with variable zonal properties |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20111116 |