CN102242420B - Device and method for extracting sticky down by deeply processing down - Google Patents
Device and method for extracting sticky down by deeply processing down Download PDFInfo
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- CN102242420B CN102242420B CN 201110200713 CN201110200713A CN102242420B CN 102242420 B CN102242420 B CN 102242420B CN 201110200713 CN201110200713 CN 201110200713 CN 201110200713 A CN201110200713 A CN 201110200713A CN 102242420 B CN102242420 B CN 102242420B
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- 238000012545 processing Methods 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims abstract description 10
- 210000003746 feather Anatomy 0.000 claims abstract description 19
- 238000000926 separation method Methods 0.000 claims abstract description 16
- 238000007599 discharging Methods 0.000 claims abstract description 10
- 230000001954 sterilising effect Effects 0.000 claims abstract description 6
- 238000000605 extraction Methods 0.000 claims description 15
- 238000007664 blowing Methods 0.000 claims description 12
- 238000004659 sterilization and disinfection Methods 0.000 claims description 9
- 238000004332 deodorization Methods 0.000 claims description 4
- 238000003756 stirring Methods 0.000 claims description 3
- 230000001877 deodorizing effect Effects 0.000 abstract 1
- 230000000249 desinfective effect Effects 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract 1
- 239000000463 material Substances 0.000 description 10
- 238000005516 engineering process Methods 0.000 description 4
- 230000014759 maintenance of location Effects 0.000 description 4
- 239000000284 extract Substances 0.000 description 3
- 238000012856 packing Methods 0.000 description 3
- 239000011810 insulating material Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 238000007634 remodeling Methods 0.000 description 2
- 238000010792 warming Methods 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 230000036642 wellbeing Effects 0.000 description 1
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Abstract
The invention discloses a device and a method for extracting sticky down by deeply processing down. The device for extracting the sticky down by deeply processing the down comprises a feather yarn separation box (1), a neck feather yarn separation box (2) and a down flying yarn separation sieve (3) which are connected in turn. The method comprises the following steps of: 1) disinfecting, sterilizing and deodorizing feathers by using a high temperature of 120 DEG C generated by water vapor and pressurizing to make the feathers separated to form the down; 2) putting the down into the feather yarn separation box through a feeding hole for processing to separate feather yarns; 3) putting the down in a sieve barrel into the neck feather yarn separation box through a discharging opening for processing to separate neck feather yarns; and 4) putting the down in an inner box body into the down flying yarn separation sieve for processing to separate down flying yarns. By the device and the method, the feather yarns, the neck feather yarns and the down flying yarns can be efficiently separated to extract the sticky down with the down content of 97 percent.
Description
Technical field
The present invention relates to the manufacture field of washing down, be specifically related to a kind of devices and methods therefor of down deep-processing sticky down extraction.
Background technology
At present, along with the day by day raising of people's living standard, people pursue a kind of convenience, Comfortable Space of Living, aspect clothing, food, lodging and transportion--basic necessities of life, are extremely to be particular about especially.And the wadded jacket of original people's dress, fur clothing, woollen sweater are progressively eliminated by market, and are substituted by the Fashional down coat dress in modern times, and future develop is very optimistic.The general eider down down content that extracts of Feather and down industry all is 80%～90%, and its feather resource utilization is low, bulking intensity is poor, loss is large, added value is little, economic well-being of workers and staff is poor, contain a small amount of peculiar smell.It is the down products that 80%～90% eider down is made as stuffing with down content, the consumption eiderdown raw material is many, warmth retention property is not very desirable, and feel is poor, outward appearance is too fat to move, occur easily running suede and leak the phenomenons such as suede, reason is that down content is still to contain workprint silk, hackle silk and suede in 80%～90% the eider down to fly the impurity such as silk.Be difficult to separate because eider down the workprint silk, hackle silk, the suede that contain fly silk, the phenomenons such as suede are leaked for suede appears running in the down products that prevents from producing in the down products processing enterprise that has, and can only carry out craft to eider down and minute get high suede, still yield poorly.At present, also occurring can separating workprint silk, hackle silk, suede with mechanization flies silk and contains suede above the technology of the high suede more than 95% with extraction.
Summary of the invention
The object of the present invention is to provide a kind of workprint silk, hackle silk, suede of can separating efficiently to fly silk reaches 97% string string suede to extract down content eider down deep processing device and method.
For solving the problems of the technologies described above, the technical solution adopted in the present invention is: down deep-processing sticky down extraction device comprises that the workprint silk separator box, hackle silk separator box and the suede that are linked in sequence successively fly a bolter;
Described workprint silk separator box is by casing, horizontal cylindric screen drum and rotating shaft in casing, drive motors, air exhauster form, match with the two ends inner face of casing in the two ends of screen drum, rotating shaft is arranged in the screen drum, rotating shaft be provided with some radially play strut, one end of rotating shaft is connected with drive motors, one end of casing is provided with the feeding mouth that passes to screen drum one end, the other end is provided with the discharging opening that passes to the screen drum other end, casing is provided with air intake vent and suction opeing, suction opeing is connected with air exhauster, is laid with bar shaped screen hole on the described screen drum;
Described hackle silk separator box by outer case, be arranged on internal box, hair-dryer in the outer case, induced-draught fan forms, be laid with sieve aperture on the internal box wall, outer case one end be provided with pass to internal box one end enter the suede mouth, the other end is provided with the velour output that passes to the internal box other end, enters the suede mouth and is connected with described discharging opening, outer case is provided with the blowing mouth that passes to internal box, blowing mouth is connected with described hair-dryer, and outer case is provided with the inlet scoop, and the inlet scoop is connected with induced-draught fan.
Described suede flies a bolter by vibrating screen and drives vibrating screen to form at the driver that horizontal plane vibrates, and described velour output is connected to vibrating screen, and the compass screen surface of vibrating screen is provided with the straight shape sieve aperture vertical with direction of vibration.
Described bar shaped screen hole is miter angle and is arranged on the screen drum.
Described bar shaped screen hole width is 0.6mm.
Sieve aperture on the described internal box wall is 10 order circular holes.
The width of described straight shape sieve aperture is 0.4mm.
The inner of described blowing mouth is arranged on the upper lateral part into the suede mouth.
Described air intake vent and suction opeing relatively are arranged on the casing.
Described blowing mouth and inlet scoop and relatively be arranged on the outer case.
A kind of method of utilizing device of the present invention to extract string string suede comprises the steps:
1), utilize 120 ℃ of high temperature that steam produces and pressurization to the feather deodorization and sterilization that carries out disinfection, make again feather to be processed through a minute hair to form an eider down;
2), eider down drops in the workprint silk separator box from feeding mouth, stirs eider down with playing strut, the air exhauster exhausting makes the workprint silk pass from bar shaped screen hole simultaneously, the separation of realization workprint silk;
3), the eider down in the screen drum is put into the hackle silk separator box from discharging opening, hair-dryer is dried in the other direction and is made in the inner box not stall of eider down moving, and the hackle silk passes from sieve aperture, and the induced-draught fan that passes through siphons away the hackle silk, realizes the separation of hackle silk;
4), the eider down in the internal box put into suede fly in the bolter, make eider down side-to-side movement on vibrating screen, suede flies silk and passes from straight shape sieve aperture, realizes that suede flies the separation of silk.
The present invention carries out technological innovation on the basis of original Eider down processing technology, utilize 120 ℃ to carry out high-temperature pressurizing to the feather sterilization that carries out disinfection, make eider down before separating reach the purpose of deodorization and sterilization, neither damage suede, eliminate again the peculiar smell of eider down, improved the bulking intensity of eider down.Secondly, the down content that originally generally processes is that 80% ~ 90 eider down still contains workprint silk, hackle silk and suede and flies the foreign material such as silk, the present invention utilizes the principle of wind and mechanics, an original common minute hair case increase is arranged three casees separation, one the case is to separate the workprint silk, another case is to separate the hackle silk, the 3rd the case is to separate suede to fly silk, can isolate the workprint silk, hackle silk and the suede that contain in the eider down fully and fly the foreign material such as silk, improve the suede content in the eider down, make the suede content that extracts string string suede up to more than 97%.
The string string suede of the high down content 97% that the present invention extracts is modern newly developed optimum natural heat insulating material formed, utilize content suede be the down products of 97% string string suede production have dress use light, soft, warmth retention property strong, the characteristics of outward appearance fashion, the ecological articles for daily use of a kind of best warming health environment-friendly, very popular, the huge market demand.String string down material is as the packing material of producing the down products such as down coat, eiderdown quilt, greatly satisfied people to the pursuit of " light, good permeability, strong, healthy, the environmental protection of warmth retention property " down products, improved the people's quality of life.
Description of drawings
Fig. 1 is the structural representation of down deep-processing sticky down extraction device.
Fig. 2 is the top view of vibrating screen.
The specific embodiment
Below in conjunction with accompanying drawing the specific embodiment of the present invention is described in further detail.
As depicted in figs. 1 and 2, down deep-processing sticky down extraction device of the present invention comprises that the workprint silk separator box 1, hackle silk separator box 2 and the suede that are linked in sequence successively fly a bolter 3.
Described workprint silk separator box 1 is by casing 11, horizontal cylindric screen drum 12 and rotating shaft 13 in casing 11, and drive motors 14, air exhauster 15 form.Matching with the two ends inner face of casing 11 in the two ends of screen drum 12, can prevent that eider down from escaping between screen drum and the casing.Described rotating shaft 13 is arranged in the screen drum 12, rotating shaft 13 be provided with some radially play strut 131, an end of rotating shaft 13 is connected with drive motors 14, but drive motors 14 drive shafts rotate, play strut 131 and rotate and break up eider down thereby make.One end of described casing 11 is provided with the feeding mouth 111 that passes to screen drum 12 1 ends, and the other end is provided with the discharging opening 112 that passes to screen drum 12 other ends.Eider down can enter in the screen drum from feeding mouth, from discharge hole for discharge.Described casing 11 is provided with air intake vent 113 and suction opeing 114, and described air intake vent 113 and suction opeing 114 relatively are arranged on the casing 11, can make like this air stream through whole casing.Described suction opeing 114 is connected with air exhauster 15, is laid with bar shaped screen hole 121 on the described screen drum 12.Described bar shaped screen hole 121 is miter angle and is arranged on the screen drum 12, and described bar shaped screen hole 121 width are 0.6mm.
Described hackle silk separator box 2 by outer case 21, be arranged on internal box 22, hair-dryer 23 in the outer case 21, induced-draught fan 24 forms.Be laid with sieve aperture 221 on internal box 22 walls, the sieve aperture 221 on described internal box 22 walls is 10 order circular holes.Outer case 21 1 ends be provided with pass to internal box 22 1 ends enter suede mouth 211, the other end is provided with the velour output 212 that passes to internal box 22 other ends, enters suede mouth 211 and is connected with described discharging opening 112.Outer case 21 is provided with the blowing mouth 213 that passes to internal box 22, and the inner of described blowing mouth 213 is arranged on the upper lateral part into suede mouth 211, and blowing mouth 213 is connected with described hair-dryer 23.Outer case 21 is provided with inlet scoop 214, and inlet scoop 214 is connected with induced-draught fan 24.Described blowing mouth 213 and inlet scoop 214 with relatively be arranged on the outer case 21, can make like this air stream through whole casing.
Described suede flies a bolter 3 by vibrating screen 31 and drives vibrating screen 31 to form at the driver 32 that horizontal plane vibrates, and described velour output 212 is connected to vibrating screen 31, and the compass screen surface of vibrating screen 31 is provided with the straight shape sieve aperture 311 vertical with direction of vibration.The width of described straight shape sieve aperture 311 is 0.4mm.
Job step of the present invention is as follows:
1), utilize 120 ℃ of high temperature that steam produces and pressurization to the feather deodorization and sterilization that carries out disinfection, make again feather to be processed through a minute hair to form an eider down; So neither damage suede, eliminated again the peculiar smell of eider down, the transparency that improves eider down reaches more than the 800mm, and oxygen demand is reduced to below the 9.3mg/100g;
2), eider down drops in the workprint silk separator box from feeding mouth, stirs eider down with playing strut, beating the strut rotating speed is 160 rev/mins, while air exhauster exhausting makes the workprint silk pass from bar shaped screen hole, the separation of realization workprint silk; Because suede is a shape, can't pass in horizontal sieve plate, the workprint silk is rectilinear form, and rigid with straight line, separates so just pass horizontal sieve plate;
3), the eider down in the screen drum is put into the hackle silk separator box from discharging opening, hair-dryer is dried in the other direction and is made in the inner box not stall of eider down moving, and the hackle silk passes from sieve aperture, and the induced-draught fan that passes through siphons away the hackle silk, realizes the separation of hackle silk; Because suede is spherical, the hackle silk is strip, so can siphon away flying silk by induced-draught fan.
4), the eider down in the internal box put into suede fly in the bolter, make eider down side-to-side movement on vibrating screen, suede flies silk and passes from straight shape sieve aperture, realizes that suede flies the separation of silk.Because suede is the flower shape, mutually collude string together, and suede to fly silk be the independent lines strip, so almost fly silk and separate being attached at last suede in the eider down.
The string string down material that the present invention produces is through using and testing demonstration as producing eiderdown quilt and down coat through the user: make when doing warming temperature comfortable as guarantee the mankind in making, and ambient temperature is all in 14 ℃ that to use specification be 2 * 2.3 meters eiderdown quilt, is that 90% eider down 1500 grams be the same with the effects that the string string suede need 1300 that are 97% restrain with down content with down content; When making stuffing and be the women's dress down coat of 480 grams, as being that 90% eider down needs 480 grams with down content, and be that 97% string string suede only need 416 restrains with down content.Therefore, use every of string string down material can save 300 gram eider downs, proved that this product has the advantage that the eider down material is filled in obvious saving when producing down products; Secondly content suede be workprint silk, hackle silk and suede in the 97% string string suede fly the foreign material such as silk separated after, the down products that makes this string string suede make packing material also has and prevents from running suede and leak the characteristics such as suede, soft, good permeability, warmth retention property are strong, the most desirable packing material of making eider down dress ornament and bedding, also be consumers in general pursue heat insulating material formed.
In a word; although the present invention has exemplified above-mentioned preferred embodiment, should illustrate, although those skilled in the art can carry out various variations and remodeling; unless such variation and remodeling have departed from scope of the present invention, otherwise all should be included in protection scope of the present invention.
Claims (9)
1. a down deep-processing sticky down extraction device is characterized in that: comprise that the workprint silk separator box (1), hackle silk separator box (2) and the suede that are linked in sequence successively fly a bolter (3);
Described workprint silk separator box (1) is by casing (11), horizontal cylindric screen drum (12) and rotating shaft (13) in casing (11), drive motors (14), air exhauster (15) forms, match with the two ends inner face of casing (11) in the two ends of screen drum (12), rotating shaft (13) is arranged in the screen drum (12), rotating shaft (13) be provided with some radially play strut (131), one end of rotating shaft (13) is connected with drive motors (14), one end of casing (11) is provided with the feeding mouth (111) that passes to screen drum (12) one ends, the other end is provided with the discharging opening (112) that passes to screen drum (12) other end, casing (11) is provided with air intake vent (113) and suction opeing (114), suction opeing (114) is connected with air exhauster (15), is laid with bar shaped screen hole (121) on the described screen drum (12);
Described hackle silk separator box (2) is by outer case (21), be arranged on the internal box (22) in the outer case (21), hair-dryer (23), induced-draught fan (24) forms, be laid with sieve aperture (221) on internal box (22) wall, outer case (21) one ends be provided with pass to internal box (22) one ends enter suede mouth (211), the other end is provided with the velour output (212) that passes to internal box (22) other end, entering suede mouth (211) is connected with described discharging opening (112), outer case (21) is provided with the blowing mouth (213) that passes to internal box (22), blowing mouth (213) is connected with described hair-dryer (23), outer case (21) is provided with inlet scoop (214), and inlet scoop (214) are connected with induced-draught fan (24);
Described suede flies a bolter (3) and is comprised of the driver (32) that vibrating screen (31) and driving vibrating screen (31) vibrate at horizontal plane, described velour output (212) is connected to vibrating screen (31), and the compass screen surface of vibrating screen (31) is provided with the straight shape sieve aperture (311) vertical with direction of vibration.
2. according to down deep-processing sticky down extraction device claimed in claim 1, it is characterized in that: described bar shaped screen hole (121) is miter angle and is arranged on the screen drum (12).
3. according to down deep-processing sticky down extraction device claimed in claim 1, it is characterized in that: described bar shaped screen hole (121) width is 0.6mm.
4. according to down deep-processing sticky down extraction device claimed in claim 1, it is characterized in that: the sieve aperture (221) on described internal box (22) wall is 10 order circular holes.
5. according to down deep-processing sticky down extraction device claimed in claim 1, it is characterized in that: the width of described straight shape sieve aperture (311) is 0.4mm.
6. according to down deep-processing sticky down extraction device claimed in claim 1, it is characterized in that: the inner of described blowing mouth (213) is arranged on the upper lateral part into suede mouth (211).
7. according to down deep-processing sticky down extraction device claimed in claim 1, it is characterized in that: described air intake vent (113) and suction opeing (114) relatively are arranged on the casing (11).
8. according to down deep-processing sticky down extraction device claimed in claim 1, it is characterized in that: described blowing mouth (213) and inlet scoop (214) relatively are arranged on the outer case (21).
9. a method of utilizing each described device extraction string string suede in the claim 1 to 8 is characterized in that, comprises the steps:
1), utilize 120 ℃ of high temperature that steam produces and pressurization to the feather deodorization and sterilization that carries out disinfection, make again feather to be processed through a minute hair to form an eider down;
2), eider down drops in the workprint silk separator box from feeding mouth, stirs eider down with playing strut, the air exhauster exhausting makes the workprint silk pass from bar shaped screen hole simultaneously, the separation of realization workprint silk;
3), the eider down in the screen drum is put into the hackle silk separator box from discharging opening, hair-dryer is dried in the other direction and is made in the inner box not stall of eider down moving, and the hackle silk passes from sieve aperture, and the induced-draught fan that passes through siphons away the hackle silk, realizes the separation of hackle silk;
4), the eider down in the internal box put into suede fly in the bolter, make eider down side-to-side movement on vibrating screen, suede flies silk and passes from straight shape sieve aperture, realizes that suede flies the separation of silk.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110200713 CN102242420B (en) | 2011-07-18 | 2011-07-18 | Device and method for extracting sticky down by deeply processing down |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110200713 CN102242420B (en) | 2011-07-18 | 2011-07-18 | Device and method for extracting sticky down by deeply processing down |
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| Publication Number | Publication Date |
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| CN102242420A CN102242420A (en) | 2011-11-16 |
| CN102242420B true CN102242420B (en) | 2013-03-20 |
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| CN 201110200713 Active CN102242420B (en) | 2011-07-18 | 2011-07-18 | Device and method for extracting sticky down by deeply processing down |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105734680A (en) * | 2016-03-08 | 2016-07-06 | 广东鸿基羽绒制品有限公司 | Down feather dust separating method |
| CN108914255A (en) * | 2018-07-04 | 2018-11-30 | 安徽万利达羽绒制品有限公司 | A kind of Eider down processing screening plant |
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| CN102851792A (en) * | 2012-09-18 | 2013-01-02 | 安徽明牛羽绒有限公司 | Large-down separation unit |
| CN102974534B (en) * | 2012-11-23 | 2015-08-12 | 河南省雪鸟实业有限公司 | Hang suede screen box |
| CN103088466B (en) * | 2013-01-18 | 2016-01-13 | 安徽润丰羽绒有限公司 | A kind of superfine product eider down hangs the production technology of suede and hangs suede screening plant |
| CN103484944A (en) * | 2013-09-22 | 2014-01-01 | 安徽万利达羽绒制品有限公司 | Down feather processing technology |
| CN106087124A (en) * | 2016-08-15 | 2016-11-09 | 河南省雪鸟实业有限公司 | A kind of hang floss process units and use this device prepare hang floss method |
| CN114411269A (en) * | 2021-12-27 | 2022-04-29 | 六安市海洋羽毛有限公司 | Down feather separation production process |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1492092A (en) * | 2003-09-02 | 2004-04-28 | 邯郸市雪驰集团有限公司 | Antibiotic down and its making method |
| CN2811334Y (en) * | 2005-07-08 | 2006-08-30 | 靳政明 | Long fiber screening machine |
| CN201047005Y (en) * | 2007-05-09 | 2008-04-16 | 潘连生 | Multi-box eiderdown sorting machine |
| CH703154B1 (en) * | 2007-06-29 | 2011-11-30 | Truetzschler Gmbh & Co Kg | Device for fiber sorting and -selection of a fiber structure made of textile fibers. |
| CN102011198B (en) * | 2010-10-14 | 2012-07-11 | 广东鸿基羽绒制品有限公司 | Device and method for improving cleanness and bulkiness of water-washed down |
| CN202181385U (en) * | 2011-07-18 | 2012-04-04 | 广东鸿基羽绒制品有限公司 | Down deep-processing sticky down extraction device |
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2011
- 2011-07-18 CN CN 201110200713 patent/CN102242420B/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105734680A (en) * | 2016-03-08 | 2016-07-06 | 广东鸿基羽绒制品有限公司 | Down feather dust separating method |
| CN108914255A (en) * | 2018-07-04 | 2018-11-30 | 安徽万利达羽绒制品有限公司 | A kind of Eider down processing screening plant |
| CN108914255B (en) * | 2018-07-04 | 2021-08-13 | 安徽万利达羽绒制品有限公司 | Screening plant is used in eiderdown processing |
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| CN102242420A (en) | 2011-11-16 |
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Effective date of registration: 20221117 Address after: 524557 By Guangzhan Road, Nanyu, Tangwei, Wuchuan, Zhanjiang, Guangdong Patentee after: Wuchuan Hongling down Co.,Ltd. Address before: 524557 By Guangzhan Road, Nanyu, Tangwei, Wuchuan, Zhanjiang, Guangdong Patentee before: GUANGDONG HONGJI DOWN PRODUCTS Co.,Ltd. |
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Address after: 524000 Guangdong Zhanjiang Wuchuan Tangwei Nayu Guangzhan Road Patentee after: Guangdong Hongling Down Co.,Ltd. Address before: 524557 By Guangzhan Road, Nanyu, Tangwei, Wuchuan, Zhanjiang, Guangdong Patentee before: Wuchuan Hongling down Co.,Ltd. |
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Denomination of invention: Device and method for extracting string down for deep processing of down Effective date of registration: 20231213 Granted publication date: 20130320 Pledgee: Zhanjiang Branch of China Construction Bank Co.,Ltd. Pledgor: Guangdong Hongling Down Co.,Ltd. Registration number: Y2023980071438 |
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